Mechanical Engineering Commons^™

Design For Maintainability In Developing Communities—A Case Study On The Uros Islands, Thomas Barlow

Undergraduate Honors Theses

Designing products for developing communities has exposed many of the underlying assumptions that engineers from developed nations have during the design process. There has been much written about these underlying assumptions in order to create a better framework for designing for developing communities. One unexplored, yet important area is the universality of common maintainability principles used in developed countries when designing products used in developing communities. Such principles include: simplicity, diagnosability, standardization of parts, modular subassemblies, minimizing assembly and disassembly parts, labeling components, increased life of moving parts, manuals, and simplifying tools needed for repairs [1]–[3]. The purpose of this …

Facilities Redesign Of Stockroom At Elcon Precision, David M. Brawner, Tyler O. Mastromattei, Jay Y. Matsumoto

Industrial and Manufacturing Engineering

Elcon Precision is a company based out of San Jose, California specializing in the photochemical processing of materials and brazing of metals and ceramics for a variety of different industries. Three students from the Industrial Engineering Department at California Polytechnic State University, San Luis Obispo were contacted by Elcon Precision to help redesign their stockroom and inventory areas in their San Jose location in order to allow for the future growth of the company. Elcon asked the Cal Poly project team to help increase efficiencies throughout the stockroom by creating an alternative layout that best suited the company's needs. This …

The Design Of A Digital Scheduling Solution For Healing Alternatives, Hailey A. Malin, Krista L. Mcallester, Anne E. Shields

Industrial and Manufacturing Engineering

The focus of this senior project is to assist Healing Alternatives, an acupuncture clinic located in San Luis Obispo, in developing a business management software to fit their needs and boost their overall organization. The approach to finding the right fit for this business included assessing their current system while simultaneously investigating other providers. Once alternatives were found that met all of Healing Alternatives’ initial requirements, trial demos were generated in order to perform user experience testing. The presented final solution, a scheduling software called Acuity Scheduling, was implemented in a three-phase move plan that occurred over the period of …

Rickshaw For Common Ground, Marcus Dallin Cronin

Undergraduate Honors Capstone Projects

For this project my team and I were asked to design and manufacture a rickshaw, a device which will enable disabled individuals to experience outdoor hiking trails, for a non-profit organization based in Logan, Utah called Common Ground. Common Ground specializes in helping people with disabilities experience the outdoors in ways that would otherwise be impossible. The rickshaw will help Common Ground achieve its goals by providing them with a way to transport people with disabilities on moderately difficult hiking trails (i.e. Wind Caves Trail in Logan Canyon). In the past, Common Ground had use of a rickshaw that had …

Numerical Algorithm For Wing-Structure Design, Jeffrey D. Taylor, Douglas F. Hunsaker, James J. Joo

Mechanical and Aerospace Engineering Student Publications and Presentations

Low-fidelity aerostructural optimization routines have often focused on determining the optimal spanloads for a given wing configuration. Several analytical approaches have been developed that can predict optimal lift distributions on rectangular wings with a specific payload distribution. However, when applied to wings of arbitrary geometry and payload distribution, these approaches fail. Increasing the utility and accuracy of these analytical methods can result in important benefits during later design phases. In this paper, an iterative algorithm is developed that uses numerical integration to predict the distribution of structural weight required to support the bending moments on a wing with arbitrary geometry …

Rc Baja Car Suspension, Tyler Martin

All Undergraduate Projects

This year the Mechanical Engineering Technology Department at CWU is holding an R/C Baja car competition using the same rules as the ASME competition. The designed car must compete in three separate events: the slalom course, drag race, and obstacle course. By not only completing, but also being competitive in each of the events, the car will be deemed a success. Suspension and steering are two essential components of any R/C car, and was the main focus for this report. The suspension must be able to support the car in the event of impacts. In addition, the steering must be …

