Mechanical Engineering Commons^™

The Design And Manufacture Of Institutional Trays Using Simultaneous Engineering, Antonio Schmidt

Theses

This study evaluates thermoformed trays as used in the food service industry. The resin used in fabricating trays is a blend of Acrylonitrile Butadiene Styrene (ABS) and Polycarbonate (PC). The life of the trays is presently between 1 to 3 years. The trays are used in correctional facilities and hospitals. The handling of the tray is not abusive. The trays are pulled out of service once they exhibit stress cracking.

To further understand the unpredictable life of the thermoformed trays an understanding of the behavior of the plastics is required and the method of comparing one resin from another, as …

Computation Of Collision Parameters Of Spheres By Computer Vision, Sumit Sen

Theses

Collision parameter evaluation of rigid spherical particles requires estimation of pre- and post-impact position, velocity and angular velocity vectors of colliding particles. A three dimensional experimental technique is devised where the instantaneous position and orientation of the particles are determined by analyzing frames obtained through high speed video imaging system. Since the image obtained is two dimensional, a mirror setting is designed to capture two orthogonal views of collision in order to estimate motion in depth. The translational velocity vector is determined from the position information extracted through application of available image analysis techniques over two time frames of digitized …

Application Of Desktop Manufacturing System (Sla) For The Manufacturing Of A Centrifugal Pump Impeller Using Cad (I-Deas), Wasimuddin Azam Muhammad Syed

Theses

Desktop Manufacturing (DTM) systems which combine personal computer, laser and other technologies are being used to sculpt objects from computer generated models created on computer aided design (CAD) workstations. As a member of DTM systems, StereoLithography Apparatus (SLA) transforms 3-dimensional designs into a 3-D output. This can substantially reduce the time required to produce a prototype through the process of photopolymerization. The process involves the transfer of a liquid plastic monomer into a solid polymer by exposing it to ultraviolet light.

Although the process looks productive, inefficiencies can occur, if incorrect parameters are selected before its application for a particular …

Modeling, Evaluation, And Control Of A Flexible Manufacturing Cell Using Petri Nets, Glenn Arthur Thorniley

Theses

This thesis describes the usefulness of Petri nets in modeling, evaluating, and controlling a Flexible Manufacturing Cell (FMC). The basics of Petri net theory are explained and a specific FMC is examined. First, the FMC is modeled. The purpose of modeling is to facilitate the evaluation and provide a framework on which the control methodologies can be applied. The objective of the evaluation is to determine how the FMC would benefit most by replacing or adding equipment. Several ideas on control are combined to form a useful framework for the designing of the control net. With this framework the control …

A Study Of Annular Slurry Jet For Abrasive Waterjet Cutting, Thomas Kuriakose

Theses

The objective of this project is to study the performance of an annualr slurry jet nozzle for abrasive waterjet cutting. This nozzle has been invented by Avraham. Harnoy, Department of Mechanical Engineering, NJIT and presented to the patent committee of NJIT in May 1990. This study includes design and development of prototyes and testing of their performance. Moreover, it includes initial theoretical study of the flow behavior.

The idea is based on the merging of a high velocity pure waterjet with an annular jet of a slurry of water and abrasives at low velocity. The two jets merge outside the …

Uses And Applications Of Artificial Intelligence In Manufacturing, Manojkumar H. Desai

Theses

The purpose of the THESIS is to provide engineers and personnels with a overview of the concepts that underline Artificial Intelligence and Expert Systems. Artificial Intelligence is concerned with the developments of theories and techniques required to provide a computational engine with the abilities to perceive, think and act, in an intelligent manner in a complex environment.

Expert system is branch of Artificial Intelligence where the methods of reasoning emulate those of human experts. Artificial Intelligence derives it's power from its ability to represent complex forms of knowledge, some of it common sense, heuristic and symbolic, and the ability to …

Cost Deployment Based On Quality Function Deployment, John Goceljak

Theses

A methodology for Cost Deployment based on Quality Function Deployment (QFD) architecture is developed and explained. Following a comprehensive review of Quality Function Deployment terminology and composition, a house-of-quality is developed, and matrix correlation methodologies are discussed. Current applications are presented to illustrate the scope and adaptability of this quality assurance tool. In addition, an exercise in product design and review is conducted to illustrate a unique approach to cost deployment. Quality Function Deployment issues, including software, consulting, and preferred practices are also presented.

