Mechanical Engineering Commons^™

Mems 4110: Science Museum Bernoulli's Demo, Emma Sloan, Carter Hahnfeldt, Luke Mccann

Mechanical Engineering Design Project Class

This report outlines the design and prototyping process of the Science Museum Bernoulli’s Demo (SMBD), a capstone project for MEMS 4110 Senior Design Project at Washington University in St. Louis. The SMBD is a fun game for a children’s science museum designed to demonstrate how the exit velocity of water from a pipe changes based on the pipe diameter. The design intends to teach kids about Bernoulli’s principle by allowing them to choose from two different sized pipes to spray water at a target. The key aspect of the game is that the water flows more slowly out of the …

Mems 4110: Precise Water Distribution System, Morelia R. Reyes-Perez, Jp Torack, Jakob Ayala

Mechanical Engineering Design Project Class

This project focuses on designing and prototyping an automatic precise watering system to support plant research conducted in the Washington University greenhouse. The customer, graduate student Christina Youngpeter, needs a reliable method for delivering accurately measured water volumes to individual plants as part of a study on hydration effects. Manual watering can be time consuming, our system will provide a programmable, repeatable, and low maintenance solution.

Mems 4110: Interactive Racecar Dynamics Exhibit, Leonardo Gomes, Hunter Rocker, Joseph Norris, Jack Coode

Mechanical Engineering Design Project Class

Visitors at science museums often struggle to understand how launch speed, lane choice, and banked-curve dynamics influence a car’s trajectory. Existing educational exhibits rarely provide repeatable measurements or clear physics demonstrations. This project addresses that gap by creating an interactive racecar dynamics exhibit with a controlled launcher, 3D-printed banked track geometry, and optical timing gates. The goal is to give users measurable feedback on velocity, lane behavior, and motion through a 31° banked turn while maintaining safety, durability, and fast reset time for continuous hands-on learning.

Mems 4110: Soft Boiled Egg Peeler, Nina Fischer, Ruth Mellin, Jack Salamon, Malaya Hill

Mechanical Engineering Design Project Class

This report outlines the design and evaluation of a hard-boiled egg–peeling device developed for the Saint Louis restaurant Neon Greens. The restaurant prepares an average of 150 soft-boiled eggs daily for dishes such as the Protein Salad. They requested a device able to autonomously peel 150 eggs per hour with minimal employee involvement.

Mems 4110: Rapid Drink Chiller, Aidan F. Moriarty, John Babineau, Levi Gingerich, Quinn Close

Mechanical Engineering Design Project Class

The purpose of this document is to outline the purpose and function of the rapid drink chiller device. This device is designed to replace traditional portable drink cooling methods, such as traditional styrofoam coolers, fridges, etc. Traditional methods require the transport and inclusion of ice, and require overly long cooling times, with the exception traditional fridges which are non-portable. The rapid drink chiller is designed to be light and compact in order to maximize transportability, accomplished via an all foam insulation construction around a waterproof box. The box is filled with a water-ethanol solution which is cooled to extremely low …

Mems 4110: Precise Water Distribution System, Fadhimah Mohamed, Duyen Nguyen, Citlalli Sanchez-Ayala

Mechanical Engineering Design Project Class

Greenhouse research requires precise, repeatable watering to maintain consistent experimental conditions. As plant counts scale to 150–360 pots, manual watering becomes inefficient, inconsistent. This project aims to design an automated irrigation system that reliably delivers controlled water volumes to an initial set of 36 pots, operates under greenhouse conditions with minimal user intervention, and provides a scalable foundation for future expansion.

