Mechanical Engineering Commons^™

Comparision Of Fillet-Welded Base Plate Fatigue Design For Highway Support Structures With Laboratory Research Tests, William Shea

Williams Honors College, Honors Research Projects

There are many types of vertical structures along highways that serve unique purposes. These structures include traffic signs for directing, warning, or regulating traffic, luminaires for distributing and directing light, traffic signals supporting equipment such as traffic lights, and combination structures including any combination of the aforementioned structures. Highway support structures are typically fabricated from steel or aluminum and are designed to the guidelines and specifications of the AASHTO Standard Specifications for Structural Supports for Highway Signs, Luminaires, and Traffic Signals. The structures are connected to a foundation by anchor bolts through a welded base plate. Often a cause …

Human Powered Vehicle Internal Systems Design, Zachary Broadbent, Jordan Boos, Patrick Gaertner, Caleb Miner

Williams Honors College, Honors Research Projects

The objective of this design project is to redesign the seat and steering system for the Human Powered Vehicle Team. The goal of the seat design is too improve ergonomics by making it more comfortable and adjustable. In making the seat adjustable, it will be easier for drivers to achieve an optimal efficiency when pedaling. The aim for steering will be to improve the ergonomics as well as performance by analyzing steering systems in the past and evaluating how each design was successful and for what reason. Another main goal of the steering system will be improving the stability and …

Ideal Lacrosse Stick, Josh Beck, Tyler Skoloda, Noah Reed, Stanley Dembosky

Williams Honors College, Honors Research Projects

This project is focused on the design of a new and innovative lacrosse stick. Our main points of focus will be the strength and durability of the head. As well as solving some of the problems that exist in existing equipment. These problems were identified by interviewing experienced players at the college level. Benefits would include a stronger head that is easier to use for a player on the field to do things like pass, catch, shoot, and field ground balls in an optimal manner. Normally players will have to purchase new heads every season as a result of warping …

Table Top Dome Tester, Travis Bernard, Sarah Kassinger, Amanda O'Reilly, Scott Salerno

Williams Honors College, Honors Research Projects

The Erichsen Cupping Test was used as a basis to design a dome tester. The intention of a dome tester is to test sheet metal material properties in all directions. This was done by clamping a piece of sheet metal and using a piston and hydraulic press to punch through the material. The force used to punch the material and the height of the deforming material can be gathered and the sheet metal properties can then be calculated. At the end of the project the team was able to successfully design and manufacture a hydraulic dome tester. However, due to …

Zips Precious Plastics: Plastic Extruder, Patrick Cole

Williams Honors College, Honors Research Projects

This project's goal was to design and build an affordable desktop filament extruder that can precisely and consistently extrude filament to a certain tolerance acceptable for 3D printers using wasted printing material. The group is partnering with an on campus organization focusing on engineering applications for sustainable futures. Zips Precious Plastics is a student run design group that intends to bring an innovation space on campus to help educate students about the importance of a closed looped system within plastic manufacturing.

Non-Linear Non-Iterative Transient Inverse Conjugate Heat Transfer Method Applied To Microelectronics, David Gonzalez Cuadrado, Amy Marconnet, Guillermo Paniagua

CTRC Research Publications

Solving for temperature profiles given boundary conditions, geometry, and material properties is rela- tively straightforward given the wealth of analytical and computational techniques available. However, experimentally we often measure temperatures and seek to understand unknown boundary conditions or material properties. This problem is generally ill-posed. Thus, to get the value of these input param- eters, we use inverse methods: knowing the output of the system ( i.e. , temperature), we can compute the value of the unknown parameters ( e.g. , thermal conductivity or heat fluxes). In microelectronics, the location and magnitude of the boundary conditions including local heat generation …

