Mechanical Engineering Commons^™

Residual Stress Generation In Additive Manufacturing Of Complex Lattice Geometries, Katie Bruggeman, Nathan Klingbeil, Anthony N. Palazotto

Faculty Publications

Residual stresses developed during additive manufacturing (AM) can influence the mechanical performance of structural components in their intended applications. In this study, thermomechanical residual stress simulations of the laser powder bed fusion (LPBF) process are conducted for both simplified (plate and cube-shaped) geometries as well as five complex lattice geometries fabricated with Inconel 718. These simulations are conducted with the commercial software package Simufact Additive©, which uses a nonlinear finite element analysis and layer-by-layer averaging approach in determining residual stresses. To verify the efficacy of the Simufact Additive© simulations, numerical results for the plate and cube-shape geometries are analyzed for …

Key Elements, Mechanism Analysis And Evaluation Indicators Of Digital And Intelligent Integration Transformation And Development Of Manufacturing Industry, Xiaoqiang Sun, Xiuyun Gao, Yumei Wang

Bulletin of Chinese Academy of Sciences (Chinese Version)

The digital and intelligent integration transformation of manufacturing industry has become an important driving force for the high-quality development of traditional manufacturing enterprises. This study clarifies the main research context and key issues of scholars on the digital and intelligent integration transformation of manufacturing industry, refines the goals, main elements, and influencing factors of digital and intelligent integration transformation of manufacturing industry, builds a power network model for the transformation and development of digital and intelligent integration of manufacturing industry according to the system feedback principle of system dynamics, analyzes the mechanism of action between various elements of the system, …

Electric Vehicles Contribute To China's Energy Security And Carbon Peaking And Carbon Neutrality, Jianfeng Guo, Xuemei Zhang, Qi Cao, Fu Gu

Bulletin of Chinese Academy of Sciences (Chinese Version)

The current international situation is complicated and unstable, and China is in the midst of an important economic transition as it deals with the twin concerns of energy security and carbon peaking and carbon neutrality (referred to as dual carbon goals). Although the dual carbon goals aim a strong emphasis on energy security, certain emission reduction strategies will place restrictions on energy security that is directly connected, such as energy supply and grid load, making it challenging to simultaneously fulfill the optimization goal. China now has the task of figuring out how to rationalize and optimize the coordinated promotion of …

Development Path And Policy Guarantee Of China's Advanced Manufacturing Industry Under Background Of Fourth Industrial Revolution, Chang Wang, Siyuan Zhou, Hongjun Geng

Bulletin of Chinese Academy of Sciences (Chinese Version)

How to seize the opportunity window opened by the fourth industrial revolution and enhance the international competitive advantage of advanced manufacturing has become an important issue concerned by existing research and policy practitioners. This study analyzes the background, characteristics, and influence of the fourth industrial revolution on the development of advanced manufacturing industry. Based on this, it discusses the development status and problems of four types of advanced manufacturing industries, including digitally empowered new infrastructure industries, intelligent manufacturing high-end equipment industries, brand-oriented new consumption industries, and science-based industries. The development paths of “fusion innovation”, “intelligent manufacturing upgrade”, “quality improvement”, and …

Are Vehicle Tires Major Contributors To Microplastic Emissions Into The China Seas? A Simple Model Perspective., Shuolin Xiao, Yuran Liang, Xiaowei Zhu, Simone Q. Kyes, Xiaofeng Cai

Mechanical and Materials Engineering Faculty Publications and Presentations

Microplastics pose a substantial threat to our environment. Given China's large population and rapid economic growth, it is urgent to estimate the annual emissions of microplastics into its marine environment. The microplastics show a significant variation in their source emissions as well as in their physical and chemical properties, leading to differences in their transport and fate in aquatic environments. To account for these variations, we developed a process-oriented model that considers microplastics from different sources and the inter-provincial variation in their retention rate to assess annual microplastic emissions into the China seas. On a national scale, of the microplastics …

