Mechanical Engineering Commons^™

Automated Robotic Inspection System For Electronic Manufacturing, Roberto Alejandro Balderas

Theses and Dissertations - UTB/UTPA

An automated robotic inspection system for electronic manufacturing has been developed to identify pin defects of IC packages mounted on printed circuit boards using surface mount technology. The automated robotic inspection system consists of two robots, a computer, a CCD camera with frame gabber for image acquisition, and a customized windows program using neural network for on-line defect identification. Gray scale images of the pins on IC packages are acquired using ambient light. The images are filtered and formatted to appropriate size, so that Matlab neural network tool could be used. The images are used to train neural networks using …

Chemical Partitioning During Crystallization And Its Effect On The Microstructure And Magnetic Behavior Of Modified Nd–Fe–B Permanent Magnets, Jeffrey E. Shield, B. B. Kappes, D. J. Branagan, J. Bentley

Department of Mechanical and Materials Engineering: Faculty Publications

In this paper, the effect of alloy composition on the microstructural development of devitrified Nd–Fe–B-based alloys is investigated. While crystallization of simple ternary Nd₂Fe₁₄B resulted in a highly variable microstructure and relatively poor demagnetization behavior, alloying additions, notably Ti and C, were found to significantly refine and homogenize the crystallized microstructure. High spatial resolution energy dispersive X-ray spectroscopy revealed that partitioning to the grain boundaries led to the grain refinement by slowing interface kinetics. The more homogeneous grain structure resulted in improved demagnetization behavior, but segregating elements isolated grains and limited intergranular exchange coupling.

A New Filtering Technique For A Class Of Nonlinear Systems, Ming Xin, S. N. Balakrishnan

Mechanical and Aerospace Engineering Faculty Research & Creative Works

In this paper, a new nonlinear filtering technique (θ-D filter) is presented. This filter is derived by constructing the dual of a new nonlinear regulator control technique, θ-D approximation which involves approximate solution to the Hamilton-Jacobi-Bellman equation. The structure of this filter is similar to the state dependent riccati equation filter (SDREF). However, this method does not need time-consuming online computation of the algebraic Riccati equation at each sample time compared with the SDREF. By manipulating the perturbation terms both the asymptotic stability and optimality properties can be obtained. A simple pendulum problem is investigated to demonstrate the effectiveness of …

Experimental Implementation Of Adaptive-Critic Based Infinite Time Optimal Neurocontrol For A Heat Diffusion System, Prashant Prabhat, S. N. Balakrishnan, Dwight C. Look

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Recently the synthesis methodology for the infinite time optimal neuro-controllers for PDE systems in the framework of adaptive-critic design has been developed. In this paper, first we model an experimental setup representing one dimensional heat diffusion problems. Then we synthesize and implement an adaptive-critic based neuro-controller for online temperature profile control of the experimental setup.

Accuracy And Efficiency In Fem Modeling Of Turbofan Acoustic Radiation, Eivind Listerud, Walter Eversman

Mechanical and Aerospace Engineering Faculty Research & Creative Works

It is shown that there is an increase in efficiency of acoustic radiation finite element modeling with the incorporation of cubic rather than quadratic serendipity elements. Cubic serendipity elements produce a given level of accuracy for acoustic pressure using a coarser mesh than required using quadratic elements, thus decreasing the CPU time needed for accurate modeling. These elements have been applied to the near field inlet and aft acoustic radiation models for a turbofan engine with the result of considerable reduction in the dimensionality of the problem without sacrificing accuracy. Visual observations of the gain in computational efficiency is supported …

Cfd Simulations Of Critical Components In Fuel Filling Systems, R. Banerjee, X. Bai, D. Pugh, Kakkattukuzhy M. Isaac, D. Klein, J. Edson, W. Breig, L. Oliver

Mechanical and Aerospace Engineering Faculty Research & Creative Works

A comprehensive study is reported on the dynamics of critical components in the refueling process for passenger cars and light trucks. Nozzle, filler pipe, recirculation tube, tank, and canister are investigated. CFD simulations are conducted for flow rates of 4 liters/min (lpm) to 80 lpm for gasoline and up to 120 lpm for diesel fuel. Tank pressure, identified as a critical parameter controlling flow performance, is measured and utilized as a boundary condition. Flow simulation in a carbon canister, accomplished by treating the adsorbing carbon as a porous medium, indicates pressure drops which are in good agreement with published experimental …

Proper Orthogonal Decomposition Based Optimal Control Design Of Heat Equation With Discrete Actuators Using Neural Networks, Radhakant Padhi, S. N. Balakrishnan

