Mechanical Engineering Commons^™

Stress Corrosion Cracking In Polymer Matrix Glass Fiber Composites, Jonathan Kosak

Electronic Theses and Dissertations

With the use of Polymer Matrix Glass Fiber Composites ever expanding, understanding conditions that lead to failure before expected service life is of increasing importance. Stress Corrosion Cracking (SCC) has proven to be one such example of conditions found in use in high voltage transmission line applications that leads to brittle fracture of polymer matrix composites.

SCC has been proven to be the result of acid buildup on the lines due to corona discharges and water buildup. This acid leaches minerals from the fibers, leading to fracture at low loads and service life. In order to combat this problem, efforts …

An Integrated Approach To Developing Technical Communication Skills In Engineering Students, Ronald S. Harichandran, David J. Adams, Michael Collura, Nadiye O. Erdil, David Harding, Jean Nocito-Gobel, Amy Thompson

Engineering and Applied Science Education Faculty Publications

The Project to Integrate Technical Communication Habits (PITCH) is being implemented across seven engineering and computer science undergraduate programs. The overarching goal of PITCH is to develop written, oral and visual communication skills and professional habits in engineering students. PITCH activities begin in the very first semester and are reinforced and extended through all four years of each program. Senior design becomes the culminating experience in which students demonstrate the skills and habits acquired through PITCH courses. Student outcomes for the project were established based on an extensive survey of employers, alumni and faculty. Communication instruments include technical memoranda, poster …

Prediction Of Tribological Behavior Of Candidate Materials For Rotor Seals, John W. Franzino, Will F. Michul

Materials Engineering

To reduce high costs associated with manufacturing and testing materials for rotor seals, a procedure needs to be developed to quickly and accurately test candidate materials as they are released. The test should reduce the amount of fabrication required and model working conditions in order to accurately assess the tribological behavior of candidate materials. A possible solution was examined that utilized a rig meant to model operational stresses and wear. Compression modulus data was then taken in order to quantify the accumulation of damage due to microcracking, the primary mode of failure, through a damage index parameter. Testing results concluded …

Adaptive Kayak Seating: The Tide Rider 360, Irvin Camacho, Grant Petersen, Audrey Riddle, Andrea Voigt

Mechanical Engineering

The Adaptive Paddling Program at California Polytechnic State University has sponsored the construction of an adaptive kayak seat, the Tide Rider 360, to provide paddlers with disabilities sufficient trunk support while out on the water. In particular, this design focused on providing the least restrictive environment for all users while still providing sufficient lateral, neck, back, and hip support. This seat is intended for use in the quarterly Adaptive Paddling Program to allow people with disabilities to experience the joys of kayaking in the most comfortable and supportive environment possible.

The following report details the background research, design development, manufacturing, …

Feel Of The Ocean: Final Report, Ian E. Hoffman, Kevin T. Dunlea, Ryan A. Palo

Mechanical Engineering

The overall goal of this project is to create a system that will enhance the audience’s sense that they are actually in the ocean, surrounded by whales, as they attend the Music Department’s 2014 Spring RSVP show. We have designed something that, through the interaction of light and moving fabric, will augment the performance.

Team Joseph: Adaptive Aquatic Device, Paul Sands, Lilly Hoff, Andrea Voigt

Mechanical Engineering

The scope of this project included designing and fabricating an adaptive aquatic device for Joseph, a 20 year old student in the Special Education Program at San Luis Obispo High School with a subset of cerebral palsy known as spastic quadriplegia. The project was presented at the beginning of the Fall 2013 quarter to the mechanical engineering students at Cal Poly with the aspiration that a team of engineers would construct a device that would allow Joseph, his friends and family to compete in their first triathlon on July 27, 2014. The project was humbly accepted by mechanical engineering students …

Adapted Pool Cue, Cole Clark, Daniel Patterson, Michelle Cheung, Dylan Sauer

Mechanical Engineering

Our primary goal was to develop an adaptive device to allow a user with limited upper body mobility to more effectively play a game of pool. Within this goal it was important to design around the concept of a least restrictive environment, in order to provide the user with as close to a standard pool playing experience as possible. The device was designed to specifically meet the needs of John Lee, an Assistive Technology Specialist at Cal Poly's Disability Resource Center. Mr. Lee has muscular dystrophy, which limits his upper and lower body mobility and currently requires his use of …

Geared Wheelchair, Shawn Jafari, Kyle Sitton, Mitch Wickline

Mechanical Engineering

No abstract provided.