Copper−Cystine Biohybrid-Embedded Nanofiber Aerogels Show Antibacterial And Angiogenic Properties, Anik Karan, Navatha S. Polavaram, Margarita Darder, Yajuan Su, Syed Muntazir Andrabi, S M Shatil Shahriar, Johnson V. John, Zeyu Luo, Mark A. Decoster, Yu Shrike Zhang, Jingwei Xie

Department of Mechanical and Materials Engineering: Faculty Publications

Copper−cystine-based high aspect ratio structures (CuHARS) possess exceptional physical and chemical properties and exhibit remarkable biodegradability in human physiological conditions. Extensive testing has confirmed the biocompatibility and biodegradability of CuHARS under diverse biological conditions, making them a viable source of essential Cu²⁺. These ions are vital for catalyzing the production of nitric oxide (NO) from the decomposition of Snitrosothiols (RSNOs) found in human blood. The ability of CuHARS to act as a Cu²⁺ donor under specific concentrations has been demonstrated in this study, resulting in the generation of elevated levels of NO. Consequently, this dual function makes …

Sampling-Accelerated Prediction Of Phonon Scattering Rates For Converged Thermal Conductivity And Radiative Properties, Ziqi Guo, Zherui Han, Dudong Feng, Guang Lin, Xiulin Ruan

Purdue University Libraries Open Access Publishing Fund

The prediction of thermal conductivity and radiative properties is crucial. However, computing phonon scattering, especially for four-phonon scattering, could be prohibitively expensive, and the thermal conductivity for silicon after considering four-phonon scattering is significantly under-predicted and not converged in the literature. Here we propose a method to estimate scattering rates from a small sample of scattering processes using maximum likelihood estimation. The calculation of scattering rates and associated thermal conductivity and radiative properties are dramatically accelerated by three to four orders of magnitude. This allows us to use an unprecedented q-mesh (discretized grid in the reciprocal space) of 32 × …

A Review On Additive Manufacturing For Aerospace Application, Radhika C, Ragavanantham Shanmugam, Monsuru Ramoni, Gnanavel Bk

Manufacturing & Industrial Engineering Faculty Publications

Additive manufacturing, a cutting-edge technology often colloquially known as 3D printing, is a transformative process used to meticulously fabricate complex components by adding material layer upon layer. This revolutionary manufacturing method allows for precise control and customization, making it a go-to choice in various industries, from aerospace to healthcare. The adroitness of additive manufacturing in creating a complex geometry as a whole is very much harnessed by the aerospace Industry. Generating a component using additive manufacturing involves optimal design, methods, and processes. This review gives a broad knowledge in developing a part or product by choosing the appropriate design, method, …

Reduced Order Model Of Parametric Resonance Of Electrostatically Actuated Cantilever Resonators: Comparison Uniform Versus Non-Uniform Resonators, Dumitru I. Caruntu, Rigoberto Flores

Mechanical Engineering Faculty Publications

A comparison of the frequency-amplitude and voltage-amplitude responses of parametric resonance between electrostatically actuated uniform and non-uniform cantilever resonator is conducted. The non-uniform cantilever resonator has constant width and linearly varying thickness. Both microstructures uniform and non-uniform are under soft AC electrostatic actuation. Two Reduced Order Models for predicting the responses of the MEMS cantilever are used in this paper, namely one using one mode of vibration, and another one using two modes of vibration. The Method of Multiple Scales is used to solve the Reduced Order Model with one mode of vibration. A second method is a direct numerical …

Assessing The Lubrication Performance Of Sunflower Oil Modified With Montmorillonite Clay (Mmt) Nanoparticles For Industrial Applications, Md Mashfiqur Rahman, Md Abu Sayeed Biswas, Laura Peña-Pará, Demófilo Maldonado- Cortés, Javier A. Ortega

Mechanical Engineering Faculty Publications

Because of the environmental impact and price volatility, there has been a growing concern about using petroleum-based lubricants. This issue has encouraged research into the development of biodegradable lubricants like vegetable oils. This study assessed the tribological behavior of sunflower oil modified with Montmorillonite nanoclay (MMT) as lubricant additives. A block-on-ring tribometer was used to assess the wear and friction characteristics of the nano-lubricants. A custom-made tapping torque tester was used to evaluate the nano-lubricants in a real-world application. It was found that the volumetric wear, Coefficient of Friction, and torque of the system decreased when MMT nanoparticles were added. …