Internet Of Things In Sustainable Energy Systems, Abdul Salam

Faculty Publications

Our planet has abundant renewable and conventional energy resources but technological capability and capacity gaps coupled with water-energy needs limit the benefits of these resources to citizens. Through IoT technology solutions and state-of-the-art IoT sensing and communications approaches, the sustainable energy-related research and innovation can bring a revolution in this area. Moreover, by the leveraging current infrastructure, including renewable energy technologies, microgrids, and power-to-gas (P2G) hydrogen systems, the Internet of Things in sustainable energy systems can address challenges in energy security to the community, with a minimal trade-off to environment and culture. In this chapter, the IoT in sustainable energy …

Experimental Analyses Of Different Control Strategies Of An R-410a Split-System Heat Pump By Employing A Turbomachinery Expansion Recovery Device, Riley Barta, Davide Ziviani, Eckhard A. Groll

School of Mechanical Engineering Faculty Publications

With increasing need for energy efficient vapor-compression cycles (VCCs), researchers have investigated different aspects of such systems to increase performance. The goal of this research is to experimentally investigate the design and control of a turbomachine expander to recover work and control the VCC. An R-410A split-system heat pump experimental setup has been utilized to compare the performance and control capabilities of a variable nozzle and a fixed nozzle with phase separation combined with evaporator bypass flow metering. A theoretical analysis on the benefit of the expander in heat pumps motivated heat pump operation in cooling mode. The variable nozzle …

The Tera Multi Terrain Mobility Aid Chassis, Colton Kemp, Daniel Nicoll, Ibrahim Suleiman, Mohammad Alyami

Williams Honors College, Honors Research Projects

The natural environment poses a significant number of obstacles and dynamic settings that makes mobility difficult for those with physical and mobility impairments. To approach this problem, a suspension was designed using inspiration from the early Mars rovers developed by NASA for traversing the varied Martian landscape. The course of the project followed the direction of a start-up through problem identification, early design generation and review, and final design production. The project outcome, through client request and proven market research, aimed to produce a multi-terrain wheelchair. The final product is a kinematic body with mobile front “legs” and a rotational …

Integrated Dentistry Face Shield, Noah Glass

Williams Honors College, Honors Research Projects

Currently, the United States and the entire world is experiencing a global pandemic that has drastically changed the way we go about our everyday lives. Dr. Pavlik, a local dentist is one such person who has had to alter his normal dentistry routine to one of extreme caution while working on patients. His day to day job puts him at a high risk of being exposed to Covid-19 by actively working in patients’ mouths at proximity. Dr. Pavlik’s current dentistry equipment is lackluster in its compatibility with his safety equipment. To help minimize exposure to Covid-19 for Dr. Pavlik and …

Study Of Grain Growth In Single-Phase Polycrystals, Pawan Vedanti

Wayne State University Dissertations

Materials with random microstructure are characterized by additional thermodynamic parameters, entropy and temperature of microstructure. It has been argued that there is one more law of thermodynamics: entropy of microstructure decays in isolated systems. This assertion has been checked experimentally for the process of grain growth which showed that entropy of grain structure decays indeed as expected. The equation of state for microstructure entropy has also been studied. In general, entropy of grain microstructure is expected to be a function of grain structure energy and the average grain size. Our experiments suggest that in fact, the equation of state degenerates …

Computational Modeling Of Shock Wave Propagation In A Layered Composites, Nicholas Ryan Scott

Electronic Theses and Dissertations

Modeling and simulation of a metallic flyer plate impacting a woven glass-fiber reinforced plastic (GRP) plate at different velocities was performed using the ALE3D© finite element code. The one-dimensional strain-based shock wave propagation experimental data in terms of time history of GRP’s back surface material particle velocity, available in open literature [1], were utilized in the calibration of a continuum damage mechanics (CDM) model. The experimental data included D7 Tool Steel and 7075-T6 aluminum flyer plates and two different GRP thicknesses (6.8 mm or 13.6 mm) with varying impact velocities in the range of about 8.5 m/s to 418 m/s. …

