Mechanical Engineering Commons^™

Shear Lag Sutures: Improved Suture Repair Through The Use Of Adhesives, S. W. Linderman, I. Kormpakis, R. H. Gelberman, Victor Birman, U. G. K. Wegst, G. M. Genin, S. Thomopoulos

Mechanical and Aerospace Engineering Faculty Research & Creative Works

No abstract provided.

Me-Em Enewsbrief, September 2015, Department Of Mechanical Engineering-Engineering Mechanics, Michigan Technological University

Department of Mechanical and Aerospace Engineering eNewsBrief

No abstract provided.

Sae Baja Dynamic Loading, Ryan Flatland, Christian George, Nick Bonafede

Mechanical Engineering

Cal Poly’s SAE Baja team undertook a project to measure the loads applied to an offroad buggy via the ground, including any obstacles. Originally, the ground loads pertaining to suspension, drivetrain, and chassis were based on rough estimates and historical part failures. This led to large safety factors, overbuilt parts, unknown part life, and improperly designed points of failure. In order for the team’s designs to advance to the next level of competition, an accurate set of loading cases were required. The main focus of the project was the suspension loads measured with strain gauges and a shock potentiometer, however …

The Rapidly Reconfigurable Research Cockpit, Richard Joyce

Link Foundation Modeling, Simulation and Training Fellowship Reports

The goal of the Rapidly Reconfigurable Research Cockpit (R3C) project is to create and evaluate a novel approach for aviation simulators. Our concept combines a virtual reality visual environment with the tactile feedback typically found in early stage mockups. A low cost, easily modified, yet geometrically accurate cockpit panel (fabricated using 3D printing, for example) can be used while the pilot/operator wears a head-mounted display providing the visual overlay of the simulator.

Contributions Of Mass And Bond Energy Difference And Interface Defects On Thermal Boundary Conductance, Nicholas A. Roberts, Changjin Choi

Mechanical and Aerospace Engineering Faculty Publications

The impact of mass and bond energy difference and interface defects on thermal boundary conductance (TBC) is investigated using non-equilibrium molecular dynamics (NEMD) with the Lennard-Jones (L-J) interatomic potential. Results show that the maximum TBC is achieved when the mass and bond energy of two dissimilar materials are matched, although the effective thermal conductivity is not necessarily a maximum due to the contributions of the thermal conductivity of the constituent materials. Mass and bond energy differences result in a mismatch between phonon dispersions, limiting high frequency phonon transport at the interface. This frequency mismatch is defined by a frequency ratio, …

An Approach For Designing Origami-Adapted Products With Aerospace Mechanism Examples, Jessica Morgan

Theses and Dissertations

The objective of this research is to develop a design process for origami-adapted products and demonstrate it using aerospace mechanism examples. Origami-adapted design is a type of origami-based design. Origami-based design ranges from abstract to concrete applications of origami to design and includes: origami-inspired design, origami-adapted design, and origami-applied design. Origami-adapted design adapts origami fold patterns into products while preserving functionality. Some of the desirable attributes of origami that are sought after in design include: 1) reduced number of parts, 2) stowability, 3) deployability, 4) transportability, 5) manufacturability from a flat sheet of material, 6) ease of miniaturization, 7) a …

Effect Of Endplate On The Blast Wave Profile In A Compressed Gas Shock Tube, Sudeepto Kahali

Theses

Blast related brain injuries are commonly encountered in the recent wars of Iraq and Afghanistan increased use of improvised explosive devices (IEDs). An estimated 20% of veterans returning from these operations have suffered traumatic brain injuries (TBI). The mechanisms and long-term effects of the injury are not fully understood, and extensive research effort is being focused toward identifying the mechanisms of primary blast injury. When a pure shock-blast wave encounters a subject, in the absence of shrapnel, casing or gaseous products, the loading is termed as primary blast loading, and its effects can be studied using shock tubes.