Senior Project Hauff Tree Pruner, Brian Woolery

All Undergraduate Projects

Neil Hauff, a business owner and entrepreneur from the Yakima valley challenged a team of engineering students from Central Washington University to design a motorized apple tree pruner. This report will discuss the engineering and construction that went into creating the housing of the tree pruner. The housing component needed to be able to protect the moving parts of the pruner, while withstanding the rotational torque produced by the Makita power drill used to drive the pruner. The biggest constraint in designing the housing was to keep the weight of the housing component under 1.5 lbs, while still keeping the …

Advanced Manufacturing Of Titanium Alloys For Biomedical Applications, Nicholas C. Mavros

ETD Archive

In metallurgy, Titanium has been a staple for biomedical purposes. Its low toxicity and alloying versatility make it an attractive choice for medical applications. However, studies have shown the difference in elastic modulus between Titanium alloys (116 GPa) and human bone (40-60 GPa) contribute to long term issues with loose hardware fixation. Additionally, long term studies have shown elements such as Vanadium and Aluminum, which are commonly used in Ti-6Al-4V biomedical alloys, have been linked to neurodegenerative diseases like Alzheimers and Parkinsons. Alternative metals known to be less toxic are being explored as replacements for alloying elements in Titanium alloys. …

Structural And Aerodynamic Design, Procedure And Analysis Of A Small V-Shaped Vertical Axis Wind Turbine, Odari J. Whyte

College of Graduate Studies: Theses & Dissertations

Over the last two decades there has been a renewed interest in Vertical Axis Wind Turbines. This turbine configuration though unpopular for large-scale generation has found a niche market in the way of offshore energy harvesting. However, offshore wind has its challenges. In this thesis a detailed comprehensive study of a proposed V-shaped vertical axis turbine rotor is performed in order to examine its structural and aerodynamic characteristics. The design met and exceeded the safety parameters establish for test bed operation, showing a factor of safety of 1.87 with regard to fatigue stress response. A satisfactory fatigue stress design life …

A Monolithic Internal Strain-Gage Balance Design Based On Design For Manufacturability, Thomas Ladson Webb Iii

Mechanical & Aerospace Engineering Theses & Dissertations

This paper proposes an alternative approach to internal strain-gage balance design driven by Design for Manufacturability (DFM) principles. The objective of this research was a reduction in fabrication time and, subsequently, cost of a balance by simplifying its design while maintaining basic stiffness and sensitivity. Traditionally, the National Aeronautics and Space Administration (NASA) Langley Research Center (LaRC) balance designs have relied on Electro-Discharge Machining (EDM), which is a precise but slow and, therefore, expensive process. EDM is chosen due to several factors, including material hardness, surface finish, and complex geometry, including blind cuts. The new balance design objectives require no …

A Vertical Axis Rotor For Wave Energy Conversion, Yingchen Yang, Joab Soto, Francisco Salazar

Mechanical Engineering Faculty Publications

The present work augments vertical-axis unidirectional wave energy converter (WEC) designs with a new approach. The enabling technique is the hydrodynamic design of a special rotor, which consists of a series of uniquely shaped blades in a certain formation. Specifically, individual blades are realized by revolving a two-dimensional symmetric hydrofoil about its chord line. Then the blades are arranged around a vertical shaft in a desired formation to form the rotor. When driven by an approaching flow through interaction, the rotor naturally rotates about the vertical shaft in a predefined direction. The approaching flow could be from any spatial direction, …

Pulsed Laser Beam Welding Of Pd43Cu27Ni10P20 Bulk Metallic Glass, Ling Shao, Amit Datye, Jiankang Huang, Jittisa Ketkaew, Sung Woo Sohn, Shaofan Zhao, Sujun Wu, Yuming Zhang, Udo D. Schwarz, Jan Schroers