Predicting Oscillatory Patterns Of Mud Circulating Along The Well-Bore In Drilling Procedures: A Finite Element Model, Eleazar Marquez

Mechanical Engineering Faculty Publications

In this paper, a mathematical model is proposed to further understand the dynamic effects [drilling] mud exerts on the drill-string assembly. The proposed model consists of a rotor subjected to various revolutions per minute (RPM’s), an axial force which accounts for the weight-on bit requirements, and a harmonic excitation simulating fluid mud circulating along the well-bore. In this regard, Euler-Bernoulli beam theory is incorporated to establish a multi-degree-of-freedom (MDOF) mathematical expression of a specific section of the BHA. In this regard, a finite element methodology was implemented to determine the corresponding parameters of the equation of motion and elucidate the …

Modelling Of A Drone To Analyze Dynamic Instabilities With Its Delivery System, Eleazar Marquez, Ivan Luna

Mechanical Engineering Faculty Publications

In the study herein, an alternative mathematical model was developed with the intention of understanding the dynamics associated with the instabilities generated by an UAV and its delivery system, particularly the coupled nonlinearities of the system, and thus provide feedback to optimize drone design. In this regard, a Newton-Euler methodology was adopted to establish the parameters of the equations of motion of the target UAV system, which consisted of a combination of a platform and delivery system operating simultaneously. Specifically, the UAV platform was modelled as a rigid body which accounted for a total of six-degrees-of-freedom, three corresponding to the …

Graphene Reinforced Pvdf Nanofibers Fabricated With The Forcespinning® Method For Water Desalination Applications, Elmmer A. Vera Alvarado, Md. Abdur Rahman Bin Abdus Salam, Ali Ashraf, Karen Lozano

Mechanical Engineering Faculty Publications

Direct contact membrane distillation (DCMD) is a thermally driven energy and cost-efficient desalination technique where low-grade energy from solar or waste heat from plants can be used to recover fresh water from high saline water. The DCMD technique allows both the feed and permeate solutions to be in contact with the membrane, where vapor from the feed gets condensed in the permeate side once it collides with low- temperature water. Polyvinylidene fluoride (PVDF) nanofiber membranes were prepared by the ForceSpinning® method, these were later dip coated in graphene solutions prepared with different solvents. The ForceSpinning® method, unlike electrospinning, operates in …

In-Situ Shear Exfoliation Of Graphene From Graphite Polymer Nanocomposites For Lung And Heart Motion, Md Ashiqur Rahman, Md Abdur Rahman Bin Abdus Salam, Ali Ashraf

Mechanical Engineering Faculty Publications

Graphene-based nanocomposites have become attractive for different applications such as energy storage, sensors, biomolecule detection, biomedical, healthcare, and wearable devices due to their unique mechanical, electrical, and thermal properties. However, using commercial graphene for making nanocomposite devices can be expensive, and fabricating nanocomposites can be challenging due to impurities while transferring graphene to elastomer composites. In this study, we used a simple, inexpensive in-situ shear exfoliation method to produce graphene from graphite directly within the elastomer. As the graphene in the elastomer reached beyond its percolation or threshold, electrons hop or tunnel around from one graphene flake to another. So, …

Identifying Sick Cells From High-Resolution Solid-State Micropore Data, Abdul Hafeez, Azhar Ilyas, Ali R. Butt, Samir M. Iqbal

Mechanical Engineering Faculty Publications

Early detection of diseases such as cancer can drastically improve prognosis and treatment. To this end, solid-state micropores can measure distinct mechanical properties of diseased cells from their translocation behavior — detected as pulses in the temporal data stream of ionic current — and help diagnose diseases at early stages. However, the obstacle in such approaches is that the accuracy of the sensor is affected by noise, making the pulse detection task too subjective. This is inefficient especially when the disease-relevant data is only a fraction of the total acquired data. Thus, it is important to intelligently automate the detection …

