Mechanical Engineering Commons^™

Callaway Measurement Device, Andre S. Fisher, Roman Hays, Blake Sousa, Grant Gabrielson

Mechanical Engineering

The purpose of this document is to illustrate the Callaway Measurement Device senior project from start to finish. The challenge given to the team was to update and improve a gauge used by Callaway employees to measure the loft, lie, and face angle of their full spectrum of golf clubs. Once the team understood how the pre-existing gauge operates, the team conducted background research into other technologies that could improve the gauge. The team decided to digitalize the device amongst other tweaks to reduce error. Because the CAD files were not available for the pre-existing device, the team began reverse …

Gasifier Wall Wash Manifold, Ashley Sieu Che, Gintaras Julius Baipsys, Peyton Joseph Archibald, Michael Thomas Kieran

Mechanical Engineering

The objective of our Gasifier Wall Wash Manifold Project is to design three different manifolds that will uniformly distribute water on the inner diameter of a pressure vessel. Also, the distributed water should completely cover the circumference of the inner walls. From extensive research of current solutions as well as the conduction of technical analyses, we were able to produce three designs that would be able to meet our engineering specifications. Time constraints led to the fabrication of one manifold design along with a test rig. With a fully functional test rig, we saw positive results from our design verification …

Locking Solar Tracking Bushing, Benjamin James Reed, Andrew Donald Maas, Angel Navarro-Iniguez, John Vincent Bruner

Mechanical Engineering

The contents of this final design review (FDR) outline the progress made by a team of four mechanical engineering students at California Polytechnic State University, San Luis Obispo to solve the problem of torsional galloping in solar tracker panels since the preliminary design review. The project proposed by the sponsor, Christian Friedrich, on behalf of ARaymond is a design for a friction based braking system integrated into a redesigned bushing.

The CDR contains details about the system design, the design justification, the manufacturing plan, and design verification plan. In the system design section, the four manufacturing subsystems (bushing mount, actuation, …

Novel Hitch Cargo Cart, Cesilio Sanchez Ramirez, Lance Haidet, Richard Lontoc, Tyler Selinka

Mechanical Engineering

This document presents the engineering design process used to develop, manufacture, and test a new and improved iteration of a hitch cart prototype. This process was performed by a team of four mechanical engineering seniors as part of California Polytechnic State University, San Luis Obispo’s senior design pathway. The goal of this project was to develop a sturdy and reliable iteration of our sponsor’s hitch cart prototype, that integrated the functionality of a vehicle hitch cargo platform and that of a height adjustable cargo cart into a single streamlined and easy to use product. This design could be used by …

Tree Climbing Limb Saw, Andrew E. Bray, Parker Tenney, Drew M. Robles, Aimee T. Chiem

Mechanical Engineering

This document is the comprehensive report for the Tree Climbing Limb Saw Senior Project. The purpose of the Tree Climbing Limb Saw project, completed by mechanical engineers Andrew Bray, Aimee Chiem, Drew Robles, and Parker Tenney, is to remove low-hanging branches (<15 >ft) to prevent forest fires from travelling up into the canopy, where wind can carry embers for miles. An RC car was heavily modified to create a solution for this problem. A chainsaw was also mounted to deal with the cutting part of the problem. Creating a project which aims to solve this problem is a great step …

The Deflection And Heat Transfer Analysis Of Injection Mold Cavity With Sla Cooling Channel Insert, Olumide Temidayo Aladesiun

Theses and Dissertations

Fast cooling in injection molding is the critical in the process economy. Among many different cooling channel designs available, conformal cooling offers the best and the most efficient cooling. However, limited awareness, accessibility, complexity, cost, knowledge, and experience limit the use of conformal cooling channels to be used into the mold in a molding process.

