Mechanical Engineering Commons^™

Reducing Overall Overtime Hours Accumulated By San Luis Sourdough, Marie Scholl, Emily Vallejos, Randall Yonce

Industrial and Manufacturing Engineering

The packaging department of San Luis Sourdough Company was redesigned to increase bread throughput and decrease overtime hours issued to employees. Time studies were performed to get an accurate representation of the average throughput of bread with the current packaging conveyor system. After collecting data and surveying the employees and management, we came up with three design solutions to improve their current packaging system. The first design recommendation has a low-investment and is quick to implement as it pertains to changing the worker’s schedule to alleviate the employees from working long hour shifts while increasing the bread throughput. The second …

Vial Of Life Redesign, Andrew Scott Heim, Marisonn Manalo

Industrial and Manufacturing Engineering

Cambria Anonymous Neighbors (CAN), a nonprofit organization assisting the residences of Cambria, hopes to standardize first responder procedures and make medical information easily accessible in case of a medical emergency. Currently the container costs $3.78. CAN would like to provide 2000 containers at a lower cost. After researching materials, acrylic was found to be the best option for the container material due to its low cost and durability. A laser cutter was used to cut the acrylic pieces, and then a set of step by step instructions were created to assemble the product. To reduce the cost of acrylic, the …

Active Control Stabilization Of High Power Rocket, Valeria Avila Guerrero, Angel Barranco, Daniel Conde

Mechanical Engineering Senior Theses

High power rockets could become dynamically unstable due to outside disturbances after takeoff. The instability is augmented when the rocket is "slow" off the launch rail, which happens when the thrust-to-weight ratio is less than 5:1. Due to these reasons, the objective of this project was to design and build an active control system that will make sure the rocket follows a straight path all the way to apogee. This will be done through a model-based design approach, in which a 6DOF mathematical model of the flight dynamics will be created.

6u Cubesat Platform For Disaster Relief Communications, Uchechukwu Agwu, Duncan Bradley, Corey Brown, Mani Gnanasivam, Grant Mishler, Steven Parks

Mechanical Engineering Senior Theses

Natural disasters can seriously damage telecommunications infrastructure in affected areas, drastically limiting the channels of communication between locals and emergency relief teams. In such situations it is critical to have readily-available communications infrastructures that can be deployed and utilized as soon after the event as possible. Our mission is part of a multi-year effort to provide satellite-based amateur radio communications to areas impacted by humanitarian crises to facilitate relief efforts. Specifically, we developed the mechanical subsystems of a 6U CubeSat, a small satellite, in order to provide expanded volume, enhanced power generation, and Earth referenced orientation control compared with previous …

Numerical Analysis Of Fatigue Crack Growth Of Low Porosity Auxetic Materials Using The Contour J-Integral, Garivalde S. Dominguez

Mechanical Engineering Master's Theses

Recent studies suggest that auxetic materials such as porous metals with orthogonal periodic void patterns have an increased fatigue life compared to non-auxetic materials. This study provides numerical solution to support the existing experiments with the use of contour J-integral as a parameter of stress intensity factor for computing the number of fatigue life cycle of the materials with auxetic structures. Representative volume elements (RVEs) were constructed to characterize the physical test specimens with void patterns such as ellipse, slot, and stop-hole. Extended finite element method (XFEM) was performed to verify the direction of crack propagation on auxetic materials. Sixty-five …

The Pad Route Setting Process Design, Katherine M. Peterson, Dylan C. Breitenbucher

Industrial and Manufacturing Engineering

This study took place at The Pad Climbing, a rock climbing gym in San Luis Obispo. The problem was that the process of setting new climbing routes was time - consuming and potentially dangerous. This resulted in lower capacity, high labor costs, decreased customer satisfaction, and safety risk for employees and customers. The objective of this study was to analyze the route setting process and identify areas of waste and danger, then to redesign the process to improve these areas. Techniques such as time studies, Pareto charts, and process flow mapping were used to analyze the existing process. A new …

Atlas Copco Mafi-Trench Co. Inventory Management, Logan E. Barr, Sean P. Mcgaffigan

Industrial and Manufacturing Engineering

This Senior Project Report includes three areas of focus pertaining to the inventory management practices of Atlas Copco Mafi-Trench Company (ACMTC) - cycle counting, ergonomics, and material purchasing. Various literature reviews as well as an analysis of the current state led to the project objectives. First, reduce time spent on the non-value added process of cycle counting. Second, eliminate the ergonomic hazard presented by the heavy inventory bins. Lastly, diminish the totals costs associated with inventory (ordering + carrying). The project objectives spurred numerous alternatives and a few specific deliverables. The creation of a ‘Small Parts Cycle Count’ Excel file …