Effect Of Foot Additional Mass On The Clinical Angles Of Knee Extension Exercise, Dumitru I. Caruntu, Alfirio Trejo, Eric Rodriguez, Camila T. Alvarez B

Mechanical Engineering Faculty Publications

This study investigates the effect of foot additional mass on the abduction and internal rotation knee angles during knee extension exercise. Three subjects (two male and one female) performed four sets of ten repetitions of the knee extension exercise for the right leg. For the first set, the subject performed the exercise with no additional weight. For each set after, weight was added around the subject’s right foot and the subject was allowed a rest period before beginning the next set. The weights for sets 1, 2, 3, and 4 were 0.00kg (no additional weight) ,0.82kg, 1.64kg, and 2.27kg respectively. …

Left Ventricle Function And Post-Transcriptional Events With Exercise Training In Pigs, Stephanie L. Samani, Shayne C. Barlow, Lisa A. Freeburg, Traci L. Jones, Marlee Poole, Mark A. Sarzynski Facsm, Michael R. Zile, Tarek Shazly, Francis G. Spinale

Faculty Publications

Background

Standardized exercise protocols have been shown to improve overall cardiovascular fitness, but direct effects on left ventricular (LV) function, particularly diastolic function and relation to post-transcriptional molecular pathways (microRNAs (miRs)) are poorly understood. This project tested the central hypothesis that adaptive LV remodeling resulting from a large animal exercise training protocol, would be directly associated with specific miRs responsible for regulating pathways relevant to LV myocardial stiffness and geometry.

Methods and results

Pigs (n = 9; 25 Kg) underwent a 4 week exercise training protocol (10 degrees elevation, 2.5 mph, 10 min, 5 days/week) whereby LV chamber stiffness (KC) …

Computational Discovery Of Microstructured Composites With Optimal Stiffness-Toughness Trade-Offs, Beichen Li, Bolei Deng, Wan Shou, Tae-Hyun Oh, Yuanming Hu, Yiyue Luo, Liang Shi, Wojciech Matusik

Mechanical Engineering Faculty Publications and Presentations

The conflict between stiffness and toughness is a fundamental problem in engineering materials design. However, the systematic discovery of microstructured composites with optimal stiffness-toughness trade-offs has never been demonstrated, hindered by the discrepancies between simulation and reality and the lack of data-efficient exploration of the entire Pareto front. We introduce a generalizable pipeline that integrates physical experiments, numerical simulations, and artificial neural networks to address both challenges. Without any prescribed expert knowledge of material design, our approach implements a nested-loop proposal-validation workflow to bridge the simulation-to-reality gap and find microstructured composites that are stiff and tough with high sample efficiency. …

Cfd Analysis Of Multi-Stage Phase Change Material For Latent Thermal Energy Storage In Solar Power Plants, Ahmad Wahbi Omari

Theses

The integration of latent thermal energy storage into concentrated solar power plants represents a promising solution for efficiently harnessing excessive solar energy during daylight hours and subsequently utilizing it during the nighttime when solar energy generation is limited or non-existent, all while catering to consistent energy demands. The core objective of enhancing latent thermal energy storage revolves around elevating its thermal capacity and minimizing the melting time, thus making it a more effective energy storage solution. This is achieved by employing three distinct organic phase change materials: Octadecanoic (PCM1), RT58 (PCM2) and Dodecanoic (PCM3), each characterized by variations in their …

Low Shear In Short-Term Impacts Endothelial Cell Traction And Alignment In Long-Term, Mohanish K. Chandurkar, Nikhil Mittal, Shaina P. Royer-Weeden, Steven D. Lehmann, Yeonwoo Rho, Sangyoon J. Han

