Mechanical Engineering Commons^™

Strength And Damage Prognosis Of Adhesive Bond And Inter-Ply Hybrid Composites Based On Dielectric Properties, Priyanshu K. Banerjee

Mechanical and Aerospace Engineering Theses - Archive

Composite materials have found their applications in a wide range of industries particularly in the aerospace and automotive sectors. This is because they are comparatively light-weight and provide a much better corrosion and wear resistance as compared to other ceramics and metals. Adhesive bonding can be used to improve the stress distribution between these composite materials. Moreover, adhesive bond decreases the weight and concentration of stresses in the structure. Broadband Dielectric Spectroscopy, BbDS is a robust tool used for analyzing the dielectric properties of a polymer composite. This method can be used to monitor the curing process of the specimen. …

Advanced Methods Of Nondestructive Inspection Of Composite Structures Based On Limited Angle X-Ray Computed Tomography, Ekaterina Bostaph

Mechanical and Aerospace Engineering Dissertations - Archive

This research aimed to study the potential for breaking through object size limitations of current X-ray computed tomography (CT) systems by implementing a limited angle scanning technique. CT stands out among other industrial nondestructive inspection (NDI) methods due to its unique ability to perform 3D volumetric inspection, unmatched micro-focus resolution, and objectivity that allows for automated result interpretation. This work attempts to advance NDI technique to enable microstructural material characterization and structural diagnostics of composite structures, where object sizes often prohibit the application of full 360o CT. Even in situations where the objects can be accommodated within existing micro-CT configuration, …

Analysis Of Composite Structures With Curvature Under Temperature Environment, Muthu Ram Prabhu Elenchezhian

Mechanical and Aerospace Engineering Theses - Archive

Composite structures are frequently exposed to environments with change in temperatures during their service life. The thermal behaviours of the laminated composite structures are more pronounced than that of the structures made of isotropic materials. For the structures under thermal environment, extensive studies have been conducted to investigate the induced thermal stresses and deformation of composite laminated plates by linear/non-linear analysis and composite structures by finite element analysis. The main focus of this study is concentrated on development of an analytical method for analyzing composite thin shells and/or moderate curved beam structures under temperature environment. This includes the derivation of …

Drawing And Twisting Of Graphene Fibers, Gregory T. Lane, Robert J. Sekerak, Isaias Diaz

Mechanical Engineering

The aim of this project was to develop a more automated process for drawing and twisting of graphene fibers than was currently in place. This was implemented by having two chemical baths with variable speed rollers at either end, and intermediate roller to spool fiber between stages, and a twisting cylinder with integral spool to twist the fiber as it is collected. The goal was to have this first iteration deliver a working prototype, however due to manufacturing delays and timing constraints, that will be missed. A second follow-on project would be able to continue the work presented here and …

Load Carrying Capacity Management Of Compound Anisotropic Composite Rings Under External Pressure, Salman Bakhrayba

Mechanical and Aerospace Engineering Theses - Archive

Composites have much higher strength than conventional materials such as steel. This makes it attractive to replace heavy loaded structural elements, made traditionally from steel, by elements made from composites. However, it is not a trivial task for statically indeterminate structures due to anisotropy of elastic and strength properties of composites. Present investigation is done for a ring subjected to external load. Such rings are used as bulkheads in many applications. Dependence of ultimate external pressure on thickness of the ring is nonlinear one. It is related to non-uniformity of distribution of circumferential stresses, with anisotropy of material, with set …

Finite Element Analysis Of Composite Aircraft Fuselage Frame, Aditya Milind Dandekar

Mechanical and Aerospace Engineering Theses - Archive

Composites have been introduced in aircraft industries, for their stronger, stiffer, and lighter properties than their metal-alloys counterparts. The general purpose of an aircraft is to transport commercial or military payload. Aircraft frames primarily maintains the shape of fuselage and prevent instability of the structure. Fuselage is similar as wing in construction which consist of longitudinal elements (longerons and stringers), transverse elements (frames and bulkheads) and its external skin. The fuselage is subjected to forces such as the wing reactions, landing gear reaction, empennage reaction, inertia forces subjected due to size and weight, internal pressure forces due to high altitude. …

The Effect Of Biocomposite Material In A Composite Structure Under Compression Loading, Benjamin Andrew Sweeney

