Mechanical Engineering Commons^™

Wind Shear Induced Tornados With Full Thermodynamic Effects, Kakkattukuzhy M. Isaac

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Wind shear-induced Tornado behavior under full thermodynamic formulation using the ideal gas equation is investigated. The computational fluid dynamics model that includes the energy equation is used to obtain solutions of a natural-scale tornado under pressure and temperature boundary conditions that account for their variations vs. altitude in the atmosphere. The present results show significant differences from previous isothermal simulations and those using the Boussinesq model for buoyancy under small temperature differences. Results show that the downdraft observed in tornados originating from supercells, often accompanied by rain and hail can be captured using the present model that simulates the genesis, …

Promoting Synergies To Improve Manufacturing Efficiency In Industrial Material Processing: A Systematic Review Of Industry 4.0 And Ai, Md Sazol Ahmmed, Sriram Praneeth Isanaka, Frank Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

The manufacturing industry continues to suffer from inefficiency, excessively high prices, and uncertainty over product quality. This statement remains accurate despite the increasing use of automation and the significant influence of Industry 4.0 and AI on industrial operations. This review details an extensive analysis of a substantial body of literature on artificial intelligence (AI) and Industry 4.0 to improve the efficiency of material processing in manufacturing. This document includes a summary of key information (i.e., various input tools, contributions, and application domains) on the current production system, as well as an in-depth study of relevant achievements made thus far. The …

Gaze Tracking Embedded Collaborative Robots For Automated Metrology And Reverse Engineering, Sachithra H. Karunathilake, Md Shahriar Forhad, Zhaohui Geng

Manufacturing & Industrial Engineering Faculty Publications

Conventional geometric metrology, or three-dimensional (3D) scanning, and reverse engineering heavily rely on the experience of the operators. With an increasing need for automation, robot arms have been adopted for this task. However, due to the large variety of parts and designs, automated path planning could provide a scanning solution that may overlook the critical area, which could potentially deteriorate the scan results. This article explores the integration of collaborative robotics (cobots) with eye-tracking technology to improve the autonomous 3D scanning process. The primary objective of this study is to enhance the accuracy and efficiency of cobots in 3D scanning, …

Data-Driven Roughness Estimation Of Additively Manufactured Samples Using Build Angles, Jose Galarza, Jose Barron Jr., Farid Ahmed, Jianzhi Li

Manufacturing & Industrial Engineering Faculty Publications

Achieving control of Laser Powder Bed Fusion (L-PBF) over the quality of the print is the main motivation for finding an optimum set of parameters in the process. Surface roughness is one of the characteristics of the print that impacts the performance of the desired functionality. This research focus is to relate the build angle with the surface roughness on the L-PBF printed specimens and utilize machine learning methods for roughness estimation of geometric features with varying build angles. The EOS M290 L-PBF printer was used to print Inconel-718 coupons using standard process parameters while varying build angles from 20 …

Enhancing Resilience In Complex Energy Systems Through Real-Time Anomaly Detection: A Systematic Literature Review, Ali Aghazadeh Ardebili, Oussama Hasidi, Ahmed Bendaouia, Adem Khalil, Sabri Khalil, Dalila Luceri, El Hassan Abdelwahed, Sara Qassimi, Antonio Ficarella

Manufacturing & Industrial Engineering Faculty Publications

As real-time data sources expand, the need for detecting anomalies in streaming data becomes increasingly critical for cutting edge data-driven applications. Real-time anomaly detection faces various challenges, requiring automated systems that adapt continuously to evolving data patterns due to the impracticality of human intervention. This study focuses on energy systems (ES), critical infrastructures vulnerable to disruptions from natural disasters, cyber attacks, equipment failures, or human errors, leading to power outages, financial losses, and risks to other sectors. Early anomaly detection ensures energy supply continuity, minimizing disruption impacts, an enhancing system resilience against cyber threats. A systematic literature review (SLR) is …

Prediction Of Tool Wear And Surface Finish Using Anfis Modelling During Turning Of Carbon Fiber Reinforced Plastic (Cfrp) Composites, Anil K. Srivastava, Md. Mofakkirul Islam

Manufacturing & Industrial Engineering Faculty Publications

Carbon fiber-reinforced plastics (CFRP) are widely used in various industries due to their high strength to weight ratio, corrosion resistance, durability, and excellent thermo-mechanical properties. The machining of CFRP composites has always been a challenge for the manufacturers. In this study, CNC turning operation with coated carbide tool is used to machine a specific CFRP and the relationship between the cutting parameters (Speed, Feed, Depth of Cut) and response parameters (Vibration, Surface Finish, Cutting Force and Tool Wear) are investigated. An adaptive-network-based fuzzy inference system (ANFIS) model with two multi-input–single-output (MISO) system has been developed to predict the tool wear …