Electrical and Computer Engineering Faculty Publications

We used pulsed laser beam welding method to join Pd₄₃Cu₂₇Ni₁₀P₂₀ (at.%) bulk metallic glass and characterized the properties of the joint. Fusion zone and heat-affected zone in the weld joint can be maintained completely amorphous as confirmed by X-ray diffraction and differential scanning calorimetry. No visible defects were observed in the weld joint. Nanoindentation and bend tests were carried out to determine the mechanical properties of the weld joint. Fusion zone and heat-affected zone exhibit very similar elastic moduli and hardness when compared to the base material, and the weld joint shows high …

Space Access Systems Design: Synthesis Methodology Development For Conceptual Design Of Future Space Access Systems, Loveneesh Rana

Mechanical and Aerospace Engineering Dissertations - Archive

The early Conceptual Design (CD) of a Space Access System (SAS) is the most abstract, innovative, and technologically challenging phase throughout the entire aerospace product development life-cycle. While it is the most important life-cycle phase which influences around 80 percent of the overall life-cycle-cost, it is also the least understood design phase. The history of space access vehicle design provides numerous examples of projects that failed due to lack of a proper technology-hardware-mission assessment in the CD phase. The present dissertation addresses this crucial phase and develops a prototype best practice solution process to advance the current state of the …

Cal Poly Table Top, Kelsey M. Ishimatsu Jacobson, Andrew J. Whitney

Mechanical Engineering

Since many tables currently used at Cal Poly are not ideal for active design situations, we have designed, built and tested to be used in design classrooms with an emphasis on using the tables to quickly prototype ideas. This table is a standing height table in a trapezoidal shape which can comfortably seat four people. The modular design of the table allows multiple tables to be use to create different shapes so that the tables can be used in multiple ways.

The Development Of A Vacuum Forming System For Kydex® And Other Thermoplastic Sheet, Andrew G. Smith

Electronic Theses and Dissertations

Vacuum forming is a popular, cost effective method amongst large and small scale applications. The method is used to mold a material to the surface of a mold/pattern in order to create a negative copy for reproduction or an object in positive form. The prototype vacuum forming system developed and documented herein is of a membrane-seal type that consists of three (3) principle parts: radial platen, Hinged Frame and Platen Support Assembly, and a PVC surge tank. Each part is described in detail through design, manufacturing, and testing processes. The design supports functional versatility, small scale molding, and uses readily …

Selecting Surrogate Folds For Use In Origami-Based Mechanisms And Products, Jason Tyler Allen

Theses and Dissertations

Origami-based design is increasing in popularity as its benefits and advantages become better understood and explored. However, many opportunities still exist for the application of origami principles to engineered designs, especially in the use of non-paper, thick sheet materials. One specific area utilizing thick sheet materials that is especially promising is origami-based mechanisms that require electrical power transfer applications. Many of these opportunities can be met by the use of surrogate folds. This thesis provides methods and frameworks that can be used by engineers to efficiently select and design surrogate folds for use in origami-based mechanisms and products. Surrogate folds …

Balancing Technical And User Objectives In The Design Of Improved Biomass Cookstoves For Developing Regions Of The World, Kendall Steven Thacker

Theses and Dissertations

Over the past decade a large amount of research has been dedicated in academic literature to improving the technical capabilities of improved cookstoves; primarily the performance efficiency and reduction of emissions. Unfortunately, as published literature has highlighted, the trade-offs that result from placing such a concentrated emphasis on these technical objectives is that improved cookstoves lack the same level of usability as traditional cookstoves. Thus, users often return to using their traditional stoves and the potential impact of the improved cookstoves is never fully realized. In order for improved cookstoves to have greater impact, there must be better balance between …

A Vertical Axis Wave Turbine With Hydrofoil Blades, Yingchen Yang, Isaiah Diaz, Sergio Soto Quintero

Mechanical Engineering Faculty Publications

This work discusses a new wave energy converter (WEC) design that, when deployed in waves, performs unidirectional rotation about a vertical shaft. The uniqueness of this new WEC design is on utilizing omnidirectional water flow generated by waves to drive a rotor to perform unidirectional rotation about a vertical axis. This unique feature circumvents the frequency-dependent issue of common WECs, and eliminate realignment needs to cope with dynamically changing wave propagation directions. The key component of the WEC is a rotor, which has a vertical shaft with a number of blades mounted to it. Each blade has a hydrofoil-shaped cross …