Master's Theses

While composite structures exhibit exceptional strength and weight saving possibilities for engineering applications, sometimes their overall cost and/or material performance can limit their usage when compared to conventional structural materials. Meanwhile ‘biocomposites’, composite structures consisting of natural fibers (i.e. bamboo fibers), display higher cost efficiency and unique structural benefits such as ‘sustainability’. This analysis will determine if the integration of these two different types of composites are beneficial to the overall structure. Specifically, the structure will consist of a one internal bamboo veneer biocomposite ply; and two external carbon fiber weave composite plies surrounding the bamboo biocomposite. To acquire results …

Advances In Composite Manufacturing Of Helicopter Parts, Tobias A. Weber, Hans-Joachim K. Ruff-Stahl

International Journal of Aviation, Aeronautics, and Aerospace

This study investigates and compares different methods for improving standard autoclave composite manufacturing in order to find suitable approaches to a more efficient composite production. The goal is not only a reduction in manufacturing times and costs but also quality enhancement. Improved part quality while decreasing costs enables a manufacturer of composite parts to expand its market share, especially in the helicopter market, which has been constantly shrinking over the last two years. Various approaches such as improved tooling technology, the use of automated systems for lamination as well as outsourcing are examined to provide an overview of possible advancements …

Formula Sae Intake System, Esa Mahmood, Arman Sarwar, Michael R. Smith

Capstone Design Expo Posters

The Formula SAE Intake System is intended to optimize the airflow into a restricted 600cc engine. The intake system is designed, fabricated, and installed in accordance with the FSAE rule book with a focus on maximizing the vehicle’s acceleration. It is directly responsible for determining the drivability of the car and how much horsepower the flow restricted engine produces.

Design of the intake was conceptualized based on researching a number of factors including venturi diffusion angles, plenum volumes, and runner lengths. Initial tests were performed utilizing computational fluid dynamics for a total of 367 flow simulations and 261 running hours …

Wrinkling Of Functionally Graded Sandwich Structures Subject To Biaxial And In-Plane Shear Loads, Harold Costa

Masters Theses

"Benefits of a functionally graded core increasing wrinkling stability of sandwich panels have been demonstrated in a recent paper [1] where a several-fold increase in the wrinkling stress was observed, without a significant weight penalty, using a stiffer core adjacent to the facings. In the present paper wrinkling is analyzed in case where the facings are subject to biaxial compression and/or in-plane shear loading and the core is arbitrary graded through-the-thickness. Two issues addressed are the effect of biaxial or in-plane shear loads on wrinkling stability of panels with both graded and ungraded core and the verification that functional grading …

Multiscale Modeling: Thermal Conductivity Of Graphene/Cycloaliphatic Epoxy Composites, Sorayot Chinkanjanarot

Dissertations, Master's Theses and Master's Reports

The thermal property of epoxy as the binder in the Carbon Fiber (CF) composites, especially thermal conductivity is important to achieve the advance technology and to improve the performance of materials. Multiscale modeling including molecular dynamic (MD) modeling and micromechanical modeling is used to study the properties of neat Cycloaliphatic Epoxies (CE) and Graphene nanoplatelet (GNP)/CE with and without covalent functionalization.

The thermal properties (glass-transition temperature, thermal expansion coefficient, and thermal conductivity) and mechanical properties of CE system are investigated by MD modeling using OPLS-All Atom force field. A unique crosslinking technique is developed to achieve the cured CE models …

Organic-Inorganic Graphite And Transition Metal Dichalcogenide Based Composites For 3d Printing, Jorge Alfredo Catalan Gonzalez

Open Access Theses & Dissertations

This project was multipronged to help fuse together topics of additive manufacturing and two-dimensional (2D) layered materials, and studying the mechanical and electrical properties of the composites produced. The composites are made from the thermoplastic polymer acting as a matrix and the graphite and 2D transition metal dichalcogenides (TMDs) serving as the filler or reinforcement. Different concentrations of TMD's were added to the matrix to study the effect of composition on the mechanical and electrical properties. To shed insights into the mechanical properties, test coupons were produced as "dog bone" structures for tensile testing using the ASTM D638 type 5 …

Flexural Creep Behavior Of Adhesively Bonded Metal And Composite Laminates, Hasan M. Nuwayer