A Feedforward Kinematic Error Controller With An Angular Positioning Deviations Model For Backlash Compensation Of Industrial Robots, Mitchell R. Woodside, Tian Hao Cui, John Emelko, Soichi Ibaraki, Robert G. Landers, Douglas A. Bristow

Mechanical and Aerospace Engineering Faculty Research & Creative Works

The accuracy of industrial robots, typically on the order of several millimeters, has inhibited their adoption in advanced aerospace manufacturing applications, such as robotic machining. For this reason, extensive investigations have been conducted to develop solutions to improve their accuracy. These solutions can be categorized into offline and online compensation strategies, both of which have advantages and limitations. Offline compensation has been shown to improve the accuracy of industrial robots by two to three orders of magnitude; however, the sensitivity of these solutions to environmental changes and external disturbances can degrade their performance. In contrast, online compensation, which utilizes real-time …

Impact-Free Gaits For Planar Bipeds: Changing Walking Speed And Gait, Aakash Khandelwal, Nilay Kant, Ranjan Mukherjee

Mechanical and Aerospace Engineering Faculty Research & Creative Works

The problems of changing the walking speed and stride length of impact-free gaits for point-foot planar bipeds are addressed. The impact-free gaits are designed using an approach developed in prior work. It is shown that the impulse controlled Poincaré map (ICPM) approach can be modified to transition between orbits defining gaits with different walking speeds, and the continuous controller can be changed during the swing phase to transition between gaits that have distinct stride lengths. The effectiveness of the approaches is demonstrated using simulations carried out on a five-link biped.

Cryogenic Fuel Applications To Sustainable Commercial Aircraft, Jack R. Kisling, Lillian Panning

College of Engineering Summer Undergraduate Research Program

Finding a source of clean and renewable energy is one of the greatest challenges humanity will face in the 21st century. With populations expanding, developing countries increasing their use of resources, and the rapid and alarming effects of climate change, a shift to a sustainable future is an existential prospect.

The goal of our project is to take the first steps toward getting safety procedures and lab space established, so mechanical engineering senior projects can quickly begin to experiment with cryogenic fuels. They will explore the application of cryogenic fuels to commercial aviation.

Biomechanical Effects Of Worn-Out Shoe Outsoles And Insoles On The Human Foot, Yuka M. Iwashita, James A. Engebretson, Shreeshan Jena

College of Engineering Summer Undergraduate Research Program

The combination of outsole, midsole and insole layers of new shoes provide proper cushioning to the foot during the daily activities of life. Subsequently, the wear-based degeneration or damage to one or more of these sole layers can reduce the cushioning effect to the plantar surface of the foot. This reduction of cushioning effect can impact the distribution of stress concentration regions along the foot plantar surfaces and lead to foot pathologies. The present proposed research intends to study these effects of shoe-wear on the plantar surface of the human foot, using FEA (ABAQUS) and experimental methods. Commonly, the worn-out …

Computer Vision In A Robotic Arm, Jack Maxwell

College of Engineering Summer Undergraduate Research Program

We used a machine learning-based object detection algorithm to give a robotic arm the ability to "see" with its camera.

Surrogate Models For Stress-Strain Mapping Of Microscale Physics, Samuel Roach, Dr. Eric Ocegueda

College of Engineering Summer Undergraduate Research Program

•Learn the difference between different neural networks within machine learning (ML) •Develop a working understanding of the ML tool Pytorch and machine learning operator: Recurrent Neural Operator •Use MATLAB to create and process time dependent stress/strain matrices to display the hyper-parameters for different RNOs •Apply RNO to train the strain-stress mapping of tri-laminate and granular cases

Seismic Resilience Of Timber Homes, Melia R. Costa

College of Engineering Summer Undergraduate Research Program

The vast majority of residential buildings in California are wood-frame structures. A home is typically a very large investment for families, and damage to the home can be detrimental to a family’s economic success. Thus, reducing the economic impacts of an earthquake on residential timber housing is crucial. A full scale, two-story section of a residential timber house is in construction in the Parson’s Geotechnical and Earthquake Engineering Laboratory on the Cal Poly campus in San Luis Obispo, California. Once built it will be put through earthquake simulation tests on a shake table with various magnitudes of seismic activity. Next, …

Design Of Ballistics Armor Using Additive Manufacturing Of Kevlar Composites, Jedidiah D. Jimenez, Roha Y. Ali, Jack C. Bride

