Mechanical Engineering Commons^™

A Framework Of Dynamic Data Driven Digital Twin For Complex Engineering Products: The Example Of Aircraft Engine Health Management, Zhenhua Wu, Jianzhi Li

Manufacturing & Industrial Engineering Faculty Publications

Digital twin is a vital enabling technology for smart manufacturing in the era of Industry 4.0. Digital twin effectively replicates its physical asset enabling easy visualization, smart decision-making and cognitive capability in the system. In this paper, a framework of dynamic data driven digital twin for complex engineering products was proposed. To illustrate the proposed framework, an example of health management on aircraft engines was studied. This framework models the digital twin by extracting information from the various sensors and Industry Internet of Things (IIoT) monitoring the remaining useful life (RUL) of an engine in both cyber and physical domains. …

Investigations Of The Negative Temperature Coefficient Region Of Sustainable Aviation Fuels For Mitigation Of Global Warming, Richard C. Smith Iii

Honors College Theses

An investigation was led to determine the correlations between the durations of Ignition Delay (ID), Combustion Delay (CD), Derived Cetane Number (DCN), Negative Temperature Coefficient (NTC), Low-Temperature Heat Release (LTHR) regions, ringing intensity, and precent mass burn, and the effect of blending the Fischer-Tropsch (F-T) synthetic aerospace fuel (SAF), iso-paraffinic kerosene (IPK), with petroleum derived Jet-A aerospace fuel on these regions. Neat blends of Jet-A and IPK and three by mass blends of the fuels will be researched. These blends include mass percentages of 75%Jet-A and 25%IPK (75Jet-A25IPK), 50%Jet-A 50%IPK (50Jet-A50IPK), and 25%Jet-A 75%IPK (25Jet-A75IPK). The study will utilize a …

Fatigue Damage Quantification And Life Estimation With Provision For Microstructure, Arash Pourbagheri Jirandehi

LSU Doctoral Dissertations

This dissertation provides methodologies for the quantification of different forms of fatigue damage by considering the role of microstructure. The laws of thermodynamics in conjunction with Finite Element Method (FEM) are utilized to devise thermodynamically-base frameworks for the estimation of cyclic damage in polycrystalline metals. Accordingly, a microstructure-sensitive platform for fatigue life estimation is introduced. The proposed framework is assessed for 3D printed metallic alloys at room and elevated temperatures. Further, it is used to analyze the fatigue performance difference between additively manufactured Inconel 718 in three print orientations. This research is of fundamental vital interest because it ensures that …

An Efficient Track-Scale Model For Laser Powder Bed Fusion Additive Manufacturing: Part 2-Mechanical Model, Reza Tangestani, Trevor Sabiston, Apratim Chakraborty, Lang Yuan, Nicholas Krutz, Étienne Martin

Faculty Publications

This is the second of two manuscripts that presents a computationally efficient full-field deterministic model for laser powder bed fusion (LPBF). The Hybrid Line (HL) thermal model developed in part I is extended to predict the in-process residual stresses due to laser processing of a nickel-based superalloy, RENÉ 65. The computational efficiency and accuracy of the HL thermo-mechanical model is first compared to the exponential decaying heat input model on a single-track simulation. LPBF thin-wall builds with three different laser powers and four printing patterns are evaluated in this study and compared with part-scale simulations. The simulations show good agreements …

Experimental Heat Transfer Investigations Of A Double Pipe U-Tube Heat Exchanger Equipped With Twisted Tape And Cut Twisted Tape Internals, Raj Kumar Nayak Maloth, Glen Cletus Dsouza, Swarna Mayee Patra

Mechanical and Materials Engineering Publications

For several decades, the use of heat exchangers for both heating and cooling applications has been established in industries ranging from process to space heating. Out of the various types of heat exchangers, U-tube heat exchangers are preferred owing to their abilities to handle larger flowrates and their simplicity in construction. U-tube exchangers are often equipped with innards of various forms which facilitate higher heat transfer rates and thermal efficiencies. Although higher heat transfer rates have been established with the addition of internals, there is a lack of coherence on the underlying complex physical phenomena such as heat transfer boundary …

Flutter Suppression By Active Controller Of A Two-Dimensional Wing With A Flap, Abdallah Muhammed Tarabulsi