Typically, SLM(Selective Laser Melting) method is used to create cavity inserts with conformal cooling channels, however, due to the difficulties listed above, applications of conformal cooling channels are very limited. For an inexpensive alternative SLA (Stereolithography Apparatus) can print cavity inserts with conformal cooling channels. …

Fabrication And Characterization Of Force Spun Polymeric Nanofiber For Drug Delivery And Tissue Engineering Applications, Salahuddin Ahmed

Theses and Dissertations

This study focuses on the development and characterization of polymeric nanofiber for drug delivery and tissue engineering applications. In this study, poly(lactic-co-glycolic) acid (PLGA), Poly-vinyl alcohol (PVA), and Pullulan(PL) were used as the base polymers to develop the nanofiber. Bioactive components Oleanolic acid(OA), Oxymatrine(OM), and Salvianolic Acid(SA) were incorporated in PLGA, PVA, and PL, respectively, via solution mixing. The nano fiber systems were developed using the Forcespinning® method. Morphological, thermo-physical, and biological properties of the fiber mats were analyzed. The composite fiber system containing OA showed a very high drug loading efficiency. The composite fiber system containing high concentration of …

Novelty Ice Cream Assembly Prototype, Mason Sylvester, Logan Williamson, Alvaro Martinez, Adin Gilman-Cohen

Mechanical Engineering

Cool Beans USA is a novelty ice cream startup company founded by Keith Zachow. In the winter of 2022, our team began working with Mr. Zachow to develop a machine to automate parts of the production process for his product. This product consists of two hemispherical ice-cream cone shell halves filled with soft serve ice cream and pressed together. The assembled pods are around the size and shape of a small walnut and are intended to be sold in stores as a frozen finger food. At the time of project inception, this product was in its early stages and was …

Rotating Backing Brush, Caleb Savard, David Dalal, Max Allred, Mathis Weyrich

Mechanical Engineering

In the final steps of GAF’s shingle production process, small asphalt particles called fines are applied. Some fines adhere well to the shingle sheet, while others temporarily stick only to fall off the sheet further down the manufacturing line. As a result, the shingle plant floor is covered in fines that have fallen due to vibrations and gravity. The technicians and engineers at GAF want a cleaner working environment and to potentially reuse the loose fines. We are a senior project team that solved this problem by designing a system to remove and collect loose fines. In this document, the …

Baby Soothing Device, Grace Kalene Mekrut, Matteo Gozzini, Miles Angel Ibarra, Christian Joel Roberts

Mechanical Engineering

This document is the official final design review for the Baby Soothing Device. This product is intended to help families sleep throughout the night by allowing a baby to be soothed back to sleep without constant and direct parental interaction. It is maintained by Mechanical Engineering students at California Polytechnic State University, San Luis Obispo for Dustin Yoder, the project sponsor. The purpose of this document is to present the design process from ideation to finished design in great enough detail that its manufacturing procedure may be replicated if desired. This document further explains all the research, testing, and benchmarks …

Direct Ink Writing Of Flexible Piezoelectric Sensors, Amanda M. White

Boise State University Theses and Dissertations

Piezoelectric poly(vinylidene fluoride-co-trifluoroethylene), or PVDF-trFE, builds up significant electrical charges on its surface when stressed. By correlating the mechanical force with the resulting electrical charges or voltages, researchers have developed flexible, broadband, and biocompatible force sensors. PVDF-trFE force sensors are traditionally fabricated via spin coating or solvent casting, which result in large waste production and experience difficulties in forming complex geometries. To tackle these challenges, I leveraged a commercial direct ink writing system (nScrypt microdispenser) to additively manufacture PVDF-trFE force sensors. I first synthesized an unprecedented piezoelectric ink that is compatible with a commercial ink writing system at Boise State …

A Numerical Simulation Of The Powder Bed Additive Manufacturing Process With Molecular Dynamics Simulation, Yeasir Mohammad Akib

Theses and Dissertations

Many manufacturing industries utilize powder bed fusion (PBF) since it can produce microscale precision 3D parts. During PBF, powder particles are selectively fused layer by layer using thermal energy. The build quality in the PBF process relies heavily on powder bed properties and thermal energy deposition. Powder flowability, spreadability, and packing fraction are some of the insightful factors that determine the quality of the powder bed. In this study, a two-dimensional powder bed is developed using the LAMMPS package. A cloud-based pouring of powders with varying volumes and initialization is adopted for the work. A blade-type and circular recoater is …

Ultrafast Laser Direct Writing Of Conductive Patterns On Modified Polyimide Film For Flexible Electronic Applications, Ishrat Jahan Biswas