College of Engineering Summer Undergraduate Research Program

This project evaluates the effectiveness of various geometries created using advanced additive manufacturing (AM) of Kevlar fiber, chopped carbon fiber-reinforced filament for ballistic protection applications. This study expands on sandwich panel designs with woven Kevlar face sheets and investigates an optimal fiber reinforced filament core structure design. A unit cell workflow was developed in nTop to take advantage of its custom cell modeling and FEA capabilities. Unit cell types were simulated and tested from the hexagonal honeycomb, gyroid TPMS, and re-entrant auxetic cell families. Core structure thickness and cell size were additive manufacturing parameters that were varied to assess the …

Radiopaque Femnn-Mo Composite Drawn Filled Tubing Wires For Braided Absorbable Neurovascular Devices, Adam J. Griebel, Petra Maier, Henry D. Summers, Benjamin Clausius, Isabella Kanasty, Weilue He, Nicholas Peterson, Carolyn Czerniak, Alexander A. Oliver, David F. Kallmes, Ramanathan Kadirvel, Jeremy E. Schaffer, Roger J. Guillory

Michigan Tech Publications

Flow diverter devices are small stents used to divert blood flow away from aneurysms in the brain, stagnating flow and inducing intra-aneurysmal thrombosis which in time will prevent aneurysm rupture. Current devices are formed from thin (∼25 μm) wires which will remain in place long after the aneurysm has been mitigated. As their continued presence could lead to secondary complications, an absorbable flow diverter which dissolves into the body after aneurysm occlusion is desirable. The absorbable metals investigated to date struggle to achieve the necessary combination of strength, elasticity, corrosion rate, fragmentation resistance, radiopacity, and biocompatibility. This work proposes and …

Assessing The Impact Of Femur Morphological Variations On Pediatric Hip Joint Biomechanics Using Statistical Shape Modeling, Tamara Chambers

Doctoral Dissertations and Master's Theses

This dissertation aimed to (1) quantify morphological variations in the pediatric hip joint and (2) evaluate the sensitivity of an infant musculoskeletal model (MSM) to these variations, considering hip joint center estimation errors. A shape statistical model (SSM) of decedent infant femurs from the Ortolani collection was created using ShapeWorks, capturing key morphological features, such as variations in the femoral neck-shaft and anteversion angles. Seven synthetic femurs were generated from the SSM to create SSM-informed MSMs, which were systematically evaluated through kinematics and kinetics analyses in OpenSim. Incorporating the SSM led to slight changes in the pediatric MSMs’ kinematics but …

Integrating Digital Twin Technology For Real Time Blockage Detection In Water Cooled Electronics, Richard Scott Hainey Jr.

Theses and Dissertations

This paper presents a culmination of research into integrating Digital Twin (DT) technology in water-cooled electronic systems to improve system reliability by detecting faults in the cooling system that maintains the proper operation of heat-producing electronic components and systems. A DT is a virtual representation of a physical twin (PT). This PT can represent real-world systems, individual components, or processes. Using the DT, operators can gain insight into the behavior and characteristics of the PT, thereby facilitating informed decisions to improve its health and optimize processes. The DT system is designed to detect obstructions forming in the waste heat-producing components …

Investigation And Comparative Analysis Of Onset Of Nucleate Boiling (Onb) In A Narrow Rectangular Channel In Microgravity And Earth Gravity Environments, Fahim Foysal

Theses and Dissertations

Understanding the onset of nucleate boiling (ONB) in different gravitational environments is crucial for a wide variety of industrial and space applications of flow boiling systems for thermal management. This thesis provides a comparative analysis of ONB in both microgravity (µg) and Earth gravity (1g) environments, with the aim of identifying the key differences. NASA’s experimental facility called Flow Boiling and Condensation Experiment (FBCE) equipped with Flow Boiling Module (FBM) was used for both the experiment onboard the International Space Station (ISS) and on Earth. The experiment was conducted in a rectangular channel of 5mm (depth) ×2.5 mm (width) ×114.6 …

The Hydraulically Smooth Limit Of Flow Over Surfaces With Spanwise Heterogeneity, Haosen Xu, George Ilhwan Park, Xiang Yang, Xiaowei Zhu

Mechanical and Materials Engineering Faculty Publications and Presentations

Wall slip is conventionally obtained through riblets or grooves. As riblets are macroscopic objects, it is usually not practical to discuss slip patterns at the hydraulically smooth limit. Per Nikuradse, the smooth limit is when the characteristic length of the surface pattern is comparable to the viscous length scale. Recent studies show the possibility of slip at the microscopic scale, making slip patterns at the hydraulically smooth limit relevant. In this study, we leverage a high-fidelity pseudo-spectral code and study flow over surfaces featuring alternating strips of slip and no-slip wall conditions. The wavelength of the surface pattern, denoted as …