Facilities Redesign Of Stockroom At Elcon Precision, David M. Brawner, Tyler O. Mastromattei, Jay Y. Matsumoto

Industrial and Manufacturing Engineering

Elcon Precision is a company based out of San Jose, California specializing in the photochemical processing of materials and brazing of metals and ceramics for a variety of different industries. Three students from the Industrial Engineering Department at California Polytechnic State University, San Luis Obispo were contacted by Elcon Precision to help redesign their stockroom and inventory areas in their San Jose location in order to allow for the future growth of the company. Elcon asked the Cal Poly project team to help increase efficiencies throughout the stockroom by creating an alternative layout that best suited the company's needs. This …

Database Implementation For Fines Management Of Student Organization, Parker K. Nomura

Industrial and Manufacturing Engineering

The Delta Upsilon fraternity at California Polytechnic State University in San Luis Obispo, California, currently has no formal system for fines management. This facilitated over $9000 in uncollected dues and fines during the 2016-17 academic year. The executive board have difficult access to accurate financial information and general members have difficult access to personal fines information. This project aims to design, implement, and test a fines management system to reduce the annual amount of unpaid dues by $4500. The system is to be cost-effective, which will be measured as a decrease in uncollected dues. The system will be beneficial to …

The Design Of A Digital Scheduling Solution For Healing Alternatives, Hailey A. Malin, Krista L. Mcallester, Anne E. Shields

Industrial and Manufacturing Engineering

The focus of this senior project is to assist Healing Alternatives, an acupuncture clinic located in San Luis Obispo, in developing a business management software to fit their needs and boost their overall organization. The approach to finding the right fit for this business included assessing their current system while simultaneously investigating other providers. Once alternatives were found that met all of Healing Alternatives’ initial requirements, trial demos were generated in order to perform user experience testing. The presented final solution, a scheduling software called Acuity Scheduling, was implemented in a three-phase move plan that occurred over the period of …

Development Of An Additive Manufacturing Compression Molding Process For Low Cost In-House Prototyping, Grant Forrester Warden

Industrial and Manufacturing Engineering

Composite parts can be manufactured using various processes. Generally, a mix of resin and fiber is formed into the desired geometry using a mold and pressure. One process used by Dr. Joseph Mello in his research is known as compression molding. Compression molds are generally made from large billets of aluminum or stainless steel, are machined by a CNC mill, and are then hand-finished with polishes and mold preparation products. This process is expensive, requires large machinery and experienced operators, and introduces long lead times relative to the design cycle of the part being manufactured. The nature of Dr. Mello's …

Julian's Forecasting, Krista R. Bowdle

Industrial and Manufacturing Engineering

This report focuses on developing a solution to a current problem faced at Julian’s Cafe and Bistro. The problem is that inaccurate order quantities are leading to inventory shortage and surplus which is causing unnecessary profit loss. After accessing and analyzing historical sales data, several forecasts were created using various approaches. After assessing each method and applying a mean absolute percentage error to see how accurate the forecasts were, the seasonal forecast with removing outliers initially was the selected method. After, this method was used to forecast the top three selling items at Julian’s and make demand predictions for busy …

Healing Alternatives Workspace Remodel, Lissandra Ilcyn, Jenifer Astrid Colmenares, Grace E. Kuffner

Industrial and Manufacturing Engineering

Healing Alternatives is an acupuncture office space located in a repurposed house in San Luis Obispo. Healing Alternatives’ current facility layout does not allow for an additional treatment room or the space to provide additional services because of the wasted space within the facility. Furthermore, patients can be disrupted by noise outside the treatment room causing a negative customer experience. The project team’s objectives are to:

o Design two layout alternatives

o Provide a time estimate for each alternative

o Provide a cost analysis of each alternative

o Implement 5s methodology on the storage room

o Provide a 2D-3D model …

Designing A Manufacturing System To Reduce Production Learning Curve, Nicholas Devin Kuhnsman

Industrial and Manufacturing Engineering

The goal of this project was to design a new manufacturing system for Patio Pacific that would reduce the learning curve and the skilled labor required in the production process. Multiple ideas to decrease the scrap rate in the vert manufacturing process were tested. It was determined that outsourcing the manufacturing of the vertical frame piece was the most optimal because it would reduce overall cost and increase product quality. A new facility and production layout were designed in order to accommodate the new pre-manufactured parts. The approved facility design included a new production flow that transitioned manufacturing from single …