Mechanical and Aerospace Engineering Faculty Research & Creative Works

A new method is presented for the optimal control design of one-dimensional heat equation with the actuators being concentrated at discrete points in the spatial domain. This systematic methodology incorporates the advanced concept of proper orthogonal decomposition for the model reduction of distributed parameter systems. After deigning a set of problem-oriented basis functions an analogous optimal control problem in the lumped domain is formulated. The optimal control problem is then solved in the time domain, in a state feedback sense, following the philosophy of adaptive critic neural networks. The control solution is then mapped back to the spatial domain using …

A Quantitative Similarity Metric For Design-By-Analogy, Daniel A. Mcadams, Kristin L. Wood

Mechanical and Aerospace Engineering Faculty Research & Creative Works

During the design and development of new products, design engineers use many techniques to generate and define new and "good" concepts. Inherent in this search for solutions is the conscious and unconscious reliance on prior experience and knowledge, or design-by-analogy. In this paper, a quantitative metric for design-by-analogy is developed. This metric is based on the functional similarity of products. By using this product-similarity metric, designers are able to formalize and quantify design-by-analogy techniques during concept and layout design. The methods, as developed in this paper, allow a designer with limited experience to develop sophisticated solutions that enhance the overall …

Forensic Investigation Of Failed Mast Arms Of Traffic Signal Supported Structures, Genda Chen, Michael G. Barker, D. Scott Mackenzie, Christopher W. Ramsay, Joe Alderson, Lokeswarappa R. Dharani, Jiaqing Yu

Civil, Architectural and Environmental Engineering Faculty Research & Creative Works

In Missouri, 11 traffic signal mast arms fractured at the arm-post weld connection in 7 years. To reduce this fatigue failure, the Missouri Department of Transportation developed a fatigue-resistant weld profile that increases the weld leg and reduces the slope of the weld at the toe. This study investigated causes of the failed arms, compared performance of new and old weld profiles, and suggested retrofitting measures for further investigation. The scope included a metallurgical investigation of one failed field mast arm, laboratory fatigue testing of five prototype mast arms (two new and three old profiles), and laboratory failure analysis of …

A New Method For Suboptimal Control Of A Class Of Nonlinear Systems, Ming Xin, S. N. Balakrishnan

Mechanical and Aerospace Engineering Faculty Research & Creative Works

In this paper, a new nonlinear control synthesis technique (θ - D approximation) is presented. This approach achieves suboptimal solutions to nonlinear optimal control problems in the sense that it solves the Hamilton-Jacobi-Bellman (HJB) equation approximately by adding perturbations to the cost function. By manipulating the perturbation terms both semi-globally asymptotic stability and suboptimality properties can be obtained. The convergence and stability proofs are given. This method overcomes the large control for large initial states problem that occurs in some other Taylor expansion based methods. It does not need time-consuming online computations like the state dependent Riccati equation (SDRE) technique. …

Effect Of Polymer-Surface Mobility On Adhesion In Poly(Methyl Methacrylate)-Tape System, Bhavesh C. Gandhi, Frank D. Blum, Lokeswarappa R. Dharani

Chemistry Faculty Research & Creative Works

The interaction between two polymer layers, especially adhesion between them, plays an important role in polymer processing and other applications. Detailed knowledge of the molecular structure and dynamics of polymer interfaces, and how they relate to macroscopic mechanical properties, should help designers construct more functional systems. Unfortunately, there have been few studies where both molecular and macroscopic studies have been performed on similar systems. In previous studies from our group, we have probed the dynamics of poly(methyl acrylate) (PMA) and thermal behavior of poly(methyl methacrylate) (PMMA) on silica. These studies helped us paint a picture for strongly bound molecules on …

The Effects Of An Interactive Computerized Multimedia Tutorial On Knowledge Gain In Modular Fixturing Design Concepts, Veekit O'Charoen

Dissertations and Theses @ UNI

This study was designed to compare student knowledge gain from learning modular fixturing design concepts by computer tutorial versus traditional lecture. The use of computer tutorial to support engineering and technology classroom instructions has been a major issue for many studies. The undergraduate curricula in engineering and technology are becoming increasingly complex due to the today's modern wide variety of manufacturing processes. The concept of modular fixturing in tool design course is one of the technical competencies which most industries would like graduates to be able to apply their knowledge to real-world problems and situations.