Mannosylated Pamam G2 Dendrimers Mediated Rate Programmed Delivery Of Efavirenz Target Hiv Viral Latency At Reservoirs, Rohini Kharwad, Mohsin Kazi, Nilesh Mahajan, Payal Badole, Sachin More, Asaad Kayali, Md Noushad Javed, Mohammed Kaleem

Mechanical Engineering Faculty Publications

In this current research, we conceptualized a novel nanotechnology-enabled synthesis approach of targeting HIV-harboring tissues via second-generation (G2) polyamidoamine (PAMAM) mannosylated (MPG2) dendrimers for programmed delivery of anti-HIV drugs efavirenz (EFV) and ritonavir (RTV). Briefly, here mannose served purpose of ligand in this EFV and RTV-loaded PAMAM G2 dendrimers, synthesized by divergent techniques, denoted as MPG2ER. The developed nanocarriers were characterized by different analytical tools FTIR, NMR, zeta potential, particle size, and surface morphology. The results of confocal microscopy showed substantial alterations in the morphology of H9 cells, favored by relatively higher drug uptake through the MPG2ER. Interestingly, the drug …

Investigating Electrochemical Performance And Interfacial Stability Of Solid-State Lithium Metal Batteries: A Study Of Hybrid Polymer-Ceramic Electrolyte Systems, Ziba Rahmati

Theses and Dissertations

Solid-state batteries (SSBs) are emerging as a promising energy storage technology, surpassing traditional liquid electrolyte (LE) counterparts in performance and safety. A critical component in SSBs is the solid-state electrolyte (SSE), which plays a pivotal role in safety, efficiency and stability. SSEs, including sulfides, halides, oxides, and polymers, present distinct advantages and challenges compared to LEs. Among these, oxide-based SSEs are particularly attractive for their balance in ionic conductivity and chemical stability.

This study addresses key challenges related to interfacial stability and electrochemical performance in SSBs by focusing on hybrid polymer-ceramic electrolyte systems. A major challenge to such a SSB …

Experimental Comparison Of Open Chamber Spark Plug And Passive Prechamber Spark Igniters On The Combustion Of Fumigated Natural Gas For Heavy Duty Engine Applications, John Richard Valla

Master's Theses (2009 -)

Methane the primary component of natural gas, has 80 times the global warming potential of CO2. As a result methane emissions regulations have rapidly increased in recent years. This posses a challenge for heavy duty spark ignited (SI) natural gas engine OEMs, in efforts to reduce methane and other criteria pollutant emissions such as NOx. Heavy duty natural gas engine OEMs are pushing engine efficiency and reducing emissions by running higher compression ratios and leaner air fuel ratios. This reduces fuel consumption and combustion temperature which decreases NOx emissions, but tends to increase methane emissions. Unfortunately, lean high compression ratio …

Development Of Robust Steel Alloys For Laser-Directed Energy Deposition Via Analysis Of Mechanical Property Sensitivities †, Jonathan Kelley, Joseph W. Newkirk, Laura N. Bartlett, Sriram Praneeth Isanaka, Todd Sparks, Saeid Alipour, Frank Liou

Materials Science and Engineering Faculty Research & Creative Works

To ensure consistent performance of additively manufactured metal parts, it is advantageous to identify alloys that are robust to process variations. This paper investigates the effect of steel alloy composition on mechanical property robustness in laser-directed energy deposition (L-DED). In situ blending of ultra-high-strength low-alloy steel (UHSLA) and pure iron powders produced 10 compositions containing 10–100 wt.% UHSLA. Samples were deposited using a novel configuration that enabled rapid collection of hardness data. The Vickers hardness sensitivity of each alloy was evaluated with respect to laser power and interlayer delay time. Yield strength (YS) and ultimate tensile strength (UTS) sensitivities of …

Thermal Management For Optimal Performance Of Unitized Regenerative Fuel Cells, Mythy T. Tran

Mechanical & Aerospace Engineering Theses & Dissertations

As the race to net zero energy intensifies around the world, hydrogen production and fuel cell technologies are attracting more attention, and the technologies are growing rapidly. Together, hydrogen production and fuel cell technologies hold potential for a reliable, green, and sustainable energy system. Hydrogen is an excellent energy carrier and can be produced from various sources, especially green and renewable sources. Fuel cells generate electricity and water from hydrogen and oxygen. In reverse mode, fuel cells operate as electrolyzers to produce hydrogen and oxygen from electricity and water. However, the major drawback that keeps hydrogen and fuel cells from …

Intrinsic Manipulation Of Microstructure And Strength Of Ice-Templated Lithium Titanate, Rohan Parai

Mechanical & Aerospace Engineering Theses & Dissertations

This dissertation focuses on developing a fabrication landscape first time ever for directionally porous lithium titanate (LTO) materials using ice-templating technique. Ice-templating, a promising fabrication technique for porous ceramics, enables the formation of sintered structures with anisotropic pores that are aligned to improve mechanical stability of materials.