Michigan Tech Publications

Within the vascular system, endothelial cells (ECs) are exposed to fluid shear stress (FSS), a mechanical force exerted by blood flow that is critical for regulating cellular tension and maintaining vascular homeostasis. The way ECs react to FSS varies significantly; while high, laminar FSS supports vasodilation and suppresses inflammation, low or disturbed FSS can lead to endothelial dysfunction and increase the risk of cardiovascular diseases. Yet, the adaptation of ECs to dynamically varying FSS remains poorly understood. This study focuses on the dynamic responses of ECs to brief periods of low FSS, examining its impact on endothelial traction—a measure of …

Effects Of Laser Defocusing On Bead Geometry In Coaxial Titanium Wire-Based Laser Metal Deposition, Remy Mathenia, Aaron Flood, Braden Mclain, Todd Sparks, Frank W. Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Coaxial wire-based laser metal deposition is a versatile and efficient additive process that can achieve a high deposition rate in the manufacturing of complex structures. In this paper, a three-beam coaxial wire system is studied, with particular attention to the effects of deposition height and laser defocusing on the resulting bead geometry. As the deposition standoff distance changes, so does the workpiece illumination proportion, which describes the ratio of energy going directly into the feedstock wire and into the substrate. Single titanium beads are deposited at varying defocus levels and deposition rates and the bead aspect ratio is measured and …

Analysis Of Wind Turbine Wake Dynamics By A Gaussian-Core Vortex Lattice Technique, Apurva Baruah, Fernando L. Ponta

Michigan Tech Publications

The development and deployment of the next generation of wind energy systems calls for simulation tools that model the entire wind farm while balancing accuracy and computational cost. A full-system wind farm simulation must consider the atmospheric inflow, the wakes and consequent response of the multiple turbines, and the implementation of the appropriate farm-collective control strategies that optimize the entire wind farm’s output. In this article, we present a novel vortex lattice model that enables the effective representation of the complex vortex wake dynamics of the turbines in a farm subject to transient inflow conditions. This work extends the capabilities …

Low Shear In Short-Term Impacts Endothelial Cell Traction And Alignment In Long-Term, Mohanish Chandurkar, Nikhil Mittal, Shaina P. Royer-Weeden, Steven D. Lehmann, Yeonwoo Rho, Sangyoon J. Han

Michigan Tech Publications

Within the vascular system, endothelial cells (ECs) are exposed to fluid shear stress (FSS), a mechanical force exerted by blood flow that is critical for regulating cellular tension and maintaining vascular homeostasis. The way ECs react to FSS varies significantly; while high, laminar FSS supports vasodilation and suppresses inflammation, low or disturbed FSS can lead to endothelial dysfunction and increase the risk of cardiovascular diseases. Yet, the adaptation of ECs to dynamically varying FSS remains poorly understood. This study focuses on the dynamic responses of ECs to brief periods of low FSS, examining its impact on endothelial traction-a measure of …

Two-Scale Data-Driven Design For Heat Manipulation, Daicong Da, Wei Chen

Mechanical and Biomedical Engineering Faculty Publications and Presentations

Data-driven methods have gained increasing attention in computational mechanics and design. This study investigates a two-scale data-driven design for thermal metamaterials with various functionalities. To address the complexity of multiscale design, the design variables are chosen as the components of the homogenized thermal conductivity matrix originating from the lower scale unit cells. Multiple macroscopic functionalities including thermal cloak, thermal concentrator, thermal rotator/inverter, and their combinations, are achieved using the developed approach. Sensitivity analysis is performed to determine the effect of each design variable on the desired functionalities, which is then incorporated into topology optimization. Geometric extraction demonstrates an excellent matching …

Droplet Jump From A Particle Bed, Karl Cardin, Facundo Cabrera-Booman, Raúl Bayoán Cal

Mechanical and Materials Engineering Faculty Publications and Presentations

Drop tower experiments have been performed to study droplet jump from a particle bed across a wide range of fluid viscosities. Here the droplet jumps from the particle bed in response to the apparent step reduction from terrestrial gravity to microgravity when the experiment is dropped and enters free fall. The presence of a particle layer has been found to affect contact line dissipation and the overall jumping behavior of droplets. Additionally, the study has identified the impact of the Ohnesorge number (Oh) on droplet morphology. The investigation has yielded results that not only validate a modified version of the …