Theses

Flutter is a divergent oscillation of an aeroelastic structure, and one of a family of aeroelastic instability phenomena, that results from the interaction of elastic and inertial forces of the structure with the surrounding aerodynamic forces. Airfoil Flutter is important due to its catastrophic effect on the durability and operational safety of the structure. Traditionally, flutter is prevented within an aircraft's flight envelope using passive approaches such as optimizing stiffness distribution, mass balancing, or modifying geometry during the design phase. Although these methods are effective but they led to heavier airfoil designs. On the other hand, active control methods allow …

Experimental Investigation Of Additive Manufacturing Of Continuous Carbon Fiber Composites With Multifunctional Electro-Tensile Properties, Ritesh Ghimire, Frank W. Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Manufacturing processes for monofunctional and multifunctional materials vary depending on the design optimization. Multifunctional continuous carbon fiber composites provide great potential in achieving coupled structural and electrical properties for their applications in aircraft, unmanned aircraft systems, and spacecraft. Proper optimization of tensile and electrical properties offers benefits early in the design and continuous operational safety phases to obtain coupled multifunctional properties. In this paper, fused filament fabrication additive manufacturing (AM) technique was used to fabricate continuous carbon fiber solid laminated composites test coupons. The proposed new method characterizes the electrical conductivity's coupled effects on the tensile properties, including the failure …

Standardized 1x6u Cubesat Structure Design, Maximilian H. Brummel

Masters Theses

A CubeSat is a small satellite composed of one or more 10cm x 10cm x ~10cm cubes. Sometimes referred to as a “U” as in unit, the cubes can be combined in configurations of 2U, 3U, 6U, and more. CubeSats provide many advantages that larger satellites cannot offer. They are relatively inexpensive and can be fabricated much faster. Small-scale projects that require a fast timeline from conception up to completion are perfect for CubeSats. Furthermore, educational programs use CubeSat projects to teach and prepare students for the satellite industry. Popular configurations for CubeSat are 1U, 3U and 6U where the …

Construction Of Spatial Filtering Matrices For Norm-Optimal Ilc In Single Point Incremental Forming, Joseph D. Fischer, Mitchell R. Woodside, Douglas A. Bristow, Robert G. Landers

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Iterative Learning Control (ILC) is a control technique used to improve performance in repetitive processes. ILC has grown in popularity in part due to its ease of implementation and ability to achieve high levels of accuracy even in complex nonlinear systems. However, a fundamental limitation of ILC is that it relies on system repetition, making the impact of non-repetitive disturbances (e.g., noise) on the controller's performance severe. Much work has been done to reject noise in the time domain; however, little has been done to address noise which is spatial in nature. In this work, a method for limiting noise …

Toughening Mechanisms For The Attachment Of Architectured Materials: The Mechanics Of The Tendon Enthesis, Mikhail Golman, Adam C. Abraham, Iden Kurtaliaj, Brittany P. Marshall, Yizhong Jenny Hu, Andrea G. Schwartz, X. Edward Guo, Victor Birman, Philipp J. Thurner, Guy M. Genin, Stavros Thomopoulos

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Architectured materials offer tailored mechanical properties but are limited in engineering applications due to challenges in maintaining toughness across their attachments. The enthesis connects tendon and bone, two vastly different architectured materials, and exhibits toughness across a wide range of loadings. Understanding the mechanisms by which this is achieved could inform the development of engineered attachments. Integrating experiments, simulations, and previously unexplored imaging that enabled simultaneous observation of mineralized and unmineralized tissues, we identified putative mechanisms of enthesis toughening in a mouse model and then manipulated these mechanisms via in vivo control of mineralization and architecture. Imaging uncovered a fibrous …

Investigation Of The Prevalence Of Faults In The Heating, Ventilation, And Air-Conditioning Systems Of Commercial Buildings, Amir Ebrahimifakhar

Durham School of Architectural Engineering and Construction: Dissertations, Theses, and Student Research

This dissertation describes a large-scale investigation of heating, ventilation, and air-conditioning (HVAC) fault prevalence in commercial buildings in the United States. A multi-year dataset with 36,556 pieces of HVAC equipment including air handling units (AHUs), air terminal units (ATUs), and packaged rooftop units (RTUs) was analyzed to determine values for several HVAC fault prevalence metrics. The primary source of data for this study comes from three commercial fault detection and diagnostics (FDD) providers. Since each FDD provider uses different terms to refer to the same fault in an HVAC system, a mapping function was created for each FDD provider’s dataset, …