The wave …

Propagation And Deposition Of Non-Circular Finite Release Particle-Laden Currents, ‪Nadim Zgheib, Thomas Bonometti, S. Balachandar

Mechanical Engineering Faculty Publications

The dynamics of non-axisymmetric turbidity currents is considered here for a range of Reynolds numbers of O (104) when based on the initial height of the release. The study comprises a series of experiments and highly resolved simulations for which a finite volume of particle-laden solution is released into fresh water. A mixture of water and polystyrene particles of mean diameter 𝑑̃𝑝=300𝜇m and mixture density 𝜌̃𝑐=1012kg/m3 is initially confined in a hollow cylinder at the centre of a large tank filled with fresh water. Cylinders with two different cross-sectional shapes, but equal cross-sectional areas, are examined: a circle and a …

System And Method For Estimating States Of Spacecraft In Planet-Moon Environment, Piyush Grover

Department of Mechanical and Materials Engineering: Faculty Publications

A method estimates a state of a spacecraft in a planet-moon environment by executing iteratively a particle filter. The particle filter comprising integrates individually states of each particle of the particle filter according to a probability-evolution equation using a model of the state of the spacecraft represented as a planar circular restricted three-body problem and determines a prior probability of each particle as a previous posterior probability of a corresponding particle during a previous iteration. A joint probability distribution of the state of the spacecraft is determines using the states of each particle and the prior probabilities of each particle …

Design And Research Of Vlcc Vessel Virtual Marine Engine Room, Chuang Zhao

Maritime Safety & Environment Management Dissertations (Dalian)

No abstract provided.

Optimization Of Blalock-Taussig Shunt And Anastomotic Geometry For Vascular Access Fistula Using A Genetic Algorithm, Guangyu Bao

McKelvey School of Engineering Graduate Student Theses & Dissertations

Blalock-Taussig (BT) shunts are used for defects that affect the flow of blood from the right ventricle, through the pulmonary artery, and to the lungs. Arteriovenous (AV) fistula is one type of vascular access which is a surgically created vein used to remove and return blood during hemodialysis. Plastic grafts used in the above two reconstructions may result in areas of non-physiologic flow in the grafts leading to risk of stenosis (blocked area) and thrombosis, which is the single major cause for access morbidity. The focus of this thesis is to study BT shunts and anastomoses models using Computational Fluid …

Entry Flow And Heat Transfer Of Laminar And Turbulent Forced Convection Of Nanofluids In A Pipe And A Channel, Yihe Huang

McKelvey School of Engineering Graduate Student Theses & Dissertations

This thesis presents a numerical investigation of laminar and turbulent fluid flow and convective heat transfer of nanofluids in the entrance and fully developed regions of flow in a channel and a pipe. In recent years, nanofluids have attracted attention as promising heat transfer fluids in many industrial processes due to their high thermal conductivity. Nanofluids consist of a suspension of nanometer-sized particles of higher thermal conductivity in a liquid such as water. The thermal conductivity of nanoparticles is typically an order-of-magnitude higher than the base liquid, which results in a significant increase in the thermal performance of the nanofluid …

Fabrication Of Cellulose Fine Fiber Based Membranes Embedded With Silver Nanoparticles Via Forcespinning, Fenghua Xu, Baicheng Weng, Luis A. Materon, Anxiu Kuang, Jorge A. Trujillo, Karen Lozano

Mechanical Engineering Faculty Publications

This study presents the successful development of cellulose fiber based membranes embedded with silver nanoparticles. These fine fiber membranes were developed utilizing the Forcespinning (FS) technique followed by alkaline hydrolysis treatment. The fiber morphology, homogeneity and yield were optimized by varying spinning parameters such as polymer concentration and angular velocity of the spinnerets. The structure, thermal and mechanical properties, and water absorption capability of the developed membranes were investigated. The cellulose acetate (CA) present in the membrane was converted to cellulose in the presence of embedded silver nanoparticles by alkaline hydrolysis. The silver nanoparticles embedded cellulose membrane exhibits outstanding water …

A Microstructure And Hardness Study Of Functionally Graded Materials Ti6al4v/Tic By Laser Metal Deposition, Jingwei Zhang, Yunlu Zhang, Frank W. Liou, Joseph William Newkirk, Karen M. Brown Taminger, William J. Seufzer

Materials Science and Engineering Faculty Research & Creative Works

Crack free functionally graded material (FGM) Ti6Al4V-TiC has been fabricated by laser metal deposition (LMD) using TiC and Ti6Al4V powder which were premixed for different ratios. This study focuses on the influence of laser processing parameters and TiC compositional distribution on microstructure, Vickers hardness and phase. The microstructure is analyzed by scanning electron microscopy (SEM), x-ray diffraction (XRD) and hardness tests. Primary carbide, eutectic carbide and unmelted carbide are found in the deposit area. When laser power increased, the primary and secondary dendrite arm spacing increased. The laser power and scanning speed did not influence the Vickers hardness distribution significantly.