An interactive computerized multimedia tutorial …

Spectral Integration Of Microstructure And Design, Brent L. Adams, B. Henrie, M. Lyon, H. Garmestani, Surya R. Kalidindi

Faculty Publications

Support of the Army Research Office is greatly appreciated. Mechanical design can be conducted in a framework where consideration of microstructure as a continuous design variable is facilitated by the use of a Fourier space. Selection of the mechanical framework for the problem (e.g., mechanical constitutive model and homogenization relations) dictates the dimensionality of the pertinent microstructure representation. Microstructure is comprised of basic elements that belong to the local state space. Local state includes crystallographic phase and orientation, and other parameters such as composition. The local state space is transformed into an isomorphic set in Fourier space. The universe of …

Design And Operation Of A Pilot Plant For Biodiesel Production From Triglycerides, Balasubramaniam Karthikeyan

Masters Theses

"In the wake of the events of September 11th 2001, the quest to relieve the nation’s dependence on petroleum fuels have taken a new urgency, there is a renewed interest in use of renewable biogenic fuels in particular -- the “biodiesel.” Biodiesel generally refers to fatty acid methyl esters of monohydric alcohols -- predominantly the methyl alcohol.

The principal sources of fatty acids are vegetable oils - soybean oil and canola oil. However, there are other “cheaper” sources of fatty acids that include beef tallow, poultry fats, pork fats and the used cooking oils. The first two are available in …

Buckling Analysis Of Grid Stiffened Composite Structures, Samuel Kidane

LSU Master's Theses

Buckling of a stiffened composite cylinder is a very complex phenomenon that involves complex interactions between the skin and the stiffeners. Depending on different configurations of the skin and stiffener, different buckling failure modes and failure loads are observed in stiffened cylinders. In this work failure modes and buckling loads of stiffened composite cylinders under uniaxial loading condition is investigated by using analytical and experimental approaches. In the first Chapter an improved smeared method is developed to model the buckling problem of an isogird stiffened composite cylinder. In this model the stiffness contributions of the stiffeners is computed by analyzing …

Development Of A Micro Power Relay With Static Electrical Actuator, Ren Yang

LSU Master's Theses

In this thesis, a research about design and fabrication of a micro power relay is presented. Compared with the traditional electromagnetic relay and solid-state relay, MEMS micro power relay is introduced. After introducing the advantage and other people's research about the MEMS relay, some design and simulation about a new prototype micro power relay are done. Based on the design, UV-LIGA is used as the fabrication method. The bottom part and top part of the micro power relay are fabricated separately. After assembly the top part on the bottom part, some simple tests about the micro power relay are done. …

Transient Thermomechanical Interactions Of Shaft-Bushing Pair In Bearings - A Finite Element Study, Rajesh Krithivasan

LSU Master's Theses

This thesis presents a finite element parametric study of the transient thermomechanical interactions of shaft-bushing pairs in bearings to gain insight into the nature of two categories of failures encountered in practice. The first type of failure deals with occurrence of the so-called thermally induced seizure (TIS) during the start-up period followed by an investigation of TIS due to a transient flow-disturbance. The second part deals with the thermomechanical interactions of pin-bushing assembly under heavy oscillating loads where the failure is by TIS and/or thermal galling. An extensive set of parametric simulations covering a wide range of loads, speeds, operating …

Hard Surface Coating Experimental Evaluation And Thermomechanical Analysis Of A Seal With Micro Heat Exchanger, Yifan Qiu

LSU Master's Theses

Mechanical face seals are important components of many rotating machinery. Minimizing the friction between seal faces and efficiently removing the heat generated between seal surfaces are two crucial considerations in the design of mechanical seal. Thin film coating and MEMS technology hold great promise for improving the performance of mechanical seals from the viewpoint of reducing friction and heat at the interface in these two aspects. To reveal what effect the coating and MEMS technology can have on tribological properties of seals, friction and wear characteristics of Ti-C:H coatings on seal-like rings and heat transfer performances of a seal prototype …

Tribological Behavior Of Nanostructured Nickel, Dean Joseph Guidry

LSU Master's Theses

The present study reports the effects of electroplating parameters on the microstructure, and thus the mechanical and tribological properties, of nanostructured nickel. Electroplating was conducted in a Watt's type bath with a pH of 3.0 carried out using direct current in galvanostatic mode at current densities of 30 mA/cm² and 15 mA/cm² in electroplating bath temperatures of 30°C and 50°C. Grain size and distributions were determined from TEM (Transmission Electron Microscope) and SEM (Scanning Electron Microscope) micrographs. Tribological tests were carried out on a pin-on-disc type tribometer. The same tests were conducted on Ni-200 for the purpose of …

Effect Of Tip Geometry On Blade Tip Flow And Heat Transfer, David Michael Kontrovitz

LSU Master's Theses

In an attempt to increase thrust to weight ratio and efficiency of modern gas turbines, engine designers are always interested in increasing turbine operating temperatures. The benefits are attributed to the fact that higher temperature gases yield a higher energy potential. However, the detrimental effects on the components along the hot gas path can offset the benefits of increasing the operating temperature. The High Pressure Turbine (HPT) first stage blade is one component that is extremely vulnerable to the hot gas. The present study explores the effects of gap height and tip geometry on heat transfer distribution. This investigation differs …