Ultrahigh Strength And Plasticity In Laser Rapid Solidified Al–Si Nanoscale Eutectics, Huai-Hsun Lien, Jyoti Mazumder, Jian Wang, Amit Misra

Department of Mechanical and Materials Engineering: Faculty Publications

As-cast Al–20wt.% Si alloys were processed via laser rapid solidification (LRS) techniques to create eutectic microstructures with nanoscale interconnected, nanotwinned Si fibers. LRS morphologies exhibit higher flow stress, exceeding 800 MPa and uniform plastic deformation above 20% compared to as-cast alloy that fractures at strains below 8% at flow strength of approximately 200 MPa. The strengthening mechanisms of LRS morphologies are interpreted in terms of the interfacial constraints: increase in yield strength as well as strain hardening rate due to nanoscale confined slip in fibrous Al–Si eutectic, and load transfer and eventual plasticity in the nanoscale Si fibers.

Leidenfrost Droplet Microfluidics, Sidy Ndao, George Gogos, Dennis Alexander, Troy Anderson, Craig Zuhlke

Department of Mechanical and Materials Engineering: Faculty Publications

Systems and methods are described for propelling a liquid droplet in a Leidenforst state. A microfluidic device embodiment includes, but is not limited to, a solid structure having a patterned surface, the patterned surface including at least a first patterned region having a first Leidenfrost temperature with respect to a fluid, the first patterned region adjacent to the second patterned region, the first patterned region defining a path over which a droplet of the fluid is configured to travel in a Leidenfrost state.

Iron Pyrite Nanocrystals, Jinsong Huang, Baodong Mao, Christopher L. Exstrom

Department of Mechanical and Materials Engineering: Faculty Publications

An apparatus includes a nanocrystal. The nanocrystal includes a core including FeS2; and a coating including a ligand component capable of chemically interacting with both an iron atom and a sulfur atom on a surface of the core.

Colocalized Sensing And Intelligent Computing In Micro-Sensors, Mohammad H. Hasan, Ali Al-Ramini, Eihab Abdel-Rahman, Roozbeh Jafari, Fadi Alsaleem

Department of Mechanical and Materials Engineering: Faculty Publications

This work presents an approach to delay-based reservoir computing (RC) at the sensor level without input modulation. It employs a time-multiplexed bias to maintain transience while utilizing either an electrical signal or an environmental signal (such as acceleration) as an unmodulated input signal. The proposed approach enables RC carried out by sufficiently nonlinear sensory elements, as we demonstrate using a single electrostatically actuated microelectromechanical system (MEMS) device. The MEMS sensor can perform colocalized sensing and computing with fewer electronics than traditional RC elements at the RC input (such as analog- to-digital and digital-to-analog converters). The performance of the MEMS RC …

Microstructural Evolution Of Nanotwinned Al-Zr Alloy With Significant 9r Phase, N.A. Richter, Y.F. Zhang, D. Y. Xie, R. Su, Q. Li, S. Xue, T. Niu, J. Wang, H. Wang, Xinghang Zhang

Department of Mechanical and Materials Engineering: Faculty Publications

Aluminum (Al) alloys have a multitude of applications, notably in the automotive, aerospace and coating industries, yet they exhibit significantly lower mechanical strength than conventional steels. Nanotwins drastically improve mechanical strength while retaining ductility. However, the high SFE of Al largely prevents twinning. Here, we synthesize Al-Zr alloy films containing an abundance of incoherent twin boundaries and 9R phases. These alloys exhibit an extended solid solubility of Zr, retaining a columnar nanotwinned structure across all compositions. These films reach a hardness up to 4.2 GPa with 10 at% Zr and demonstrate the capacity for producing strong Al alloys with nanotwins.

Additive Manufacturing In Space, Japheth Hayman

Summer Community of Scholars Posters (RCEU and HCR Combined Programs)

No abstract provided.