Blds Articulated Mounting Feet, Mitchell D. Conn, Chris Mazzucco

Mechanical Engineering

This final report summarizes all of the efforts of the Senior Project aimed at creating Articulating Mounting Feet for the BLDS. The project focuses on improving the design of the mounting feet for the current Boundary Layer Data System at Cal Poly, San Luis Obispo. Dr. Russ Westphal, the project’s sponsor, wishes that our team focus primarily on a reliable and lightweight mount design for a curved wing, with only transverse curvature. Dr. Westphal is currently researching the boundary layer effects on airplane wings at Cal Poly, and the ability to mount to a multitude of surface contours would increase …

Science Of Water Table, Tim Haigh, Kris Francis, Nick Schlemmer

Mechanical Engineering

No abstract provided.

Peek Wear Test System, Michael Brown, Mason Chellemi, Allian Roman

Mechanical Engineering

The wear characteristics of PEEK carbon fiber composites are not well understood in comparison to high strength materials in common use such as steel, aluminum, and carbon fiber epoxy. This lack of understanding limits the applications in which the superior strength to weight ratio and stiffness of PEEK carbon fiber composites may be utilized with confidence to situations in which there are no significant bearing surface interactions between nearby components. The objective of this project was to design, build, and test a machine that is capable of evaluating the behavior of PEEK carbon fiber composites in a long term, high …

Pbs Quantum Dot-Based Hetrojunction Solar Cells, Sawsan Khader Dagher

Dissertations

This study investigates the influence of nanoparticles (NPs) size on their optical properties, and the effect of combination of lead sulfide (PbS) quantum dots (QDs), with n-type and p-type NPs, on the photogenerated charge carriers transport across the heterojunction solar cell structure. PbS QDs, of a range of sizes, were synthesized using a co-precipitation process. In this study, p-type NPs, which are poly [3,4-ethylenedioxythiophene] –poly [styrenesulfonate] (PEDOT: PSS), copper oxide (CuO) and graphene oxide (GO); and n-type NPs which are zinc oxide (ZnO), titanium dioxide (TiO2), cadmium sulfide (CdS) and bismuth sulfide (Bi2S3), were synthesized and characterized by SEM and …

A Study On The Vibrational Performance Characteristics Of An E22 Isolator After Outgassing And Bake-Out, Alma Melendez

Master's Theses

The launch environment experiences many vibration, shock, and acoustic loads. A great concern is the high random vibration levels that can damage components and spacecraft structures, which can cause a mission failure. An effective method of reducing high frequency energy is using isolators. Overall, the need for vibration isolation has been increasing because there has been an increase in the use of mechanisms in which vibrations are prevalent. In addition, there has not been extensive research on the effects of isolators that are outgassed and cured. Therefore, it is important to investigate and understand the vibrational effects on isolators. It …

Creating A Seamless Pipeline Into Undergraduate Programs In Stem Fields Through Region-Wide Articulation Agreements, Immanuel Edinbarough, Mikhail M. Bouniaev, Bill W. Elliott

Manufacturing & Industrial Engineering Faculty Publications

Underrepresented minority students pursue science, technology, engineering, and mathematics (STEM) related degrees at much lower rates compared to other segments of the population. To attract minority students, schools with STEM programs have resorted to myriad strategies such as cohorts, scholarships, mentoring, summer bridges, etc. Some schools have also sought innovative ways to develop a pipeline for graduates of two-year technical degree programs to matriculate into their four-year STEM programs and complete the remaining coursework leading to a BAT or BS degree. The University of Texas at Brownsville (UTB) has adopted this latter innovative approach to increasing student enrollment in STEM …

Tailsitter Heading Estimation Using A Magnetometer, Timothy Mclain, Jason M. Beach, Matthew E. Argyle, Randall W. Beard, Stephen Morris

Faculty Publications

The tailsitter aircraft merges the endurance and speed of fixed-wing aircraft with the flexibility and VTOL abilities of rotorcraft. Typical control and estimation schemes make assumptions about the maximum attitude an aircraft will experience that are not valid for tailsitters. This paper discusses the limitations of a typical EKF magnetometer measurement update that uses Euler angles. It is shown how to use a second set of Euler angles to avoid gimbal lock. A method is given that bypasses the use of Euler angles altogether and directly uses the quaternion to determine heading error and update the attitude estimate. This method …