Mission-Driven Inverse Design Of Blended Wing Body Aircraft With Machine Learning, Rohan S. Sharma, Serhat Hosder

Mechanical and Aerospace Engineering Faculty Research & Creative Works

The intent of this work was to investigate the feasibility of developing machine learning models for calculating values of airplane configuration design variables when provided time-series, mission-informed performance data. Shallow artificial neural networks were developed, trained, and tested using data pertaining to the blended wing body (BWB) class of aerospace vehicles. Configuration design parameters were varied using a Latin-hypercube sampling scheme. These data were used by a parametric-based BWB configuration generator to create unique BWBs. Performance for each configuration was obtained via a performance estimation tool. Training and testing of neural networks were conducted using a K-fold cross-validation scheme. A …

Experimental Investigation Of A Heat Pump Tumble Dryer With A Zeotropic Refrigerant Mixture, Melanie Cop, Riley Barta, Christiane Thomas, Ulrich Hesse

School of Mechanical Engineering Faculty Publications

Due to their high global warming potential (GWP), fluorinated refrigerants are being replaced in many heat pump and refrigeration systems. Especially in small systems such as heat pump tumble dryers (HPTD), the replacement of the globally used working fluid in this application, R134a, appears to be manageable. One established alternative is the use of hydrocarbon refrigerants. Within this research project, new zeotropic refrigerant blends of hydrocarbons are theoretically evaluated as retrofit substitutes for R134a in heat pump tumble dryers. The aim is to use the temperature glide inherent to zeotropic mixtures during phase change to increase the heat transfer efficiency …

Containerization Of Seafarers In The International Shipping Industry: Contemporary Seamanship, Maritime Social Infrastructures, And Mobility Politics Of Global Logistics, Liang Wu

Dissertations, Theses, and Capstone Projects

This dissertation discusses the mobility politics of container shipping and argues that technological development, political-economic order, and social infrastructure co-produce one another. Containerization, the use of standardized containers to carry cargo across modes of transportation that is said to have revolutionized and globalized international trade since the late 1950s, has served to expand and extend the power of international coalitions of states and corporations to control the movements of commodities (shipments) and labor (seafarers). The advent and development of containerization was driven by a sociotechnical imaginary and international social contract of seamless shipping and cargo flows. In practice, this liberal, …

Fibrous Finite Element Modeling Of The Optic Nerve Head Region, Mohammad R. Islam, Fengting Ji, Manik Bansal, Yi Hua, Ian A. Sigal

Mechanical Engineering Faculty Publications

The optic nerve head (ONH) region at the posterior pole of the eye is supported by a fibrous structure of collagen fiber bundles. Discerning how the fibrous structure determines the region biomechanics is crucial to understand normal physiology, and the roles of biomechanics on vision loss. The fiber bundles within the ONH structure exhibit complex three-dimensional (3D) organization and continuity across the various tissue components. Computational models of the ONH, however, usually represent collagen fibers in a homogenized fashion without accounting for their continuity across tissues, fibers interacting with each other and other fiber-specific effects in a fibrous structure. We …

Computational Modelling Of A Triaxial Vibrating Sample Magnetometer, Leo Rodriguez, Arjun Sapkota, Jonathan Alvarado, Jitendra S. Tate, Wilhelmus J. Geerts

Mechanical Engineering Faculty Publications

Magnetic Field Assisted Additive Manufacturing (MFAAM) enables 3D printing of magnetic materials of various shapes which exhibit a complex anisotropy energy surface containing contributions generated from different origins such as sample, particle, and agglomerate shape anisotropy, flow and field induced anisotropy, and particle crystal anisotropy. These novel magnet shapes require the need to measure the x, y, and z components of the magnetic dipole moment simultaneously to fully understand the magnetic reversal mechanism and unravel the complex magnetic anisotropy energy surface of 3D printed magnetic composites. This work aims to develop a triaxial vibrating sample magnetometer (VSM) by adding a …