The work presented in this dissertation addresses advancements in tuning the porosity, strength, and microstructural characteristics of ice-templated LTO materials through adjustments of intrinsic variables, including sucrose as a water-soluble additive, variations in freezing front velocity, solute concentration, and solid loading. First, this study demonstrated that adding sucrose in LTO suspensions increased the …

Comprehensive Study Of Energy Capturing, Conversion, And Transportation Behaviors In A Piezoelectric Vibration Energy Harvesting System, Bingqi Zhao

Mechanical & Aerospace Engineering Theses & Dissertations

Piezoelectric vibration energy harvester (PEH) is one of the hottest research areas to address renewable energy issues with over 10,000 journal articles published in the last two decades. However, several critical issues, such as the proof mass effects, electrical impedance, mechanical resonance, and energy charging processing, remain open. This dissertation presents a comprehensive study addressing the above issues.

To obtain reliable results, a professional quality flextensional PEH (FPEH) and multiple comprehensive experimental methods were developed, and ANSYS FEM modelling was used. Study of the proof mass effect indicated that the generated voltage linearly increased with the weight ratio of the …

Interpretation Of Surface Roughness Of Stainless Steel 316l In Laser Powder Bed Fusion Additive Manufacturing, Tianyu Zhang

Theses and Dissertations

Laser Powder Bed Fusion (L-PBF), a widely used metal additive manufacturing (AM) method, is emerging as a key technology in the modern manufacturing industry. Its applications span across aerospace, transportation, energy, and biomedical industries, aiming to maximize product functionality, quality, and manufacturing efficiency.

Surface roughness, an important measure of product quality, impacts geometrical tolerances and plays a critical role in mechanical and functional properties. Although post-process techniques such as machining, shot peening, and chemical processing can be used to refine surfaces, internal surfaces in complex geometries remain difficult to treat, limiting part performance due to undesired surface features. The …

Leveraging The Usage Of Blockchain Towards Trust-Dominated Manufacturing Systems, Philip Joseph Samaha

Theses and Dissertations

Smart Manufacturing has elevated manufacturing processes, transitioning from automated systems to autonomous ones. This evolution has heightened the significance of data within manufacturing facilities. The role of data has evolved from solely monitoring processes to both monitoring and extracting insights from these processes, facilitating precise control. In this context, the data infrastructure plays a critical role, encompassing both internal data circulating within the facility—such as information exchanged between controllers and actuators—and external data transmitted to and from outside entities. When the factory's cyber infrastructure is connected to the internet, security concerns escalate significantly, amplifying associated risks. Therefore, the integration of …

Mechanics Based Characterization Of Elastic Metamaterials, Mamdudur Rahman

Theses and Dissertations

In bandgap engineering there is a shortage of systematic design approach which enables one to select design variables to achieve bandgap in desired frequency range. Tools that can address this can open new areas of interest, especially since phononic crystals with low frequency bandgaps have multitude of applications in attenuation of structural vibration. Furthermore, mechanics-based characterization of phononic crystals had not seen much progress in the recent years while a lot of applied research had been conducted on phononic materials with material phase periodicity and other factors taken into consideration. This work aims to propose a systematic characterization approach of …

In Situ Assembly Enabling Adhesive-Free Bonding Of Large Area Electronic Sensors To Concrete For Structural Health Monitoring, Emmanuel Ogunniyi, Han Liu, Austin Downey, Simon Laflamme, Caroline Bennett, William Collins, Hongki Jo, Paul Ziehl

Faculty Publications

Cracks developed in concrete infrastructure are one of the primary mechanisms that degrade their structural integrity, which may result in structural failures. Previous research on soft elastomeric capacitors (SEC) has shown their viability for structural health monitoring of structural materials, including concrete, steel, and fiberglass composites. The SEC, or its derivative version with a corrugated geometry termed corrugated SEC or cSEC, is a parallel plate capacitor. Prior work demonstrated that it was possible to directly paint the electrode interfacing with the structural material onto the structure and adhere the rest of the pre-fabricated sensor onto the wet interface, thereby eliminating …