Automatic Evaluation Of Multidisciplinary Derivatives Using A Graph-Based Problem Formulation In Openmdao, Justin Gray, Tristan Hearn, Kenneth Moore, John Hwang, Joaquim Martins, Andrew Ning

Faculty Publications

The optimization of multidisciplinary systems with respect to large numbers of design variables is best pursued using a gradient-based optimization together with a method that efficiently evaluates coupled derivatives, such as the coupled adjoint method. However, implementing such a method in a problem with more than a few disciplines is time consuming and error prone. To address this issue, we develop an automated procedure for assembling and solving the coupled derivative equations that takes into account the disciplinary couplings using the interdisciplinary dependency graph of the problem. The coupled derivatives can be computed completely analytically, if analytic derivatives are available …

St. Jude Medical - R&D Robot For Sensor Testing, Andrew Chanul Kim, Stanley Logan Laszczyk, Edgar Nava, Nathan Gall

Electrical Engineering

No abstract provided.

Wake Interaction And Power Production Of Variable Height Model Wind Farms, M. H. Vested, N. Hamilton, J. N. Sørensen, Raul Bayoan Cal

Mechanical and Materials Engineering Faculty Publications and Presentations

Understanding wake dynamics is an ongoing research topic in wind energy, since wakes have considerable effects on the power production when wind turbines are placed in a wind farm. Wind tunnel experiments have been conducted to study the wake to wake interaction in a model wind farm in tandem with measurements of the extracted power. The aim is to investigate how alternating mast height influences the interaction of the wakes and the power production. Via the use of stereo-particle image velocimetry, the flow field was obtained in the first and last rows of the wind turbine array as a basis …

Relationship Between Jump Landing Kinematics And Peak Acl Force During A Jump In Downhill Skiing: A Simulation Study, D. Heinrich, Antonie J. Van Den Bogert, W. Nachbauer

Mechanical Engineering Faculty Publications

Recent data highlight that competitive skiers face a high risk of injuries especially during off-balance jump landing maneuvers in downhill skiing. The purpose of the present study was to develop a musculo-skeletal modeling and simulation approach to investigate the cause-and-effect relationship between a perturbed landing position, i.e., joint angles and trunk orientation, and the peak force in the anterior cruciate ligament (ACL) during jump landing. A two-dimensional musculo-skeletal model was developed and a baseline simulation was obtained reproducing measurement data of a reference landing movement. Based on the baseline simulation, a series of perturbed landing simulations (n=1000) was generated. Multiple …

Formula Sae Cooling System Design, Lisa Van Den Berg, Brandon Lofaro

Mechanical Engineering

The overall objective of this senior project is to develop, via testing and analysis, a guided process that will aid the Cal Poly Formula SAE team in designing their cooling system. More specifically, a set of designed tests will yield the results necessary in determining a combination of fan and radiator that will achieve appropriate cooling.

A test section that has the capability of interfacing with both the wind tunnel in the Thermal Science Lab and a radiator will be used to facilitate the necessary experiments. The wind tunnel is powered by fan controlled by a variable frequency drive that …

Formula Sae Hybrid Carbon Fiber Monocoque / Steel Tube Frame Chassis, Matthew Hagan, John Rappolt, John Waldrop

Mechanical Engineering

The Cal Poly Formula SAE Team created this project in order to design and fabricate a high-performance chassis which would be competitive at 2013 FSAE Lincoln, and to document the process so that future teams could more easily create a chassis. One of the main goals was to reduce weight from the 143- lb 2012 chassis subsystem. A weight of 95 lb was achieved, with 82 lb in the chassis structure itself and a predicted torsional stiffness of 1700 lb*ft/deg. Composite materials design and manufacturing techniques were developed during the project. Design, testing, and manufacturing processes are detailed, and results …

Low-Cost Strider For Guatemala, Nicole Catherine Cooper, Gonzalo Hernandez, Jared W. Tower

Mechanical Engineering

The purpose of this project was to create a strider, a type of standing rehabilitation device, for children in developing countries who have trouble walking and supporting their full body weight. The project was initially brought to us by Cal Poly professor Brian Self, who had visited a clinic in San Marcos and determined that there were children there who had difficulties with walking and were a need for a rehabilitation device. The team discussed the problem with Dr. Self, Matt Robinson (a local San Luis Obispo prosthetist), and Cal Poly physics professor Pete Schwartz, all of whom had visited …

Energy Generator Exploration Station Senior Project Report, Evan Carr, Christopher Scharff, Andrea Govea