Laser Metal Deposition Of Functionally Gradient Materials From Elemental Copper And Nickel Powders, Sreekar Karnati, Todd E. Sparks, Frank W. Liou, Joseph William Newkirk, Karen M. Brown Taminger, William J. Seufzer

Mechanical and Aerospace Engineering Faculty Research & Creative Works

This work deals with the planning and fabrication of a functionally gradient copper-nickel composition via Laser Metal Deposition (LMD). Various compositions of copper and nickel were made by blending different weight percentages which were then sequentially deposited to fabricate functionally gradient copper-nickel thin-wall structures. Analyses were performed by sectioning the thin-wall samples for metallographic, hardness, X-ray diffraction (XRD) and Energy Dispersive X-ray Spectroscopy (EDS) studies. The fabrication was studied for identifying and corroborating the deposited compositions and their corresponding gradients. XRD analyses were performed to identify the crystal structure of the deposit. EDS analysis was instrumental in identifying the variation …

Microstructure And Property Of Tib-Reinforced Ti Alloy Composites By Laser Metal Deposition, Yunlu Zhang, Jingwei Zhang, Frank W. Liou, Joseph William Newkirk

Mechanical and Aerospace Engineering Faculty Research & Creative Works

TiB-reinforced Ti alloy composites have been laser deposited with pre-alloyed Ti-6Al4V-1B powder. The microstructure of the as-deposited and heat treated composites have been characterized in detail using scanning electron microscope (SEM). A homogeneous dispersion of needle-like TiB precipitates is formed in the Ti-6Al-4V α/β matrix. TiB precipitates promote formation of small near equaxed α/β grain after β annealing process. The micro-hardness of the laser deposited composites increase 20-30% with 5 vol. % TiB precipitates compared to unreinforced Ti-6Al-4V deposits.

Effects Of Temperature On Aqueous Freeform Extrusion Fabrication, Jie Li, Ming-Chuan Leu, Greg Hilmas

Mechanical and Aerospace Engineering Faculty Research & Creative Works

An experimental study was conducted to investigate the effect of temperature on ceramic parts produced by paste extrusion based additive manufacturing followed by sintering. A computer-controlled gantry system equipped with a piston extruder was used to extrude aqueous alumina paste. The system includes a temperature control subsystem that allows for freeform extrusion fabrication inside a low-temperature (<0°C) chamber. It can also be used for fabricating parts on a hot plate at ambient or higher temperatures (≥20°C). Test specimens were fabricated from aqueous aluminum pastes at -20°C in the low-temperature chamber and also on the hot plate at 40°C. The minimum angles achievable by these two processes for part fabrication, without use of support material, were compared. Also compared were the relative density and mechanical properties of the parts obtained after sintering. Microstructures were examined via scanning electron microscopy in order to obtain a deeper understanding of the effect of fabrication temperature.

Freeform Extrusion Fabrication Of Titanium Fiber Reinforced Bioactive Glass Scaffolds, Albin Thomas, Krishna C. R. Kolan, Ming-Chuan Leu, Greg Hilmas

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Although implants made with bioactive glass have shown promising results for bone repair, their application in repairing load-bearing long bones is limited due to their low fracture toughness and fairly fast degradation response in vivo. In this paper, we describe our investigation of freeform extrusion fabrication of silicate based 13-93 bioactive glass scaffolds reinforced with titanium fibers. A composite paste was prepared with 13-93 bioactive glass filled with titanium fibers (~16 µm in diameter and aspect ratio of ~250) having a volume fraction of 0.4 vol. %. This paste was then extruded to fabricate scaffolds with an extrudate diameter …

Optimal Rastering Orientation In Freeform Extrusion Fabrication Processes, Amir Ghazanfari, Wenbin Li, Ming-Chuan Leu, Robert G. Landers