Theses and Dissertations

Conductive patterns can be printed on a flexible polymer substrate using the direct laser writing (DLW) method. In order to write conductive circuits in such polymer using a laser, polyimide (PI) is a desirable material choice due to its electrical, chemical, and mechanical properties. Electrically non-conductive PI has shown great potential for flexible printed electronics as LDW enables selective carbonization in the bulk of such material leading to the formation of conductive lines. The technique is shown to be a rapid and minimal cost method for printing electrodes to nanoscale devices. However, investigations in this field show several limitations to …

A Study Of The Surface Properties Of Additive Manufactured Inconel 718 After Laser Surface Treatment And Cnc Grinding, Sampson K. Canacoo

Theses and Dissertations

This study investigated the surface properties of additive manufactured Inconel 718 produced through selective laser melting, and the effects of laser ablation and CNC grinding on the surface finish. The objectives were to investigate the effects of the various parameters of laser ablation and CNC grinding on the Inconel 718 surface. The parameters used for the laser experiments were pulse energy (4, 20, and 30 µJ), scanning speed (5, 10, and 15 mm/s), and hatch distance (10, 30, and 50 µm). For the grinding experiments, the wheel speed was kept constant at 20.3 m/sec, however, two different workpiece speed (8.6 …

Investigation Of Process Parameters To Fabricate Refractory Medium-Entropy Alloy By Selective Laser Melting Process, Abdullah Al Masum Jabir

Theses and Dissertations

This thesis proposal investigates the synthesis of TiWMo refractory medium entropy alloy (RMEA) by selective laser melting process from elemental powder. Steel, titanium and tungsten substrates were used to study the impact on the formation of TiWMo RMEA. Different process parameters were applied to investigate the effects on melting, diffusion and formation of RMEA. The microstructure of TiWMo and elemental distribution were observed by scanning electron microscope (SEM) and energy dispersive X-ray spectroscopy (EDS). SEM analysis revealed that with higher energy density the pores and microcracks were improved. EDS data validated the composition is homogenized and stable after few layers …

Femtosecond Pulse Filamentation In Dielectric Media Toward Photonics Sensor Fabrication, Anitha Narayanan

Theses and Dissertations

Through pulse filamentation, femtosecond laser pulses have been utilized to modify the refractive indices of dielectric materials such as glass, A-plane sapphire crystal, and Cplane sapphire crystal. The 10x Infinity Corrected Lens was used, and the focusing condition was tuned as being the same and fixed to both glass and sapphire crystals. First, 8uJ of laser energy was optimized to produce controlled pulse filamentation voids in the glass. The laser intensity was then optimized to 2-3.5 uJ, 1.5 uJ, & 2.5 uJ, respectively, for the controlled pulse filamentation in A and C plane sapphire crystals. Due to the different crystal …

Development Of An Electro-Centrifugal Spinning Setup For Nanofiber Production Research, David A. Treviño

Theses and Dissertations

Nanofiber production methods have been developed and improved over the course of decades. Each process allows for the creation of fibers with distinct properties that provide benefits to growing number of applications. On the same note, every process has shortcomings that keep them from being universally valid for all applications. This research considers electrospinning and centrifugal spinning systems and attempts to create a process which maintains high fiber qualities like small and consistent fiber diameters, and improved fiber alignment while providing a high fiber yield. The electro-centrifugal (EC) spinning machine that resulted was designed utilizing computer aided design (CAD) software …

Feasibility Analysis Of Embedding Optical Fiber Sensor Into Additively Manufactured Part, Mahmudul Hasan Porag

Theses and Dissertations

The research tried to examine the viability of the embedment of optical fiber sensors in Additively built components, packaging the sensors within the components, and characterizing the sensors for sensing a specified measurement. Optical fiber sensors are popular due to their small size, resilience against electromagnetic radiation, and reliability in potentially dangerous conditions. Embedding fibers inside a product allows for the monitoring of critical areas, allowing for preemptive action in the case of a breakdown. Coupons of Inconel 718 were made using laser powder-bed fusion (LPBF), with the fabrication settings tuned to determine whether such a development was possible. After …

Mechanics Modeling Of Non-Rigid Origami: From Qualitative To Quantitative Accuracy, Jiayue Tao

All Dissertations

Origami, the ancient art of paper folding, has recently evolved into a design and fabrication framework for various engineering systems at vastly different scales: from large-scale deployable airframes to mesoscale biomedical devices to small-scale DNA machines. The increasingly diverse applications of origami require a better understanding of the fundamental mechanics and dynamics induced by folding. Therefore, formulating a high-fidelity simulation model for origami is crucial, especially when large amplitude deformation/rotation exists during folding.