Mechanical Engineering

The mission of Team EnGen is to create a safe and reliable, human powered energy generation system for the Exploration Station. This project was proposed by the Exploration Station in response to a grant received by Pacific Gas and Electric (PG&E) that allocated funds for an energy conservation exhibit. This system will take the form of a model energy truck and a darkened neighborhood display that the user powers through peddling, turning the generator to create the electricity that will light up the display. The Exploration Station and Team EnGen agree that this style of design is accessible to all …

2d Wireform Process Improvement, Katy Conlin, Carlo Ebora, Jordan Gamble

Mechanical Engineering

The body of this work has been created for Edwards Lifesciences in conjunction with senior project requirements. As such, the information produced and contained within is under a non‐disclosure agreement. As per request by sponsor, the body of the work will not be submitted to any outside parties, and the title page will serve as proof of completion.

Automated Foosball Table, Jim R. Stefani, Alex J. Herpy, Brett Gordon Jaeger, Kevin S. Haydon, Derek Alan Hamel

Mechanical Engineering

This project is the second iteration of an automated foosball table for Yaskawa America as a trade show display. The table is meant to provide an interactive experience which highlights the speed and precision of the Yaskawa hardware. The first iteration of the project was mainly focused on creating the physical hardware for the system and to begin the basic programming for the system. This phase of the project was focused on finalizing the physical hardware of the system, implementing the vision system and to continue the basic programing of the system AI. A third team will be assigned to …

Adaptive Beach Walker, Jonathan Larsen, Christian Nuñez, Nicholas Simon, Jessica Smith

Mechanical Engineering

The RAPD program is a federal organization funded by the National Science Foundation that supports the development of technologies for new and improved devices or software for persons with disabilities; in the case of our project and our fellow classmates, the program provided grants to student projects that are designed to help persons with disabilities in participating and enjoying physical activity. Our project is directed with the help of Dr. Widmann and Dr. Taylor of the Mechanical Engineering and Kinesiology Departments respectively, at California Polytechnic State University, San Luis Obispo. Three students from the Mechanical Department and one student from …

Mobile Solar Pv Trainer, Matthew Myers, Matthew Clause, Lawrence Smith

Mechanical Engineering

The aim of the Mobile Solar PV Trainer Project was to design, construct and test a versatile and robust laboratory training rig for the Cal Poly Electrical Engineering department. This project was inspired by the desire of one or more California Polytechnic State University electrical engineering professors to add laboratory components to two established upper division electrical engineering courses in photovoltaic panels and solar power. This report contains a detailed description of the trainer’s desired specifications, our ideation process, a thorough description of the selected trainer design including part drawings, assembly documentation and a bill of materials as well as …

Adaptive Adjustable Tricycle, Jasper E. Bolton, Kemely A. Chow, Ryan D. Hirahara, Heather K. Instasi

Mechanical Engineering

As a part of the Cal Poly Mechanical Engineering curriculum, all students must take part in a three quarter long senior design project. Students are presented with existing problems, select a project, and then apply the knowledge they have gained throughout their academic career to design and build a solution. The intent behind this project is to create an experience that is similar to an engineering project in industry, by applying engineering and teamwork skills to solve a problem.

Team Trikeceratops’ mission was to develop an adaptive adjustable tricycle to be used in the Special Education Department of the Buena …

Mini-High Temperature Hepa Filter Test Unit, Mario Trinchero, Juan Miguel Nagengast, Andrew Wood

Mechanical Engineering

There is a need for better HEPA filter materials, especially those able to withstand higher temperatures as experienced in fire conditions. In order to test these materials our team built a Mini High Temperature Testing Unit (MHTTU) that can rapidly, efficiently, and inexpensively test a large number of new and innovative materials for HEPA filter components. MHTTU test results will be used to down select the most promising materials for HEPA filter components (e.g., media, sealants, gaskets) for full scale testing in the HTTU. There are already some pieces of equipment that exist in other parts of the country that …

Modification Of A Draw Bar Type Arena Harrow To Three Point Mounted Type Harrow, Clayton Alan Brown

BioResource and Agricultural Engineering

This senior project will be the design, and construction of a three point hitch to be attached to a draw bar type spike tooth harrow. Currently used by the Cal Poly Rodeo Team to cultivate their arena before performances, and practices.

The attachment will allow the harrow to be pulled in both directions to create different types of soil affects.

Also the fabrications has a minimal budget so the majority of the materials will be scrap material already in position of the rodeo team or donated to the project.