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Many researchers have tried to optimize the build direction of additively manufactured parts to minimize the vertical staircase effect. However, the horizontal staircase effect should also be considered when fully dense parts are to be fabricated. In this paper, part inaccuracy due to the horizontal staircase effect is considered in order to determine the optimal rastering orientation in building the part. An algorithm is developed to estimate this inaccuracy and a technique is proposed to minimize it. The effect of rastering orientation on staircase errors is examined, and the particle swarm optimization method is used to determine the optimum rastering …

Direct Laser Deposition Of Ti-6al-4v From Elemental Powder Blends, Lei Yan, Xueyang Chen, Wei Li, Frank W. Liou, Joseph William Newkirk

Mechanical and Aerospace Engineering Faculty Research & Creative Works

A thin-wall structure composed of Ti-6Al-4V has been deposited using direct laser deposition (DLD) from blended Ti, Al, and V elemental powders. The microstructure and composition distribution along the build height direction were intensively investigated using optical microscopy, scanning electron microscopy/energy dispersive X-ray spectroscopy (SEM/EDS), and Vickers hardness testing. The microstructures of the as-deposited Ti-xAl-yV were studied using EDS to determine appropriate weight percentage for Al and V in the blended powders before mixing. The effects of laser power and laser transverse speed on the microstructure were investigated and optimized laser processing parameters were concluded.

Modeling Of Powder Bed Processing -- A Review, Aaron Flood, Frank W. Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Many models have been developed to model powder beds and these methods can be implemented to model a powder bed for Selective Laser Sintering, Selective Laser Melting and any other technique of additive manufacturing which uses powder beds. Two of the main systems are the Discrete Element Method (DEM) and the Geometric Method. The purpose of this paper is to analyze each of the methods. It will first highlight how each of the models creates the powder bed. The next aspect reviewed is the computational time and its causes. And lastly, each of the methods will be examined for their …

Solid Freeform Fabrication Of Transparent Fused Quartz Using A Filament Fed Process, J. Luo, L. J. Gilbert, C. Qu, B. Morrow, Douglas A. Bristow, Robert G. Landers, J. Goldstein, A. Urbas, Edward C. Kinzel

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Glass is a critical material for many scientific and engineering applications including optics, communications, electronics, and hermetic seals. Despite this technological relevance, there has been minimal research toward Additive Manufacturing (AM) of glass, particularly optically transparent glass. Additive Manufacturing of transparent glass offers potential advantages for lower processing costs for small production volumes, increased design freedom, and the ability to locally vary the optical properties of the part. Compared to common soda lime glass, fused quartz is better for AM since it has lower thermal expansion and higher index homogeneity. This paper presents a study of additive manufacturing of transparent …

Dc-Gain Layer-To-Layer Stability Criterion In Laser Metal Deposition Processes, Patrick M. Sammons, Douglas A. Bristow, Robert G. Landers

Mechanical and Aerospace Engineering Faculty Research & Creative Works

In Laser Metal Deposition (LMD), a blown powder metal additive manufacturing process, functional metal parts are fabricated in a layer-by-layer fashion. In addition to the in-layer dynamics, which describe how the process evolves within a given layer, the additive-fabrication property of LMD creates a second set of dynamics which describe how the process evolves from layer-to-layer. While these dynamics, termed layer-to-layer dynamics, are coupled with both the in-layer dynamics and the process operating conditions, they are not widely considered in the modeling, process planning, or process control of LMD operations. Because of this, seemingly valid choices for process parameters can …

Performance Metric For Powder Feeder Systems In Additive Manufacturing, Venkata Sivaram Bitragunta, Todd E. Sparks, Frank W. Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

In blown powder Direct Metal Deposition (DMD) process, parts are built by adding metal powder on the melt pool created by the laser system. At low feed rates powder feeder systems have perturbations. The study focused on relationship between the perturbation frequencies by inherent powder feeder designs and its impact on deposition quality. Performance metric determine the relation between perturbations in the powder flow and quality of the deposit. To determine performance metric, various powder feeder designs were analyzed. Perturbation frequencies were introduced to the disk feeder design. The quality of the deposit was determined by the surface roughness of …