Machine Learning Analysis To Characterize Phase Variations In Laser Propagation Through Deep Turbulence, Luis Fernando Rodriguez Sanchez

Open Access Theses & Dissertations

The present Dissertation is focused on the analysis of the atmospheric conditions of a turbulent environmental system and its effects on the diffraction of a laser beam that moves through it. The study is based on the optical communication of two labs placed at the summit of two mountains located in Maui, Hawaii. The emitter system is located at the Mauna Loa mountain and the receiver at the Haleakala. The distance between both mountains is 150 km. The emitter system is at a height of 3.1 km and the receiver at 3.4 km. The maritime environment at the location experiences …

Design Of A Linerless Cryogenic Propellant Tank For A Small Payload Launch Vehicle, Itzel Adriana Torres

Open Access Theses & Dissertations

The need of lightweight launch vehicles that will reduce the cost and make flights more frequent into orbit has called for an increase of composite materials in the aerospace industry. Composite material’s low thermal conductivity, high resistance to fatigue, and most importantly, low-weight can greatly reduce the cost of launch operations by decreasing the overall weight of the vehicle. Weight and cost savings are critical because any amount of weight that is saved can be directly applied as an additional amount of payload capability. The tanks on space vehicles are pressurized vessels that store fuel at cryogenic temperatures and have …

Synthesis And Advanced Manufacturing Of Polymer Structures And Their Composites, Bethany Rose Wilburn

Open Access Theses & Dissertations

The following research work performed embodies three unique studies of polymer structures and their composites. In general, polymers are viscoelastic, insulative materials that are used for a wide variety of applications within industrial, aerospace, and biomedical fields. Polymers have been studied and optimized for any particular use by chemically synthesizing unique micro-structures, altering the physical properties through fabrication and post-processing, and utilizing 3D printing to achieve complex geometries. In the past decade, additive manufacturing (AM) has drawn extensive attention across academia, industry, and government agencies. It offers unprecedented advantages such as design freedom, rapid prototyping, and customization. In this work, …

Additive Manufacturing Of Engineered Material Systems For Energy Applications, Luis Angel Chavez

Open Access Theses & Dissertations

Despite increasing efforts to use renewable electricity generation techniques in the last couple of decades, the world is still heavily reliant on traditional power generation techniques. This creates the need to make such systems cheaper and less pollutant through improvements to their efficiency. Increasing the efficiency and reliability of energy conversion systems, specially those based on combustion processes has been of interest for many years. However, material limitations have brought these systems to a stagnant condition.

A novel approach to help increase the efficiency of such systems is to closely monitor their operating conditions and therefore be able to increase …

A Probabilistic Creep Constitutive Model For Creep Deformation, Damage, And Rupture, Md Abir Hossain

Open Access Theses & Dissertations

The structural analysis of Industrial Gas Turbine (IGT), Aeroengine, Gen IV nuclear components under in-service conditions at various stress and temperature are susceptible to time-dependent creep deformation and creep induced failure. Such failure phenomena are exacerbated by the randomness in material properties, oscillating loading conditions, and other sources of uncertainty. The demand for physically based probabilistic creep modeling is highly sought by alloy designers. The objective of this study is to develop and validate a probabilistic creep-damage model incorporating multi-sources of uncertainty to replace the traditional deterministic and empirical decision-based modeling. In this study, the deterministic Sine-hyperbolic (Sinh) creep-damage model …

Brian Valdez - Dynamics And Control Of A 3-Dof Manipulator With Deep Learning Feedback, Brian Orlando Valdez

Open Access Theses & Dissertations

With the ever-increasing demands in the space domain and accessibility to low-cost small satellite platforms for educational and scientific projects, efforts are being made in various technology capacities including robotics and artificial intelligence in microgravity. The MIRO Center for Space Exploration and Technology Research (cSETR) prepares the development of their second nanosatellite to launch to space and it is with that opportunity that a 3-DOF robotic arm is in development to be one of the payloads in the nanosatellite. Analyses, hardware implementation, and testing demonstrate a potential positive outcome from including the payload in the nanosatellite and a deep learning …