Mems 4110: Egg Peeler Group L1, Brian Hau, Alex Kenn Lee, Aisha Bah, Shanaelle Nabatmama

Mechanical Engineering Design Project Class

Neon Greens is a quick-serve salad concept located in St. Louis, MO. Part hydroponic farm and
part restaurant, they focus on growing a majority of their greens in-house, and emphasize
transparency in food systems.
In recent months, they added a ‘Protein Caesar’ salad to the menu. That salad features two
‘jammy’ boiled eggs which are cut in half. Staff at Neon Greens steam eggs precisely in their
Combi oven and shock them to stop the cooking process. They then peel those eggs by hand.
On some days, they must process >100 eggs, which can take up to 1.5 hours of …

Mems 4110: Remotely Deployed Banner, Amiel Josiah Mari B. Silbol, Maxwell A. Fargo, Brant M. Weir, Elias Barro

Mechanical Engineering Design Project Class

This project works in tangent with the Design, Build, Fly club at Washington University in St. Louis as one of the specific challenges required for the 2026 American Institute of Aeronautics and Astronautics' national competition. A banner must be stowed, deployed, and released during flight and must not interfere with the existing flight mechanics of the remote control aircraft.

Mems 4110: Egg Project, Rebecca Leighann Boone, Courtney Davis, Bebel Trani

Mechanical Engineering Design Project Class

Peeling hard-boiled eggs by hand is a time-consuming and tedious task that often results in dimples and cracks in the final product. Many chefs and home cooks have tried techniques, from boiling the eggs in baking soda to slipping off egg shells using a spoon, to perfect the peeling process. However, these attempts often fall short by either altering the taste of the egg or extending the amount of time and labor. In the restaurant business, having employees peel eggs for long periods of time is costly. The local St. Louis salad restaurant, Neon Greens, is selling a new protein-dense …

Mems 4110: Dbf Deployable Banner, Julia Peppe, Danny Bruns, Sarah Donner, Michael Safier

Mechanical Engineering Design Project Class

Create a device that stores a banner in an RC aircraft that can be remotely deployed to be towed and released upon command.

Mems 4110: Dbf Banner, Pachie Ackerman-Bennett, Joshua Paul Laue, Nazifa Younus

Mechanical Engineering Design Project Class

The DBFBanner is a project made for the WashU Design / Build / Fly club. After interviewing DBF club president Sarah Donner, we interpreted the club’s needs as: (1) a banner that could achieve vertical stability in flight; (2) the banner could deploy and release remotely; (3) the banner and associated components were as light as possible. We went through several design iterations, including mathematical and CAD models, mockups, prototypes, and testing apparatus. Many designs were considered, including designs based on linear motion and collapsible trusses. We arrived at a design that used a servo motor to rotate a 3D-printed …

Mems 4110: Air Cannon Launcher Demo, Jackson Strauss, Avery Cohen, Wilson Gao, Jack Galloway

Mechanical Engineering Design Project Class

For our senior design class (MEMS 4110) at Washington University in St. Louis, we were tasked with creating a demonstration for the St. Louis Science Center that demonstrated an engineering principle or concept. The Science Center functions as a science-oriented museum and saw more than 600,000 visitors in 2024. For our demonstration, we wanted to showcase the principles of kinematic motion. Kinematic motion is study of the motion of objects without considering applied forces. Additionally, when the acceleration of an object is either zero or held constant, the trajectory path that the object follows can be described by a few …

Analyzing Wearable Sensor Data From Individuals Undergoing Motor And Neurological Rehabilitation, Nolan William Turk

College of Engineering Summer Undergraduate Research Program

An ongoing study funded by the National Science Foundation (NSF) is focused on developing computational models of rehabilitation for people post-stroke. Stroke affects around 800,000 people per year in the US, and often leaves people with limited motor (movement) and neurological (brain-based) capability. Wearable sensors may allow clinicians to better understand how these individuals recover, and to better design therapies and interventions. We are seeking students who can use existing software, and perhaps adapt the software to extract, analyze, and visualize detail from study participants. This project will involve with the Cal Poly PI, and collaborators from physical therapy. This …

Analyzing Wearable Sensor Data From Individuals Undergoing Motor And Neurological Rehabilitation, Carly Smith