3d Printed Soft Robotic Hand, Zack Kisner, Chris Szigeti, David Leonardo

Mechanical Engineering Senior Theses

Soft robotics is an emerging industry, largely dominated by companies which hand mold their actuators. Our team set out to design an entirely 3D printed soft robotic hand, powered by a pneumatic control system which will prove both the capabilities of soft robots and those of 3D printing. Through research, computer aided design, finite element analysis, and experimental testing, a functioning actuator was created capable of a deflection of 2.17” at a maximum pressure input of 15 psi. The single actuator was expanded into a 4 finger gripper and the design was printed and assembled. The created prototype was ultimately …

3d Printed Carbon Fiber Electric Mountain Bike Frame, Chris Edwards, Fionn Ruder, Joseph Hurley, Micah Thomas, Mitch Spinelli, Parker Gribb

Mechanical Engineering Senior Theses

3D printing of carbon fiber composites has been a developing technology for about 5 years, and in this time, Arevo Labs has established itself as a leader in the field. Our team joined forces with Arevo, who sponsored our project as we showcased their new, innovative carbon fiber manufacturing process. To do so, we focused on the conceptual design, analysis, assembly, and material testing of an electric mountain-bike frame printed with Arevo’s continuous carbon fiber printing technology. Our bike consists of the main frame and a chain stay subsystem, which connects the rear wheel to the rest of the frame …

Efforts To Improve Free Body Diagrams, Kate N. Leipold, Sarilyn R. Ivancic

Presentations and other scholarship

It is frequently noted within the mechanical engineering department that students in Statics, and in following courses, are underperforming in their ability to create well-crafted free body diagrams (FBDs). The instructional faculty were charged to identify pedagogical methods to improve student performance in Statics and the retention of key concepts.

Two novel approaches were implemented over the 2016 academic year.

A pneumonic device to remember the key components of free body diagrams was developed and demonstrated consistently in class. The device is referred to as “The ABC’s of FBD’s”. The first four letters of the alphabet identify an item that …

Transient Heat Storage Systems, Ian M. Sweeney, Brock M. Johnson, Todd K. Lundberg

Mechanical Engineering

Phase change materials (PCM) have many applications in transient cooling systems, including those with high transient heat loads and low duty cycles. These materials allow a system to remain within a narrow temperature range with a relatively low weight compared to conventional heat sinks or high-power cooling systems. This senior capstone project includes the design of a PCM based thermal energy storage system to integrate into an existing cooling loop, as well as a determination of viable PCM’s for the application. This report contains the necessary information to build the test apparatus.

Wheelchair Tire Change, Vincent Aguilar, Martin Perez-Guzman, Spencer J. Solano

Mechanical Engineering

This project consists of a rear wheel wheelchair lift to be designed and created by a Cal Poly senior project team. This project was created for injured veteran Ms. Landeen who has the trouble of tracking mud into her house because of dirty wheelchair tires. The project was presented by the non-profit organization The Quality of Life Plus (QL+) Program. Much like when you remove your shoes coming into your home, Ms. Landeen needs a way to exchange her outdoor wheels for her clean indoor wheels.

The expected outcome of this project is a fully functioning device that will safely …

Verification Of Brand Authentication Technology Using Infrared Light And Image Processing, Thomas Fenner, Kevin Whalen, Josh Oliver

Mechanical Engineering

Statement of Confidentiality: The complete senior project report was submitted to the project advisor and sponsor. The results of this project are of a confidential nature and will not be published at this time.

Theatrical Turntable, Liam R. Martinez, Isaac Becker, Robert R. Reed, Caroline A. Whelan

Mechanical Engineering

No abstract provided.

Beach Wheelchair Attachment, Abbey Jo Scholle, Jackson Dallas Wiley, Jackson Cole

Mechanical Engineering

This document includes the problem that is under scrutiny, the background research towards finding a solution, the objectives, scope of the project, the planned overall design process, the preliminary design we have produced and analyzed, the critical design we have manufactured, the testing and results, and the final assessment of the produced design. The problem is lack of easy access and movement for wheelchair users on the beach. Other solutions and designs have been logged under background research. With this information, the scope of work was designed to meet all the needs specified and describe how the specifications will be …

Retractable Hammock, Collin J. Richardson, Jesse Bryn Mandell, Owen Alle Guenther

Mechanical Engineering

This Final Design Review will recap the objectives, background, design ideation, and concept development of the Retractable Hammock senior capstone project and continue to report on the final design and manufacturing that resulted in the final iteration of the Retractable Hammock.