Errors In Constant-Velocity Shaft Couplings, Philip M. Remington

Theses

A Multiloop spatial system of rotations is used to represent a shaft coupling, allowing a transmission plane which may deviate from the plane of symmetry to be specified. The plane of transmission, for intersecting input and output shaft axes, is the locus of intersections of screw axes that compose the system. By prescribing the transmission plane outside of the plane of symmetry (commonly called the "homokinetic plane" or "bisecting plane") to pecified orientations, a phase shift between the input and output shaft rotational displacements will he quantified. The rotational phase shift between the input and output shafts can be evaluated …

Design Of A Material Handling System For The Automatic Assembly Of A Shower Head, Irshad Meherally

Theses

The design of a Material Handling System for the Shower Head assembly is proposed. The working principle of complete automation and individual workstation is presented using "I-DEAS" software. Alternative equipments and their usage in the automation of the assembly is also proposed. Custom made fixtures, workcarriers, orienters, magazines, part feeders are designed for the assembly. Analysis of design for assembly in terms of cost and efficiency is performed by generating a Coding System Technique.

Computational Aspects Of A Three Dimensional Non-Intrusive Particle Motion Tracking System, Avadhani S. Ashok

Theses

Development of a technique for non-intrusive particle motion tracking in three dimensions is considered. This technique is based on the principle of magnetic induction. In particular, the determination of the position and onentation of the particle from the information gathered is the pnncipal focus of this thesis. The development of such a system is motivated by the need to understand the flow patterns of granular material. This is of cntical importance in dealing with problems associated with bulk solids flows which occur in almost all industries and in natural geological events. A study of the current diagnostic techniques reveals the …

Local Stress Due To A Radial Loading At Nozzle-Pipe Connection With Different Thickness, Guosheng Lu

Theses

This thesis presents an analysis using the finite element method of the local stress at the nozzle and pipe connection subjected to a radial loading.

In this study, the local stress factor (for membrane and bending stresses) is presented in a series of plots with beta (nozzle radius/pipe radius) values ranging from 0.1 to 1.0 and gamma (pipe radius/wall thickness) values ranging from 10 to 100. The membrane and bending stresses in longitudinal and circumferential directions of the run pipe are computed as a function of the dimensionless parameters, beta and gamma.

For a given external radial loading with different …

Computer Aided Shape Optimization Using Finite Element Analysis, Charanpreet Singh Bagga

Theses

Various theories behind Computer Aided Shape Optimization are studied. A special attention is paid to the shape representation, mesh generation and refinement during the shape optimization process. Shape optimization process for a wall bracket is performed using the Computer Aided Engineering package of I-DEAS. Finite element analysis of the wall bracket is done and the stress distribution over the bracket is studied. The bracket is trimmed in the selected low stress regions using shape optimization capability of I-DEAS and an optimized shape of the wall bracket is obtained. The end product is evaluated using Supertab module of I-DEAS as well …

Computer Numerical Controlled (Cnc) Machining Of Screws And Dies For Plasticating Extruders : Determination Of The Criteria For Implementing Cnc Machining, Nilesh H. Desai

Theses

The work of this thesis is dedicated to the manufacturing industry making production equipment to manufacture plastic products. The main theme of the thesis is to determine the criteria for implementing Computer Numerical Control machining to make parts with complex geometries for production equipment.

A small manufacturing company with job shop type of production was chosen as the subject and study of extruder manufacturing process was performed. The various available alternatives of CNC manufacturing units available in the market were chosen and their feasibility examined.

At present a large variety of CNC machine tools are available in the market, offered …

A Finite Element Thermal And Diffusion Analysis At Bearing Metal Interface In Extrusion Processes, Biju Dennis

Theses

A mathematical model is developed to study the effect of extrusion speed and the bearing length on the surface temperature along the die billet interface. The surface temperature distribution resulting from the plastic work done on the die billet interface is studied. Finite element analysis is done on the model incorporating the mass transport effect occurring during the extrusion process and the interdependence of various parameters are presented. Die wearing problem is analyzed considering the effect of diffusion. Thermal analogy of the diffusion problem is utilized in the development of the mathematical model for diffusion problem and finite element analysis …

Implementing Computer Numerical Control Machine Tools In A Job Shop Environment, Rajesh Shah