College of Engineering Summer Undergraduate Research Program

An ongoing study funded by the National Science Foundation (NSF) is focused on developing computational models of rehabilitation for people post-stroke. Stroke affects around 800,000 people per year in the US, and often leaves people with limited motor (movement) and neurological (brain-based) capability. Wearable sensors may allow clinicians to better understand how these individuals recover, and to better design therapies and interventions. We are seeking students who can use existing software, and perhaps adapt the software to extract, analyze, and visualize detail from study participants. This project will involve with the Cal Poly PI, and collaborators from physical therapy. This …

A Biomimetic Fe Model Of The Human Foot For Kinematic And Footwear Analysis, Brady K. Nakamura

College of Engineering Summer Undergraduate Research Program

The idea of the present proposal is to develop a biomimetic foot model and validate the model accuracy in predicting plantar stresses on the foot, using insole pressure sensors. The incidences of foot pain can often be coupled with uncomfortable footwear and prolonged usage of a shoe may be associated with long-term musculoskeletal disorders in the lower limb. While multiple studies have tracked the progression of knee osteoarthritis (OA) or midfoot OA and have studied the effect of orthotic treatment on the foot pain across individuals [1], there are few biomimetic models of the foot that can study and associate …

Light-Activated Self-Folding Of Polystyrene-Based Shape Memory Polymers: A Comparison Of Laser Induced Graphene And Marker Patterns, Amelia Lodwick

College of Engineering Summer Undergraduate Research Program

Shape memory polymers (SMPs) are a class of stimuli-responsive materials capable of undergoing programmable shape transformations upon thermal activation. Among various heating methods, light-induced activation provides a contact-free, spatially selective, and controllable approach for triggering self-folding behavior, making it particularly valuable for applications in soft robotics, aerospace structures, and biomedical devices. Despite the growing interest in SMPs, a systematic investigation into the influence of photothermal patterning materials, light intensity, and heat distribution on self-folding behavior remains limited. This research aims to explore the self-folding response of a commercially available SMP by employing photothermal materials such as carbon black and laser-induced …

Evaluating The Effectiveness Of Ultrasound-Hot Plate And Flacktek Mixing In Nanocomposite Panel Fabrication, Jacky Liang, Wyatt Barnes

College of Engineering Summer Undergraduate Research Program

Nanomaterials have found widespread applications, particularly carbon nanotubes (CNTs) in structural applications, which have gained significant traction over the past few decades [1] [2]. Numerous experimental [3] [4] [5] [6] [7] [8] [9] [10] and analytical studies [11] have demonstrated that incorporating CNTs into an epoxy matrix can significantly enhance the mechanical properties of the composite. This study evaluates and compares the effectiveness of nanocomposite panels fabricated using two different fabrication techniques: ultra-sonication combined with a hot plate process, and the FlackTek mixer. The primary objective of the research is to investigate the impact of these processing methods on the …

Leveraging Smartphones For Balance Assessment, Kelly Graham

College of Engineering Summer Undergraduate Research Program

Assessment of human balance provides valuable metrics to track the health, development, and fall risk of individuals. The prominent method for objective balance assessments has used force plates to track the center of pressure (COP) position as a participant attempts to balance during varying tasks. However, the use of force plates is limited by the cost of equipment and expertise required, leading to recent interest in using embedded inertial measurement units (IMUs) in mobile devices instead. Many researchers have explored placing mobile devices close to the subject’s center of mass (COM) to approximate the subject’s COM acceleration and using the …

Certifiably Robust Input-Dependent Randomized Smoothing Via Lipschitz Standard Deviation Networks, Faith Bergstrom, Ben Sager

College of Engineering Summer Undergraduate Research Program

Modern artificial intelligence (AI) systems exhibit highly sensitive and unsafe behavior when subjected to undetectable cyberattacks. For instance, human-imperceptible manipulations of the pixels in image data can cause traffic sign classifiers to mispredict stop signs as yield signs. In this project, we will design and analyze new methods to robustify machine learning (ML) models against these adversarial threats. Specifically, we will explore randomization techniques that "smooth out" the ML model's decision making process by intentionally corrupting input data with small amounts of noise. Optimizing this noise to enhance resilience against attacks while maintaining the system's accuracy poses a major open …