Vibration Attenuating Medical Platform, Cameron Fisch, Noah Friedman, Tyler Gambill, David Harris, Kelek Olais

Mechanical Engineering Senior Theses

Millions of injured people are transported by ambulances each year. While the suspension systems of ambulances dampen the road vibrations felt by the passengers, they do not attenuate the vibration completely. To patients who have compromised physical states, vibration and displacement can aggravate their condition and cause additional pain. Our solution to this societal problem is the Vibration Attenuating Medical Platform (VAMP). VAMP consists of an aluminum and steel structure that is moved with a pneumatic piston. This prototype is designed to fit into existing ambulances and attenuate the vibrations not eliminated by the ambulances suspension. After conducting background research, …

Generation Of Three-Dimensional Optical Cusp Beams With Ultrathin Metasurfaces, Weiwei Liu, Yuchao Zhang, Jie Gao, Xiaodong Yang

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Cusp beams are one type of complex structured beams with unique multiple self-accelerating channels and needle-like field structures owning great potentials to advance applications such as particle micromanipulation and super-resolution imaging. The traditional method to generate optical catastrophe is based on cumbrous reflective diffraction optical elements, which makes optical system complicated and hinders the nanophotonics integration. Here we design geometric phase based ultrathin plasmonic metasurfaces made of nanoslit antennas to produce three-dimensional (3D) optical cusp beams with variable numbers of self-accelerating channels in a broadband wavelength range. The entire beam propagation profiles of the cusp beams generated from the metasurfaces …

Modeling Of Cloud-Based Digital Twins For Smart Manufacturing With Mt Connect, Liwen Hu, Ngoc-Tu Nguyen, Wenjin Tao, Ming-Chuan Leu, Xiaoqing Frank Liu, Rakib Shahriar, S M Nahian Al Sunny

Mechanical and Aerospace Engineering Faculty Research & Creative Works

The common modeling of digital twins uses an information model to describe the physical machines. The integration of digital twins into productive cyber-physical cloud manufacturing (CPCM) systems imposes strong demands such as reducing overhead and saving resources. In this paper, we develop and investigate a new method for building cloud-based digital twins (CBDT), which can be adapted to the CPCM platform. Our method helps reduce computing resources in the information processing center for efficient interactions between human users and physical machines. We introduce a knowledge resource center (KRC) built on a cloud server for information intensive applications. An information model …

Defect Detection In Selective Laser Melting, Moira Foster

Master's Theses

Additively manufactured parts produced using selective laser melting (SLM) are prone to defects created during the build process due to part shrinkage while cooling. Currently defects are found only after the part is removed from the printer. To determine whether cracks can be detected before a print is completed, this project developed print parameters to print a test coupon with inherent defects – warpage and cracking. Data recorded during the build was then characterized to determine when the defects occurred.

The test coupon was printed using two sets of print parameters developed to control the severity of warpage and cracking. …

Measurements Of Fluid Structures And Mass Transport In Channel With Fabric Base, Karl David Mcallister

Dissertations

This thesis studies the relationships between flow structures and mass transport (dye concentration) within a Poiseuelle water flow glass chamber using optical flow experimental techniques in turbulent conditions. Through optical flow methods, velocity, vorticity, kinetic energy, Reynolds stress and turbulent production metrics where determined by laser illuminated glass beads and Rhodamine 6G dye removing from three different fabric substrates for multiple horizontal planes and one vertical plane. From the dye intensity, mass concentration metrics were determined providing visualization of velocity and mass transport simultaneously along with kinetic energy, mass flux, and concentration fluctuations.

Characterization Of Solid Oxide Fuel Cells With Lscf-Sdc Composite Cathodes, Gianfranco Digiuseppe, Venkatesh Boddapati

Mechanical Engineering Publications

This paper reports the study of an anode-supported SOFC cell containing an LSCF-SDC composite cathode. The SOFC cell was tested at different temperatures and reactant flow rates. After testing, the cell was sectioned and characterized using SEM/EDS. Such analysis indicated that no structural damage and no significant interdiffusion of elements among the layers occurred. The measured electrochemical performance data at different temperatures indicate an Arrhenius behavior or temperature activated processes. The low-porosity anode functional layer appears to be very sensitive to low hydrogen contents. The electrochemical performance is also affected by changing air flow rates.

Annuloplasty Mti: Improved Tooling For Annuloplasty Ring Manufacturing, Justin David Smith, Spencer Lee Combs, Luke Edward Maly

Mechanical Engineering

The complete senior project report was submitted to the project advisor and sponsor. The results of this project are of a confidential nature and will not be published at this time.