Comparison Of Numerical And Experimental Results Of Four Liquid Spray Combustors, Dong Hu

LSU Master's Theses

Validation of CFD predictions for liquid spray combustion application is a challenging task due to difficulties in both modeling and experimental measurements. Validation is considered to be a key step for successful CFD predictions of combustion systems. The goals of this thesis are threefold: (1) validation of models used for spray combustion predictions, (2) using the validated predictions to explain steady flow and combustion physics, and (3) using the validated procedure to simulate conditions where unstable combustion behavior is observed experimentally, and to explore if such unstable behavior can be predicted correctly. The model validation is done with respect to …

Prediction Of Heat Transfer & Flow In Rotating Two-Pass Channels Connected By Holes., Achintya Kumar Pramanick

LSU Master's Theses

A computational study of the effect of rotation on the velocity and thermal field for a two-pass channel connected by rows of holes on the divider wall has been conducted. Detailed velocity and Nusselt number distributions are presented inside the rotating two-pass coolant channel. The enhanced cooling in this passage design is achieved by a combination of impingement and crossflow-induced swirl. The cross flow is generated from one coolant passage to the adjoining coolant passage through a series holes placed along the dividing wall. The holes deliver the flow from one passage to another typically achieved in a conventional design …

Parametric And Sensitivity Analysis Of A Vibratory Automobile Model, Kanika Nicole Vessel

LSU Master's Theses

Vibration response is an important aspect of any engineering problem. This thesis deals with developing a method to obtain the vibration, parametric and sensitivity of an automobile analyzed as a 2-DOF rigid body system with damping. The focus of the vibration analysis is to obtain the poles, eigenvectors, and natural frequencies of the system. The parametric analysis gave information on how the natural frequency is affected when one of the parameters is perturbed. Information about how much the system is affected by the change in one parameter is what is obtained from the sensitivity analysis. The theoretical solution contained in …

Tapered Liga Mold Insert, Ryan Anthony Turner

LSU Master's Theses

The applications of microstructures produced by the LIGA process are useful in a broad range of fields including: microfluidics, heat transfer, and mechanics. The Microsystems Engineering Team at Louisiana State University has used the LIGA process as a foundation for the team’s productivity in these areas. Many advances in the processes involved in producing these microstructures have been made in the past increasing the efficiency of the entire process. A modified exposure technique in the lithography stage of the LIGA process is being developed to produce microstructures with a draft angle as opposed to the standard straight walled structures. Electroformed …

Liga Mold Insert Fabrication Using Su-8 Photoresist, Jian Zhang

LSU Master's Theses

The LIGA process potentially enables economic mass-production of devices with high aspect ratio geometry. Central to the LIGA process is the fabrication of high quality LIGA molds. But in the traditional LIGA mold insert fabrication process, the x-ray photoresist poly-methyl-methacrylate (PMMA) is not highly sensitive to x-rays and a thick piece of PMMA sheet (>1mm) needs too much time to get exposed (bottom dose: 3500J/cm3), which results in excessive cost/ fabrication difficulty of the mold insert. Thus, in this thesis a negative photoresist SU-8 was tested as an x-ray photoresist in the LIGA fabrication process. SU-8 is much more …

A Model Of Heat And Mass Transfer In An Idealized Micro Heat Pipe, Jin Zhang

LSU Master's Theses

Micro heat pipes have been used to cool computer chips, but their heat transfer coefficients are low compared with that of conventional heat pipes. To understand this deficiency, an idealized micro heat pipe is proposed that has simplified interfacial geometry but retains the essential physics. It is a long and narrow cavity of rectangular cross section with the bottom made of a wetting material and the top a non-wetting material. A wetting liquid fills the bottom half of the cavity, and its vapor fills the rest. This configuration ensures that the liquid-vapor interface is pinned at the contact line. Since …

Effect Of Residual Thermal Stresses On Fracture Behavior And Mechanical Properties Of Al Sub 2 O Sub 3/Ni Cermets, Guo Jin Li, Da Ming Chen, Xiao Xian Huang, Jing Kun Guo

Faculty Publications

Effect of residual thermal stresses on fracture behavior and mechanical properties of Al₂O₃/Ni cermets was qualitatively explained by using theory on residual thermal stresses. When Ni particles are located within Al₂O₃ grains or Ni content is relatively low, tensile stresses are exerted at Al₂O₃-Al₂O₃ grain boundary. While fracturing, intergranular fracture is easily produced. When Ni particles are dispersed at Al₂O₃ grain boundary or Ni content is relatively high, compressive stresses are exerted at Al₂O₃-Al₂O₃grain boundary. …