Solar-Powered Exploration Of The Venus Atmosphere, Marc Migliozzi, Cory Everman, Rebecca Buerhle, Umar Muhammed, Steven Abbate, Chase Champagne

Williams Honors College, Honors Research Projects

The objective of this study was to design a solar powered, unmanned aircraft to orbit in the upper Venus atmosphere and search for signs of alien life. Topics of flight conditions, signs of life, basic mission plan, source of power, design process, instrumentation, and final designs are covered. Solar energy is ideal for this type of mission because it is the only reliable and abundant energy source accessible for long term space travel. The target altitude, being 60 to 70 km, has winds of up to 95 m/s. The aircraft will need to remain stable under such conditions. Due to …

A Foundational Approach To Extrusion And Compounding, David Frankart

Williams Honors College, Honors Research Projects

With a history of nearly 200 years, polymer processing and compounding is constantly changing to fit the material science needs of the era. Exposure of undergraduate students to the technology and practices used in industry today in a lab setting would create new opportunities for experiential learning and growth. The objective was to set up a 0.75”, 25 L/D Thermo Haake single screw extruder for lab use and run trials of material in a single screw extruder to set up a basis for experiments. Trials were run of co-polyester resin through a single screw extruder with carbon fiber additives varying …

Automated Runout Measurement Tool, Ethan Tisch

Williams Honors College, Honors Research Projects

A new measurement process and tool is to be developed to improve the existing method for measuring runout on the commutators of brushed DC product.

After an armature is manufactured, the commutator is inspected by placing the completed rotor assembly in one of several non-standard measurement fixtures. An indicator is then positioned on the commutator. A trained operator proceeds to rotate the armature while taking runout and bar-to-bar measurement at various positions along the length of the commutator.

This existing process is slow, costly, and unreliable. For these reasons, there is substantial economic pressure to develop a superior method for …

Designing A Recycling Facility For Energy Materials, Bartholomew Kitko, Matthew Berger, Elias Chiti, Trayce Harris, Mark Kulesa

Williams Honors College, Honors Research Projects

The purpose of this design project is to create a recycling facility for energy materials. Different energy systems will be analyzed to determine the most economically appropriate energy material to recycle. A list of the energy systems to be analyzed includes catalyst converters, wind turbines, lithium ion batteries, photo-voltaic cells, and precious materials with high energy applications. This study involves two main parts: the research to determine the most appropriate energy material for recycling, while also choosing or creating recycling processes efficient enough to reduce the US’s reliance on foreign nations for obtaining their rare-earth materials. The second part is …

Automatic Seeder, Zachary Bunting, Nicholas Muscarella, Trevor Tout, Dalton Denny

Williams Honors College, Honors Research Projects

Our Senior Design Project is the construction and implementation of an automatic seeder that is to be used in the agricultural industry. The automatic seeder is being designed to eliminate prevalent issues within the process of planting seeds by hand, such as labor requirements and inconsistent operations. The seeder is meant to reduce time spent on planting seeds and place them in an efficient manner for optimal growth conditions.

This project will require several specific research questions to be addressed in the form of application and good usability. We will investigate the method of planting the seed, the conveyor track …

Leveling-Position Platform Cart, Brice Hutchison

Williams Honors College, Honors Research Projects

For this project, Schaeffler reached out to students at the University of Akron to design an ergonomic pushcart for their operators. Operators at the plant must bend down to pick up or place torque converter components on and off the current carts. To solve this design issue, compression springs and tension springs were researched. The research found that compression springs were the more feasible design. After the design approach was selected, calculations were made, so spring parameters could be selected. The calculations found the proper spring design to use, and they conveyed the possible buckling of the springs if they …