Wayne State University Dissertations

Adhesively bonded structures exhibit time dependent behavior when subjected to constant load (creep). In this investigation, long-term creep behavior of adhesively bonded aluminum and carbon fiber composite beams under flexural loading was investigated. Three point bending test was selected because of its simplicity and the fact that bending stresses are quite common. In this study, two types of adhesively bonded beam specimens were tested: specimens prepared by adhesively bonding two aluminum beams and specimens prepared by adhesively bonding two unidirectional carbon fiber laminated beams. Accelerated creep tests were performed at higher temperatures up to 60 °C and deflection was measured …

Controllable Energy Absorption Of Double Sided Corrugated Tubes Under Axial Crushing, Hozhabr Mozafari, Shengmao Lin, Linxia Gu

Department of Mechanical and Materials Engineering: Faculty Publications

To maximize the controllable energy absorption of corrugation troughs as observed in the single sided corrugated (SSC) tube, we proposed and tested a new structure design, i.e., double-sided corrugated (DSC) tube made of Al 6060-T6 aluminum alloy or CF1263 carbon/epoxy composite. Finite element models were developed to test the mechanical advantage of the DSC tube in comparison with both SSC and classical straight (S) tubes under axial crushing. Results have shown that the total absorbed energy of the DSC aluminum tube with 14 corrugations was 330% and 32% higher than that of the SSC tube with 14 corrugations and the …

Non-Destructive Evaluation Of Composites: Predictive Ultrasonic Guided-Waves Modeling, Non-Destructive Material Characterization, And The Application To Aerospace Structures, Darun Barazanchy

Theses and Dissertations

To predict guided wave dispersion curves, it is common to use different solution approaches depending on the material type (isotropic or anisotropic) of the medium in which the wave propagates. The two different solution methods are defined in different domains, frequency-phase velocity domain for isotropic materials and wavenumber-phase velocity domain for anisotropic materials. This may lead to difficulties and unsatisfying results when predicting the dispersion curves for hybrid laminates which contain both isotropic and anisotropic materials. Therefore, a unified formulation defined in the wavenumber-phase velocity domain to accomodate both isotropic and anisotropic materials, as well as hybrid combinations, is desired. …

Static And Dynamic Fea Analysis Of A Composite Leaf Spring, Himanshu Arun Raut

Mechanical and Aerospace Engineering Theses - Archive

Composite materials are widely used in aeronautical, marine and automotive industries, because of their excellent mechanical properties, low density and ease of manufacture. Due to this increasing trend to utilize composite materials, it has become necessary to investigate the pros and cons of composites. This research investigated the static and dynamic behaviors for a composite leaf spring that are used in Chevrolet Corvette Grand and light tractor-trailers. The objective of this study was to find the cause of de-lamination/ failure of the unidirectional composite layers in varying cross sections of the leaf spring. Finite element method is used to calculate …

Thermal Stress Analysis Of Unidirectional Composite Material By Fem Modeling, Gopal D. Gulwani

Mechanical and Aerospace Engineering Theses - Archive

Micromechanics of composite is study of complex mechanism of stress and strain transfer between fiber and matrix within a composite as well as distributions of physical fields inside heterogeneous medium. It was used successfully in predicting accurately physical properties like effective stiffness, effective linear thermal expansion of heterogeneous materials like composite. However, when it comes to strength characteristics of composite especially in transversal direction it failed to predict more accurate results. This thesis is focused on thermally induced stress analysis of unidirectional composite by finite element method. Thermal stresses which are dangerously ignored factor in mechanics of composite usually occur …

Ionic Electroactive Polymer Devices: Physics-Based Modeling With Experimental Investigation And Verification, Tyler Paul Stalbaum

UNLV Theses, Dissertations, Professional Papers, and Capstones

The primary focus of this study is to examine, understand, and model ionic electroactive polymer based systems in attempt to further develop this field of study. Physics-based modeling is utilized, as opposed to empirical modeling, to achieve a deeper insight to the underlying physics. The ionic electroactive polymer system of primary interest in this study is ionic polymer-metal composite (IPMC) devices. Other similar devices, such as anion-exchange membrane (AEM) type actuators and flow battery systems are also investigated using the developed model. The underlying physics are in the studies of transport phenomenon for describing the ionic flow within the polymer …

Energy Localization And Heat Generation In Composite Energetic Systems Under High-Frequency Mechanical Excitation, Jesus O. Mares

Open Access Dissertations

In this work, the ability to use high frequency mechanical excitation to generate significant heating within plastic bonded explosives, as well as single energetic particles embedded within a viscoelastic binder, is studied. In this work, the fundamental mechanisms associated with the conversion of high-frequency mechanical excitation to heat as applied to these composite energetic systems are thoroughly investigated.