Water Jet Cutting Head Actuator, Jacob D. Augustynovich

Williams Honors College, Honors Research Projects

In an effort to increase efficiency and productivity, WARDJet was seeking a better actuation method for the cutting head on their waterjets. Current actuation methods were, for the most part, purely mechanical, relying on compressed air, springs, and water pressure to open and close the valve to 60,000 psi of water. Increasing the speed of the on/off cycle times of the waterjet would allow for faster movements of the cutting head from one cut to the next, increasing the overall amount of products cut in a day, week, and year. This obviously points to increased sales, increased profit, and increased …

Design Of Electrical Layout Of Offshore Wind Farms, Shirshak K. Dhali, Mahidhar Nandigam

Electrical & Computer Engineering Faculty Publications

The cost and efficiency of offshore wind farms are determined by a variety of factors which include the type of electrical system (AC or DC), transmission length, transmission voltage, rated power, wind turbine type, farm topology, and wind speed. Since the design variable space is large for such problems, computational optimization is necessary to find an optimal solution. This paper discusses a design methodology to determine the optimal values of components to minimize the cost of an offshore wind farm. The cost, loss, reliability models, and the application of geometric programing for optimization of the layout and configuration of an …

Design And Prototyping Of An Adjustable Putter, Daulton Morgan

Industrial and Manufacturing Engineering

Being able to demo a golf putter is essential for a golfer since the feel of the putter is critical in determining what suits the golfer best. Due to the market being primarily dominated by right-handed players, it is difficult for left-handed players to demo high quality putters since the selection is sparse.

This report is about designing and integrating an interchangeable fastening system that allows a putter to be altered between a right and left-handed orientation, while still maintaining the traditional look of a putter. The report covers the necessary design steps, the prototyping of the putter, the projected …

A Genetic Algorithm Incorporating Design Choice For The Preliminary Design Of Unmanned Aerial Vehicles, Kenneth Michael Mull

Masters Theses

Unmanned Aerial Vehicles (UAVs) are currently at the forefront of aerospace technologies. The design of these aircraft is complex and often performance characteristics are coupled to multiple design attributes. At the early design phase both discrete and continuous design choices are present limiting the feasibility of traditional derivative based optimization techniques. In place of these methods, the design space can be explored using a genetic algorithm that mimics the process of natural selection, providing a capable and reliable base airframe constructed from the required performance metrics. By incorporating a genetic multidisciplinary optimization algorithm early in the conceptual design phase, aircraft …

Design And Validation Of An Electro-Hydraulic Pressure-Control Valve And Closed-Loop Controller, Jerry Boza

Dissertations

Electro-hydraulic pressure-control valves are used in many applications, such as manufacturing equipment, agricultural machinery, and aircrafts to name a few. They are often used to actuate hydraulic clutches, such as those found in power shift transmissions. A traditional pressure-control valve with open-loop control algorithm is typically used in clutch applications. This scheme often results in inconsistent or undesirable system behavior due to the nature of open-loop control as well as the nonlinear system dynamics and uncertainties.

In this research two new electro-hydraulic pressure-control valves were designed in order to decouple the valve and control port (hydraulic) dynamics. This was achieved …

Optimal Design Of Automotive Exhaust Thermoelectric Generator (Aeteg), Hassan Fagehi

Masters Theses

A consumption of energy continues to increase at an exponential rate, especially in terms of automotive spark ignitions vehicles. About 40% of the applied fuel into a vehicle is lost as waste exhaust to the environment. The desire for improved fuel efficiency by recovering the exhaust waste heat in automobiles has become an important subject. The thermoelectric generator (TEG) has the potential to convert exhaust waste heat into electricity as long as it is improving fuel economy. The remarkable amount of research being conducted on TEGs indicates that this technology will have a bright future in terms of power generation. …