Augmented Biomechanics Integration For Real-Time Movement Optimization, Jack Bergfeld, Liyen Ho, Dylan Featherson

College of Engineering Summer Undergraduate Research Program

This project aims to integrate OpenCap, a markerless motion capture system, with augmented reality (AR) to optimize real-time human movement. By leveraging biomechanics principles, AR visualization, and machine learning (ML), the system will provide instant feedback to users, improving movement efficiency while minimizing joint and muscle stress. Previous research in 2024-2025 has successfully demonstrated 2D motion tracking and AR-based mapping onto another person for interactive comparison. This project will build upon that foundation by enhancing real-time 3D motion tracking and developing an advanced AR interface to guide users in sports training, rehabilitation, and workplace ergonomics. The integration of ML will …

Human-Ai Collaboration For Creative Design, Antony Chen

College of Engineering Summer Undergraduate Research Program

Design-by-Analogy (DbA) is a powerful design tool that uses analogical reasoning to help engineers develop groundbreaking innovations, such as cyclonic separator inspired bagless vacuum cleaner or gecko inspired adhesives. DbA leverages the natural, human process of analogical reasoning in a systematic manner in three phases namely: retrieval (what prior knowledge/experience is relevant to a design problem?), mapping (what elements of the design problem align with the retrieved knowledge?), and evaluation (how applicable is the retrieved knowledge to solving a design problem?). To date, most DbA techniques support one or two phases of analogical reasoning and therefore overlook important opportunities for …

Motor Subsystem For A Tensegrity-Based Robotic Exoskeleton, Presley Sacavitch, Israel Villegas

College of Engineering Summer Undergraduate Research Program

Tensegrity structures are composed of stiff rods and elastic cables suspended in a flexible tension network. In particular, the biotensegrity model proposes that all biological systems exhibit tensegrity-like characteristics across multiple scales, ranging from the cellular level to the musculoskeletal system of tendons, ligaments, and fascia, to the human body as a whole. Compared to the traditional biomechanical models used in exoskeleton design, it can be a more accurate representation of how motion emerges from natural forms, but further work is needed to fully understand the heterarchical nature of human anatomy. This project will focus on developing a powered electrical …

Exploration Of Physics-Informed Grid Generation Technique For Wall-Modeled Les Using Eagle3d, Dominic Schneider

Doctoral Dissertations and Master's Theses

Wall-Modeled Large Eddy Simulation (WMLES) is an area of interest due to its ability to lower computational costs of LES. Even with the application of wall models, LES still proves to have practicality issues when it comes to use in industry, due to the expertise, time, and computational resources required. A novel technique for generating a lean, physics based WMLES grid is described.

The technique utilizes a RANS solution to extract turbulence information, user-specified values related to resolution of turbulent energy levels, acoustics waves, and shock waves, to generate a point cloud for producing a lean WMLES grid with in-house …

Active Measurement Of A Micron-Order Gap Under High-Speed And High-Temperature Conditions, Andrew Becker

Doctoral Dissertations and Master's Theses

The hypersonic regime poses numerous challenges that researchers face in the development of hypersonic flight vehicles. Due to their excellent thermomechanical properties, ultra-high-temperature ceramics (UHTCs) have risen as a promising solution to act as a protective barrier between the harsh environment and surface materials of these flight bodies. The mechanical operation of a portable hypersonic simulation device was developed in-house and tested at Argonne National Laboratories (ANL) to gather in-situ material response of prospective UHTC samples when exposed to a hypersonic regime. An edge detection-based algorithm was developed and used in LabVIEW to monitor the health and operation of the …

Extraction Of Aluminum From Lunar Regolith Through Molten Salt Electrolysis, Jacob N. Ortega, Todd P. Sander, Jeffrey D. Smith, Fateme Rezaei, David J. Bayless, William Schonberg, Daniel S. Stutts, Frank D. Han