The currently available origami simulation models can be categorized into three branches: rigid-facet models, bar-hinge models, and finite element models. The first branch of models assumes that …

Infusing Kirigami Principles Into Design Of Mechanical Properties, Hesameddin Khosravi

All Dissertations

The emergence of mechanical metamaterials — which derive their properties primarily from the underlying architecture rather than the constituent material — has unleashed a new era of material design and functionalities. To fully materialize the promising potentials of metamaterials, it is crucial to develop versatile, scalable, and easy-to-fabricate methods that can both generate and tailor the underlying periodic architecture. To this end, we propose the use of kirigami — a popular recreational art of cutting and manipulating paper — as a platform to create periodicity and super-stretchability. Kirigami has become a design and fabrication framework for constructing metamaterials, robotic tools, …

Direct Ink Write And Thermomechanical Characterization Of Thermoset Composites, Sergio Dante Favela

Open Access Theses & Dissertations

This research will be divided into two sections. The first section discusses direct ink writing and thermomechanical characterization for thermoset composites. The thermoset ink is prepared with fillers aiding the printing process by modifying the rheology of the ink and geometry retention by allowing for the part to have an initial UV cure step. Three specimen formulations with different weight percentages were printed by material extrusion in the shape of tensile specimens following ASTM standard D638 to characterize the mechanical properties at room temperature, 100â?? and 200â??. Furthermore, the ink resin was characterized through DSC, TGA, and rheology testing. The …

Synthetic Data Generation For Intelligent Inspection Of Structural Environments, Noshin Habib

Open Access Theses & Dissertations

Automated detection of cracks and corrosion in pavements and industrial settings is essential to a cost-effective approach to maintenance. Deep learning has paved the path for vast levels of improvement in the area. Such models require a plethora of data with accurate ground truth and enough variation for the model to generalize to the data, which is notwidely available. There has been recent progress in computer graphics being used for the creation of synthetic data to address the issue of deficient data availability, but it is limited to specific objects, such as cars and human beings. Textures and deformities within …

High-Temperature Valve Design For A Solid Oxide Fuel Cell/Gas Turbine Hybrid System Utilizing Smart Materials, Alba Jazmin Leyva

Open Access Theses & Dissertations

The topic of this project includes extensive research on the Solid Oxide Fuel Cell Gas Turbine (SOFC/GT) hybrid system located at the National Energy Technology Laboratory. The goal is to reduce pollution and generate energy by using natural gas and a combination of fuel cells, heat exchangers, bypass valves, turbines, and combustors as components working together to produce clean energy. The SOFC/GT system works by having the fuel cell pressurized by the gas turbine. The turbine then produces exhaust gas for the fuel cell, because the turbine recovers the majority of the heat and the pressurization contributes to the enhancement …

Fabrication, Microstructure And Mechanical Characterization Of Crvnbtaw High Entropy Alloy Coatings Using Magnetron Sputtering, Jorge Quezada

Open Access Theses & Dissertations

In this project a CrVNbTaW high entropy alloy was evaluated. The samples were made using radio frequency magnetron sputtering and were made under similar conditions. The deposition parameters were explored to find the ideal deposition process. The process included a pressure from 0.1-2mTorr, 600C, 1 hour duration, at 100W power to guns, and constant argon flow. The samples were fabricated under similar parameters using silicon steel and sapphire substrates. The samples were analyzed and characterized using X-ray diffraction, scanning electron microscopy, atomic force microscopy, nanoindentation and corrosion testing. Based on these results we were able to get a better understanding …

Fabrication And Characterization Of Iron-Based Catalysts For The Dehydrogenation Of Fossil Fuels, Victoria Isabel Reyes