High-frequency contact excitation has been used to generate a significant amount of heat within samples of PBX 9501 and representative inert mock materials. Surface temperature rises on the order of 10 °C were observed at certain frequencies over a range from 50 …

Apparent Porosity And Compressive Strength Of Heat-Treated Clay/Iron Sand/Rice Husk Ash Composites Over A Range Of Sintering Temperatures, M. Nizar Machmud, Zulkarnain Jalil, Mochammad Afifuddin

Makara Journal of Technology

Novel composites of clay/iron sand/rice husk ash (RHA) have been developed. Electric furnace was used to perform heat treatment on the composites to study the effect of sintering temperature on their apparent porosity and compressive strength. Two types of RHA with different bulk density were prepared to gain an understanding of the influence of apparent porosity on compressive strength of the heat-treated composites over a range of sintering temperatures. Heattreated composites, made of clay/iron sand and clay/RHA, were also prepared as a referenced material. X-ray diffraction (XRD) analysis was further performed to comprehensively discuss the role of iron sand on …

Finite Element Modeling Of Delamination Damage In Carbon Fiber Laminates Subject To Low-Velocity Impact And Comparison With Experimental Impact Tests Using Nondestructive Vibrothermography Evaluation, George Rodriguez Iv

Master's Theses

Carbon fiber reinforced composites are utilized in many design applications where high strength, low weight, and/or high stiffness are required. While composite materials can provide high strength and stiffness-to-weight ratios, they are also more complicated to analyze due to their inhomogeneous nature. One important failure mode of composite structures is delamination. This failure mode is common when composite laminates are subject to impact loading.

Various finite element methods for analyzing delamination exist. In this research, a modeling strategy based on contact tiebreak definitions in LS-DYNA^®was used. A finite element model of a low-velocity impact event was created to …

Fiber Length Attrition In Additive Manufacturing, Michael Chapiro

Materials Engineering

Chopped carbon fibers are used as reinforcements in thermoplastics, but the viscous shear forces that arise in melt-processing reduces the fiber length well below its critical length resulting in only moderate strength and stiffness gains compared to the neat resin. This research project aimed to experimentally determine the effect of the melt–flow portion of a single-screw- extrusion process on carbon fiber length attrition in isolation from the immediately preceding screw–plastication step that is responsible for most of the heat needed for melting. Carbon fibers with an initial length of 2 mm were stirred into 5,000 centipoise and 10,000 centipoise silicone …

Effect Of Structural Variations On Thermal Deformation Of Single Curvature Composite Sandwich Panels, Brady C. Lotz

Mechanical and Aerospace Engineering Theses - Archive

Composite structures cured at a high temperature in a contoured female mold have a tendency to deform or spring-in when brought down to room temperature from cure temperature. This thesis investigates the effects of various structural parameters on the spring-in of the curved shape of a composite sandwich panel due to thermal deformation. A finite element model of a single curved composite sandwich panel is developed using 3D shell elements and validated against other published articles and classical lamination theory. Using a control structure of AS4/3501-6 carbon/epoxy with half inch Nomex honeycomb core with a layup of [0°/90°/0°/90°/Core/90°/0°/90°/0°]T, structural parameters …

Modified Yttrium Hydroxide/Mc Nylon Nanocomposites And Scaling Effects In Multilayer Polyethylene Films, Jia Chen

USF Tampa Graduate Theses and Dissertations

In this thesis, monomer casting (MC) nylon was synthesized. MC nylon could replace nonferrous metals in certain applications, including gears, wheels, and other moving parts. However, compared with metals, MC nylon products have poor strength and stiffness, and crack easily, especially at low temperatures. In addition, the dimensional stability of MC nylon is poor, especially in the large casting nylon products, causing significant internal stresses due to shrinkage. Thus, MC nylon cracks easily when cast and molded. The yttrium hydroxide particles were modified by stearic acid and dispersed in the caprolactam. The polymerization time was short due to fast anionic …