A Control Oriented Comprehensive Degradation Model For Battery Energy Storage System Life Prediction, Yaqi Zhu, Tazdik Plateau, Brody Riemann, Robert Landers, Jonghyun Park

Mechanical and Aerospace Engineering Faculty Research & Creative Works

In order to ensure that stationary battery energy storage systems (BESSs) provide reliable energy buffering, both for power quality and economic purposes, the degradation must be considered. Cell degradation involves various side reactions and is highly dependent on its operating conditions. To accurately track cell degradation and predict its impact on battery behavior, a comprehensive physics-based degradation model based on an electrolyte phase-enhanced single particle (SP) model is developed. Key degradation physics, namely solid electrolyte interphase (SEI) layer formation and growth, Li plating on the graphite anode, and Mn dissolution on cathode of nickel-cobalt-manganese oxide (NMC622) are considered. The model …

Meshfree Simulation And Experimental Validation Of Extreme Thermomechanical Conditions In Friction Stir Extrusion, Lei Li, Varun Gupta, Xiao Li, Anthony P. Reynolds, Glenn Grant, Ayoub Soulami

Faculty Publications

Friction stir extrusion (FSE) is a novel solid-phase processing technique that consolidates and extrudes metal powders, flakes, chips, or billets into high-performance parts by plastic deformation, which has the potential to save substantial processing time and energy. Currently, most studies on FSE are experimental and only a few numerical models have been developed to explain and predict the complex physics of the process. In this work, a meshfree simulation framework based on smoothed particle hydrodynamics (SPH) was developed for FSE. Unlike traditional grid-based methods, SPH is a Lagrangian particle-based method that can handle severe material deformations, capture moving interfaces and …

Evaluation Of Orthogonal Strain Components In Friction Extrusion, X Li, Md. Reza-E Rabby, M Ryan, G. Grant, Anthony P. Reynolds

Faculty Publications

Friction extrusion is a thermomechanical process that combines conventional extrusion with the action of a rotating die. The plastic deformation of the material being sheared and extruded is the primary source of process heat and it produces strain distributions unlike those resulting from conventional extrusion. This paper proposes an improved strain analysis that evaluates three main strain components in a series of rate-controlled friction extrusions in which the steady state was achieved. Cylindrical AA1100 extrusion billets with two embedded markers were extruded to wire with a 10:1 diametral reduction. The shape change of the embedded markers was determined via serial, …

Additive Manufacturing Of Stainless Steel -- Copper Functionally Graded Materials Via Inconel 718 Interlayer, Xinchang Zhang, Lan Li, Frank W. Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

The joining of dissimilar materials is becoming increasingly prevalent to integrate different material properties to enhance design flexibility and overall performance. This study introduced an innovative approach to additively manufacture copper on 316L stainless steel (SS316L) via Inconel 718 interlayers using directed energy deposition (DED). The novel multi-material structure was studied both experimentally and theoretically. The microstructure, tensile properties, microhardness, and thermal performance of the structure were characterized. Residual stress distribution over the structure was revealed by experimental-validated numerical modeling. The result exhibits that defect-free structures with excellent interfacial bonding can be achieved by introducing Inconel 718 interlayers. The bonding …

Global 3d Radiation Hydrodynamic Simulations Of Proto-Jupiter’S Convective Envelope, Zhaohuan Zhu, Yan-Fei Jiang, Hans Baehr, Andrew N. Youdin, Philip J. Armitage, Rebecca G. Martin

Physics & Astronomy Faculty Research

The core accretion model of giant planet formation has been challenged by the discovery of recycling flows between the planetary envelope and the disc that can slow or stall envelope accretion. We carry out 3D radiation hydrodynamic simulations with an updated opacity compilation to model the proto-Jupiter’s envelope. To isolate the 3D effects of convection and recycling, we simulate both isolated spherical envelopes and envelopes embedded in discs. The envelopes are heated at given rates to achieve steady states, enabling comparisons with 1D models. We vary envelope properties to obtain both radiative and convective solutions. Using a passive scalar, we …

Theoretical Bases Of Diagnostics Of Radiators By Heat Load Of Passenger Cars, U R. Salomov, D A. Moydinov, S M. Yusupov

Scientific-technical journal

This article presents the technical characteristics of the phenomena occurring in the radiator pipes under the influence of the thermal regime of mechanisms determined by the technical condition of the cooling system components of cars with internal combustion engines.