Materials Science and Engineering Faculty Research & Creative Works

This paper presents the methodology, development, and results of an end-to-end regolith-to-metal concept for producing aluminum in-situ on the lunar surface, namely, the Lunar In-Situ Aluminum Production through Molten Salt Electrolysis (LISAP-MSE) method. Using electrolytic reduction, aluminum oxide (i.e., alumina) can be reduced into aluminum and oxygen via electrolysis in a molten salt bath. A steady supply of hydrogen chloride could allow this in-situ resource utilization (ISRU) method to supply several necessary materials consumed in the electrolytic reduction step of the process to produce bulk aluminum metal, oxygen, water, and silica from anorthite abundant in lunar highland regions. In this …

2025 (Fall) Ensi Informer Magazine, Morehead State University. Engineering Sciences Department

ENSI Informer Magazine Archive

The ENSI Informer Magazine published in the fall of 2025.

Ai-Driven Autonomous Manufacturing: A Novel Taxonomy, Vision-Guided Planning, And Diversity-Aware Active Learning Frameworks, Ibrahim Yousif

Theses and Dissertations

Manufacturers face two opposing challenges: the escalating demand for customized products and the pressure to reduce lead times. Current manufacturing equipment, although reliable, operates at the limits of its technology and lacks adaptability to dynamic environments. This trade-off has been described as the optimal degree of automation, a threshold beyond which further automation incurs more cost than benefit. Smart manufacturing has introduced adaptive, data-driven systems, but many deployments still lack the contextual adaptability and autonomous decision-making required to handle unplanned disruptions. This underscores the need for intelligent, autonomous systems capable of real-time adaptation without costly reconfiguration, minimizing human intervention during …

Machine-Learning-Assisted Discovery Of Lattice Dynamics Signatures Of Sodium Superionic Conductors, Ogheneyoma Maxwell Aghoghovbia

Theses and Dissertations

Sodium superionic conductors are key to the development of all-solid-state sodium batteries. Discovery of new superionic conductors has traditionally relied on insights from material defect chemistry and the transition/hopping theory, while the role of lattice vibrations, i.e., phonons, remains underexplored. We identify key lattice dynamics signatures that govern ionic conductivity by analyzing the phonon mean squared displacement (MSD) of Na⁺ ions. By high-throughput screening of a dataset of 3903 Na-containing structures, we establish a strong positive correlation between phonon MSD and diffusion coefficients, providing a quantitative correlation between lattice dynamics and ion transport. To accelerate this discovery, we incorporate …

Cold Spray On Fiber Reinforced Polymer Substrates For Composite Repair And Tooling Applications, Patrick Allen Bailey

Theses and Dissertations

Cold Spray technology was first developed in the 1980’s and is an additive manufacturing and repair technique. It works by heating a pressurized carrier gas upwards of 600 °C and inserting metal particles downstream such that when they impact a substrate, the energy transformation causes plastic deformation of the particles. This thesis presents a use case for metal and polymer CS powder on fiber reinforced and fused filament fabrication polymer substrates. The state of the art for CS discusses the most up-to-date research within the field, and where new investigations are required. This research investigates the required process parameters to …

Characterization Of The Fatigue Threshold Behavior Of Uhmwpe, Bethany B. Smith, Anurag Roy, Robert O. Ritchie, Lisa A. Pruitt

Faculty Journal Articles

Ultra-high-molecular-weight-polyethylene (UHMWPE) has been the material of choice for bearings in total joint replacements (TJRs) for decades as a result of its excellent wear resistance, chemical inertness, energetic toughness, low friction, and biocompatibility. Utilization of this polymer in orthopedic devices requires oxidation, wear, and fatigue resistance. Balancing these important properties by tailoring processing techniques and modulating microstructural features has been an ongoing endeavor in the field. Research into the clinical applications of UHMWPE has primarily focused on the challenges of wear and oxidation while studies into the realm of fatigue have been more limited. Literature gaps exist in fully understanding …