Parameter Determination And Experimental Validation Of A Wire Feed Additive Manufacturing Model, Kannan Suresh Kumar, Todd E. Sparks, Frank W. Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Laser metal deposition with wire feed is one of the additive manufacturing methods with great scope and robustness. Process parameters plays an important role in controlling the process and obtaining an ideal manufactured part. Simulations tools are highly essential in determining the ideal parameters and melt pool conditions. The current work is a transient 3D model of wire feed additive manufacturing which realizes the heat transfer and fluid flow behavior of the process with varying laser power and power density. The model was programmed in Python and a 1 KW Gaussian beam fiber laser was used to conduct experiments. The …

Depth Of Cut Monitoring For Hybrid Manufacturing Using Acoustic Emission Sensor, Haythem Gaja, Frank W. Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Laser Metal Deposition LMD is a hybrid manufacturing process consist of a laser deposition system combined with a 5-axis CNC milling system. During laser deposition many parameters and their interaction affect the dimensional accuracy of the part produced, powder flow rate, laser power and travel speed are some of these parameters. Sensing the acoustic emission during milling marching gives feedback information regarding depth of metal being cut subsequent part dimensions, if an error in dimensions is found certain actions, such as remaching, close loop control, or laser remelting can be carried out to correct it. Thus a reliable hybrid manufacturing …

Methods Of Extrusion On Demand For High Solids Loading Ceramic Paste In Freeform Extrusion Fabrication, Wenbin Li, Amir Ghazanfari, Ming-Chuan Leu, Robert G. Landers

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Fabrication of highly dense parts with complex geometry by paste-extrusion-based solid freeform fabrication processes requires a precise control of the extrusion flow rate to dispense material on demand, which is often referred as Extrusion-On-Demand (EOD). The extrusion process for aqueous ceramic pastes is complex and difficult to control due to their non-Newtonian behavior, compressibility and inhomogeneity. In this study, three methods of EOD (based on ram extruder, needle valve, and auger valve) are introduced and investigated for the extrusion of high solids loading (i.e., > 50%, volumetric) aqueous alumina paste. Optimal extrusion process parameters for these methods are determined through printing …

Planning Freeform Extrusion Fabrication Processes With Consideration Of Horizontal Staircase Effect, Amir Ghazanfari, Wenbin Li, Ming-Chuan Leu, Robert G. Landers

Mechanical and Aerospace Engineering Faculty Research & Creative Works

An algorithm has been developed to estimate the “horizontal” staircase effect and a technique is proposed to reduce this type of geometrical error for freeform extrusion fabrication processes of 3D “solid” parts. The adaptive rastering technique, proposed in this paper, analyzes the geometry of each layer and changes the width of each line of the raster adaptively in order to reduce the staircase error and increase the productivity simultaneously. For each line, the maximum width that results in a staircase error smaller than a predefined threshold is determined for decreasing the fabrication time or increasing the dimensional accuracy, or both. …

A Framework For Large Scale Fused Pellet Modeling (Fpm) By An Industry Robot, Zhiyuan Wang, Renwei Liu, Todd E. Sparks, Frank W. Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Fused pellet modeling (FPM) is an important method in additive manufacturing technology, where granular material is used instead of filaments. In FPM, prototypes are constructed by the sequential deposition of material layers. As the size of the part increases, the problem of long build times and part deformation becomes critical. In this paper, methods for eliminating the void density during deposition and accuracy control principles for large scale FPM processes are studied. By analyzing the ab initio principles of this process, a mini extruder with variable pitch and progressive diameter screw for the large scale fused deposition is proposed. Based …

Numerical Solutions Of Generalized Burgers' Equations For Some Incompressible Non-Newtonian Fluids, Yupeng Shu

LSU New Orleans Theses and Dissertations

The author presents some generalized Burgers' equations for incompressible and isothermal flow of viscous non-Newtonian fluids based on the Cross model, the Carreau model, and the Power-Law model and some simple assumptions on the flows. The author numerically solves the traveling wave equations for the Cross model, the Carreau model, the Power-Law model by using industrial data. The author proves existence and uniqueness of solutions to the traveling wave equations of each of the three models. The author also provides numerical estimates of the shock thickness as well as maximum strain $\varepsilon_{11}$ for each of the fluids.