Feasibility Study Of Cold Ironing From Renewable Sources In The Nordic Region : Case Study : Port Of Kapellskär In Stockholm, Aymen Abdaoui

World Maritime University Dissertations

No abstract provided.

To The Formation Of A Computational Model Of The Cylindrical Part Of Shell Structures – Main Pipelines, A Abdusattorov, N B. Ruzieva

Scientific-technical journal

Models and methods of numerical calculation of elements of shell structures - main pipelines - are considered in the work. The refined equations of motion for cylindrical shell structures are obtained. To solve boundary value problems of thin-walled structures, the Bubnov-Galerkin method, finite differences using the sweep method is used. On the basis of the above algorithm, a program and implementation of solving the problems of a cylindrical shell has been developed.

Collision Tracking And Brain Mapping, Carl Russell Iii

The Journal of Purdue Undergraduate Research

No abstract provided.

Multiphase Energetic Experiments: Application Of Multiple Object Tracking, Sarah Davis Finch

The Journal of Purdue Undergraduate Research

The process of using computer vision for multiple-objects tracking is incredibly complex. Thus, simulated data was created to mimic the complexities of more realistic data. These test cases would isolate a few of the inaccuracies of real data and allow the researchers to determine what factor of said data is the most detrimental to the object-tracking process. Due to the large quantity of factors at play, Cotter’s method was used to analyze the significance of each factor. The number of detections and the number of centroids were the main dependent results that were utilized to analyze the data. The overall …

Modeling The Ambient Conditions Of A Manufacturing Environment Using Computational Fluid Dynamics (Cfd), Yang Liu

USF Tampa Graduate Theses and Dissertations

As manufacturing equipment evolve to higher speed and require high precision operations, the impact of environmental changes on machine accuracy becomes critical. Due to thermal expansion, the structure of the machine can change when ambient temperature varies. When the airflow in the laboratory changes, this also alters the operator's thermal comfort. Either the change in machine structure or operator comfort can ultimately affect machine accuracy. The manufacturing industry is currently using heating, ventilation, and air-conditioning (HVAC) systems to regulate the temperature of the working environment. However, since conventional HVAC systems determine whether to activate the HVAC system by collecting the …

État Des Récentes Avancées En Matière De Développement De Sièges À Suspension, Subhash Rakheja, Pierre Marcotte, Karim Hamouda, Krishna Dewangan, Darshan Dorugade

Rapports de recherche scientifique

Dans divers secteurs d’activité du Québec, les conducteurs de véhicules sont exposés à des niveaux notables de vibrations globales du corps (VGC) et à des chocs intermittents, associés dans les deux cas à un risque accru de douleurs lombaires et de dégénérescence de la colonne vertébrale. Les sièges à suspension sont largement utilisés pour limiter l'exposition des conducteurs aux VGC. L’efficacité d'un siège à suspension à réduire les vibrations est fortement dépendante de la nature des vibrations du véhicule (amplitude, direction et fréquence). Un siège à suspension ne peut donc offrir une efficacité optimale que lorsque la suspension est mise …

State-Of-The-Art In Recent Developments Concerning Suspension Seats, Subhash Rakheja, Pierre Marcotte, Karim Hamouda, Krishna Dewangan, Darshan Dorugade

Rapports de recherche scientifique

Dans divers secteurs d’activité du Québec, les conducteurs de véhicules sont exposés à des niveaux notables de vibrations globales du corps (VGC) et à des chocs intermittents, associés dans les deux cas à un risque accru de douleurs lombaires et de dégénérescence de la colonne vertébrale. Les sièges à suspension sont largement utilisés pour limiter l'exposition des conducteurs aux VGC. L’efficacité d'un siège à suspension à réduire les vibrations est fortement dépendante de la nature des vibrations du véhicule (amplitude, direction et fréquence). Un siège à suspension ne peut donc offrir une efficacité optimale que lorsque la suspension est mise …