Finite Element Simulation Of Single-Lap Shear Tests Utilizing The Cohesive Zone Approach, Wilson A. Perez

Honors Undergraduate Theses

Many applications require adhesives with high strength to withstand the exhaustive loads encountered in regular operation. In aerospace applications, advanced adhesives are needed to bond metals, ceramics, and composites under shear loading. The lap shear test is the experiment of choice for evaluating shear strength capabilities of adhesives. Specifically during single-lap shear testing, two overlapping rectangular tabs bonded by a thin adhesive layer are subject to tension. Shear is imposed as a result. Debonding occurs when the shear strength of the adhesive is surpassed by the load applied by the testing mechanism. This research develops a finite element model (FEM) …

Damage Tolerance And Assessment Of Unidirectional Carbon Fiber Composites, Mark David Flores

Open Access Theses & Dissertations

Composites are beginning to be used in a variety of different applications throughout industry. However, certification and damage tolerance is a growing concern in many aerospace and marine applications. Although compression-after-impact have been studied thoroughly, determining a damage tolerance methodology that accurately characterizes the failure of composites has not been established. An experimental investigation was performed to study the effect of stacking sequence, low-velocity impact response, and residual strength due to compression and fatigue. Digital Image Correlation (DIC) captured the strains and deformation of the plate due to compression. Computational investigations integrated non-destructive techniques (C-Scan, X-Ray) to determine the extent …

Effect Of Manufacturing Processes On The Loss Factor And Other Mechanical Properties Of Kenaf Fiber-Reinforced Composites, Brian P. Spackman

All Graduate Theses and Dissertations, Spring 1920 to Summer 2023

The characteristics essential for manufacturing parts and products are not well known for natural fiber-reinforced composite materials. Natural fibers display properties similar to glass fibers, and present a more environmentally friendly option for manufacturing composite materials. This research investigates various parameters in the manufacture of kenaf fiber-reinforced composites including cure time, density, matrix hardener ratio, surface treatment, and fiber length and examines the effect they have on mechanical properties of the composite material. Several samples were created and subjected to a vibrational test. Using known relationships, mechanical properties were extracted from the test results. Samples were found to exhibit repeatable …

Composite Tie Rod Research, Design And Testing For Sae Baja, Amanda M. Nauman

Williams Honors College, Honors Research Projects

Composite materials have become increasing popular in recent years. For the Baja SAE team, composites are typically only used for body panels. To grow as a team and to earn additional points in design competition, it was decided to explore composite use in mechanical applications, specifically for the tie rods. Research was conducted, looking into composite materials basics, types, and material properties. Additionally, manufacturing was explored, including a few projects separate from the tie rod application. 3D models were created after the materials were selected, and FEA analysis was conducted on the parts. Once theoretical testing was finished, the physical …

Molecular Modeling Of Epon 862-Detda / Carbon Composites, Cameron Hadden

Dissertations, Master's Theses and Master's Reports - Open

The thermoset epoxy resin EPON 862, coupled with the DETDA hardening agent, are utilized as the polymer matrix component in many graphite (carbon fiber) composites. Because it is difficult to experimentally characterize the interfacial region, computational molecular modeling is a necessary tool for understanding the influence of the interfacial molecular structure on bulk-level material properties. The purpose of this research is to investigate the many possible variables that may influence the interfacial structure and the effect they will have on the mechanical behavior of the bulk level composite. Molecular models are established for EPON 862-DETDA polymer in the presence of …

Design And Analysis Of A Novel Latch System Implementing Fiber-Reinforced Composite Materials, Francisco Guevara

Open Access Theses & Dissertations

The use of fiber-reinforced composite materials have increased in the last four decades in high technology applications due to their exceptional mechanical properties and low weight. In the automotive industry carbon fiber have become popular exclusively in luxury cars because of its high cost. However, Carbon-glass hybrid composites offer an effective alternative to designers to implement fiber-reinforced composites into several conventional applications without a considerable price increase maintaining most of their mechanical properties. A door latch system is a complex mechanism that is under high loading conditions during car accidents such as side impacts and rollovers. Therefore, the Department of …