Mechanical Design And Optimization Of An Interactive Animatronic Bald Eagle, Eric Burns

Phi Kappa Phi Research Symposium (Archived)

Animatronics is a specialized sub-category of mechatronics, a fusion of mechanical and electrical engineering. The field has grown from small, individual projects into a major industry. As animatronics progress, mechanical engineers are pushed to design internal structures which occupy ever-decreasing spaces and to ensure designs can undergo maintenance and modifications smoothly. This research investigates methods of reducing space required for mechanisms and several other beneficial methods of development as well as varying satisfactions for audiences when exposed to actor-controlled systems rather than pre-scripted functions. The mechanical systems are designed using CAD software available at Georgia Southern. On-campus, resources are used …

An Engineering Approach To Industrial Research And Development Of Pillows, Wesley Patterson

Mahurin Honors College Capstone Experience/Thesis Projects

Comfort during sleep, though taken for granted, involves a great amount of research and engineering. Few give it a second thought, but nearly one-third of a person’s life is spent with their head on a pillow, thus making them a point for increased quality. Having been approached by a tier-1 bedding manufacturer, a team of both mechanical and electrical engineers was been tasked with the goal of creating a valid research tool that the customer, Tempur-Sealy, will utilize in the company’s research and development of high-end pillows. The team sought to tackle this project utilizing tools and knowledge gained throughout …

Design, Testing And Evaluation Of Robotic Mechanisms And Systems For Environmental Monitoring And Interaction, James K. Higgins

Department of Mechanical and Materials Engineering: Dissertations, Theses, and Student Research

Unmanned Aerial Vehicles (UAVs) have significantly lowered the cost of remote aerial data collection. The next generation of UAVs, however, will transform the way that scientists and practitioners interact with the environment. In this thesis, we address the challenges of flying low over water to collect water samples and temperature data. We also develop a system that allows UAVs to ignite prescribed fires. Specifically, this thesis contributes a new peristaltic pump designed for use on a UAV for collecting water samples from up to 3m depth and capable of pumping over 6m above the water. Next, temperature sensors and their …

Design For Manufacturability: Off-Road Toyota Bumper, Drew Donlon

Industrial and Manufacturing Engineering

The purpose of this project is to design a new off-road bumper that is improved from the stock form of a 1996-2002 Toyota 4Runner and a 1996-2004 Toyota Tacoma. The current state of the component is too weak to endure to off-road endeavors, and a kit bumper market is virtually untapped for these vehicles. The objectives of this project were met by redesigning the stock front bumper, conducting a finite element analysis on the model to test for strength, prototyping the bumper with CNC cut cardboard, and conducting a full cost analysis including the costs for waterjet and laser cutting …

E-Learning Design For Microsoft Access & Asp.Net, Jonathan Choi, Christopher Hom

Industrial and Manufacturing Engineering

The problem definition is that the current video tutorial series is outdated and lacks interactive features that aid with E-Learning. The goal of the project is to create a platform that incorporates features such as structure, interaction, assessments, and competency tests. The project revolved around integrating four softwares together in order to create an effective E-Learning platform. The four softwares were Adobe Captivate, Camtasia, Microsoft Access and Microsoft Visual Studios. Adobe Captive is used to store the tutorial video and assign quizzes. Camtasia is used to record the tutorial videos. Microsoft Access is used to store all the questions given …

Automated Bearing Press, David Baker, David Brock, Engelbert Diec

Mechanical Engineering

Our group was presented with a challenge to design an automated machine to replace Micro-Vu’s current manual pressing operation. We moved, planned, and scheduled our tasks for the three quarters we will be working on this project by using a Gantt chart. In designing the machine, we generated concepts and used analysis and prototyping to select the most promising ones. Our final design uses a pneumatic press to press the parts, and it includes magazines to hold the parts before pressing, pneumatic actuators to move the parts to and from the pressing location, and a lever to separate the defective …