Soft Elastomeric Capacitor For Angular Rotation Sensing In Steel Components, Han Liu, Simon Laflamme, Jian Li, Caroline Bennett, William N. Collins, Austin Downey, Paul Ziehl, Hongki Jo

Faculty Publications

The authors have previously proposed corrugated soft elastomeric capacitors (cSEC) to create ultra compliant scalable strain gauges. The cSEC technology has been successfully demonstrated in engineering and biomechanical applications for in-plane strain measurements. This study extends work on the cSEC to evaluate its performance at measuring angular rotation when installed folded at the junction of two plates. The objective is to characterize the sensor’s electromechanical behavior anticipating applications to the monitoring of welded connections in steel components. To do so, an electromechanical model that maps the cSEC signal to bending strain induced by angular rotation is derived and adjusted using …

Creating Reel Designs: Reflecting On Arthrogryposis Multiplex Congenita In The Community, Iris Layadi

Purdue Journal of Service-Learning and International Engagement

Because of its extreme rarity, the genetic disease arthrogryposis multiplex congenita (AMC) and the needs of individuals with the diagnosis are often overlooked. AMC refers to the development of nonprogressive contractures in disparate areas of the body and is characterized by decreased flexibility in joints, muscle atrophy, and developmental delays. Colton Darst, a seven-year-old boy from Indianapolis, Indiana, was born with the disorder, and since then, he has undergone numerous surgical interventions and continues to receive orthopedic therapy to reduce his physical limitations. His parents, Michael and Amber Darst, have hopes for him to regain his limbic motion and are …

Mechanical Engineering News, Georgia Southern University

Mechanical Engineering: News & Publications (2013-2023)

• Viking Ax Cast by Students

High-Entropy Alloys Properties Prediction Model By Using Artificial Neural Network Algorithm, Sanggyu Choi, Sung Yi, Junghan Kim, Byungsue Shin, Soongkeun Hyun

Mechanical and Materials Engineering Faculty Publications and Presentations

A new approach method has been studied for the efficient and accurate prediction of high-entropy alloys (HEAs) properties. The artificial neural network (ANN) algorithm was employed to predict the mechanical properties such as yield strength, microstructure, and elongation of the alloy by training from the mole fraction and post-process information that has an influence on the mechanical properties. The mean error rate of prediction for the yield strength was 19.6%. Microstructure predictions were consistent for all test data. On the other hand, the ANN model trained only with mole fraction data had a yield strength prediction error of 33.9%. Omission …

Forcespun Polyvinylpyrrolidone/Copper And Polyethylene Oxide/Copper Composite Fibers And Their Use As Antibacterial Agents, Md Toukir Hasan, Ramiro Gonzalez, Ari Alexis Munoz, Luis Materon, Jason Parsons, Mataz Alcoutlabi

Mechanical Engineering Faculty Publications

Copper nanoparticles (CuNPs) embedded in polyvinylpyrrolidone (PVP) and polyethylene oxide (PEO) fiber-matrices were prepared through centrifugal spinning of PVP/ethanol and PEO/aqueous solutions, respectively. The prime focus of the current study is to investigate the antibacterial activity of composite fibers against Escherichia coli (E. coli) and Bacillus cereus (B. cereus) bacteria. During the fiber formation, the centrifugal spinning parameters such as spinneret rotational speed, spinneret to collector distance, and relative humidity were carefully chosen to obtain long and continuous fibers. The structural and morphological analyses of both composite fibers were investigated using scanning electron microscopy, X-ray diffraction, …

Data-Based Estimation And Simulation Of Compressible Pulsating Flow With Reverse Flow Through An Orifice, Indranil Brahma, Satbir Singh

Faculty Journal Articles

Highly compressible pulsating flows are often encountered in devices where knowledge of the flow rate is required but elimination of pulsations is not an option. The current work is a continuation of a previous investigation that characterized the orifice discharge coefficient Cd as a function of dimensionless groups based on pulsation characteristics. The experimental apparatus has been rebuilt in the current work to mitigate temperature and vibration problems, allowing pressure and ΔP measurements to be made very close to the test section with 159-mm of nylon tubing. Data was acquired for 77 operating conditions spanning a range of …