Open Access Theses & Dissertations

For a prosperous and sustainable future, hydrogen is an encouraging solution due to its simple transition for industrial decarbonization and synergy for economic development. Paradoxically, current hydrogen production pathways release substantial amount of greenhouse gases into the atmosphere contributing to climate change. To keep up with increasing demand, hydrogen could be produced through microwave-assisted thermocatalytic dehydrogenation of fossil fuels without emitting carbon dioxide. This requires specified catalysts to meet the requirements of hydrogen yield and selectivity. The objective of the present research is to fabricate, characterize, and compare iron-based alumina (FeAl_x O_y) catalysts produced via solution combustion synthesis and iron-based …

Analysis Of Propeller Designs Focusing On Lowering Sound Pressure Level Through Reduced Tip Loading, Luca A. Zeitvogel

Theses and Dissertations

This research focused on potential design optimizations for small propellers. Designs sought to reduce noise generated without sacrificing efficiency by “unloading” the propeller tip by reducing angle of attack near the tip. To see if nearfield performance improvements translated to a reduction in farfield sound pressure level, farfield experimental acoustic testing was performed on propellers that had been measured experimentally in the nearfield. The farfield results provided limited insight due to an equipment malfunction during testing. However, a large data set was obtained, which provides opportunities for future analyses. A computational simulation sought to recreate some of the nearfield experiments …

Modeling, Control And Estimation Of Reconfigurable Cable Driven Parallel Robots, Adhiti Raman Thothathri

All Dissertations

The motivation for this thesis was to develop a cable-driven parallel robot (CDPR) as part of a two-part robotic device for concrete 3D printing. This research addresses specific research questions in this domain, chiefly, to present advantages offered by the addition of kinematic redundancies to CDPRs. Due to the natural actuation redundancy present in a fully constrained CDPR, the addition of internal mobility offers complex challenges in modeling and control that are not often encountered in literature.

This work presents a systematic analysis of modeling such kinematic redundancies through the application of reciprocal screw theory (RST) and Lie algebra while …

Multiple Heat Exchanger Cooling System For Automotive Applications – Design, Mathematical Modeling, And Experimental Observations, Zaker Syed

All Dissertations

The design of the automotive cooling systems has slowly evolved from engine-driven mechanical to computer-controlled electro-mechanical components. With the addition of computer-controlled variable speed actuators, cooling system architectures have been updated to maximize performance and efficiency. By switching from one large radiator to multiple smaller radiators with individual flow control valves, the heat rejection requirements may be precisely adjusted. The combination of computer regulated thermal management system should reduce power consumption while satisfying temperature control objectives. This research focuses on developing and analyzing a multi-radiator system architecture for implementation in ground transportation applications. The premise is to use a single …

Development And Characterization Of Forcespinning® Mesquite Gum Nanofibers, Cristobal Rodriguez, Victoria Padilla, Karen Lozano, Alexa Villarreal, Luis A. Materon, Robert Gilkerson

Mechanical Engineering Faculty Publications

In this study, nanofibers incorporating Prosopis glandulosa mesquite gum (MG) exudate combined with biodegradable polymers, pullulan (PL) and chitosan (CH), were produced via the Forcespinning® technique. The nonwoven composite membranes were characterized via scanning electron microscopy followed by thermogravimetric and Fourier-transform infrared spectroscopy analysis. MG nanofiber composites comprised long, continuous fibers with an average fiber diameter of 523 ± 180 nm and 760 ± 225 nm for 18.1 and 28 wt% of MG, respectively. These composite membranes were water-stable after crosslinking via heat treatment with a ∼3 % water absorption capacity, and demonstrated a thermal capability with an increasing …

Assembly Of Ceramic Particles In Aqueous Suspensions Induced By High-Frequency Ac Electric Field, James E. John Iv

Mechanical & Aerospace Engineering Theses & Dissertations

Ceramic materials processed using colloidal methods have been the focus of a great deal of research aimed at tailoring the final structure and microstructure of the finished ceramic sample. To this end, various external field effects have been investigated to modify the suspension microstructure without manipulating the ceramic particles directly. In a previous work in the field of ice templating it has been shown that AC electric fields are able to produce microstructural changes in ice templated ceramics that have significantly improved the final mechanical properties. However, the mechanisms for this process are still not well understood in ceramics.

To …