Theses

Computer Numerical Control is one important phase to overall application of computer on the shopfloor. Today a large variety of CNC machine tools are offered by manufacturer following different standards. This thesis is organized with the purpose of comparing various technical and economical considerations for CNC machine tool purchase and application. The main purpose of study is to mention various features of CNC machine tools and its possible integration which can reduce product lead time and improve quality. General replacement minimum cost model is discussed with case study for economic justification of machine purchase. While discussing technical features emphasis is …

Computer-Aided Process Planning (Capp) Sorich, Sohail Pirzada

Theses

The last two decades have witnessed the increasing role of the computer in the process planning function. This has been further enhanced by the advent of the knowledge based expert system, and its impact on Computer Aided Process Planning (CAPP). CAPP has emerged as a strategic link between design and manufacture. This thesis discusses the various methods used in the process planning function. Group Technology (GT) plays a pivotal role in establishing CAPP. The utilization of Artificial Intelligence techniques in CAPP is listed. This study also presents an Interactive Software adaptive to product/part configuration variables.

Redesign Of Parts And Simulation Of Flexible Assembly Cell For Safety Water Shower Assembly, Balraj Y. Gardilla

Theses

A Design for Assembly (DSA) method is used to analyze the safety water shower assembly and to redesign the components with emphasis on meeting the criteria of allowing for flexible Assembly Cell (FAS). An Expert System is developed to select the right Assembly using VP-Expert. This thesis contrasts the old and new safety water shower assembly designs and describes the design of a final Flexible Assembly Cell. A PUMA 550 robot was investigated for use in the cell design. The flexible Assembly cell is simulated on silicon graphics using the IGRIP software. The economics of each part presentation method is …

Design And Development Of An Automated Assembly System In A Discrete Manufacturing Environment, Sandeep K. Desai

Theses

This work is dedicated to extend the technology of automated assembly to include small and thin parts, light in weight. As the parts are thin a problem exists in the feeding process and orientation. The objective of project is to overcome this difficulty. The main theme of this thesis is to reduce labor cost and to improve productivity and quality of assembly operations by introducing low cost automation in the companies having discrete manufacturing environment.

An example of assembly involving a thin part has been selected. Two components from an electrical switch assembly are chosen, namely the spring and rivet. …

A Case Study On Petri Net Modeling, Animation, And Simulation, Suresh C. Gurala

Theses

Petri nets as a graphical tool has developed over the last decade into a suitable model for representing, modeling, designing, analyzing and studying concurrent systems. In this thesis, Petri nets are applied for analyzing, modeling and simulation of a flexible assembly station. An existing AT&T FWS200 flexible assembly workstation for printed circuit board is modeled using Petri nets without the consideration of insertion failures and other abnormalities in the system. The Petri net model is then simulated using Graphics simulation language (GSL).

Development Of An Expert System For The Safety Of Workers From Electrical Hazards At Work Place, Faizul Islam

Theses

This thesis presents the development of an expert system for the safety of workers from electrical hazards at work place.

The objective of this work is to show how an expert system within the workplace can be used in helping to create an effective safety program.

An effective expert system for electrical safety have been developed for the workers to prevent accidents from electrical hazards using the safety regulations of Occupational Safety and Health Administration.

The regulations developed by OSHA have been incorporated in rule based expert system which can be accessed by any non computer professional and the system …

A Graphic Editor And Real Time Simulator Of Petri Net, Tenian Tang

Theses

A structurally designed graphic editor and real time simulator of Petri nets (PN) is presented. The package is programmed by Turbo C language, which runs in IBM-PC environmental with graphics adaptor. Various kinds of PN systems such as ordinary, general and timed Petri net can be modeled and analyzed by firing the models with real time token movement animations. Some properties of analyzed PN such as reachability, deadlock, firing time can be studied. Several illustrative examples are presented. The possible further enhancements are also discussed.

Development Of Cellular Manufacturing Systems For Overall Production Efficiency, Srinivas Lokula

Theses

For years the industrial job shop is facing an increase in complexity and decline in productivity due to increase in parts mix, volume of parts, plant size, machine production rates and part complexity. The development of Group Technology and Cellular Manufacturing seeks to eliminate or minimize complexity and to maximize productivity.

Cellular manufacturing is the physical division of job shop's manufacturing machinery into production cells. Each cell is designed to produce parts requiring similar machinery and machine operations. Cellular manufacturing is one of the best manufacturing techniques to support Just In Time manufacturing and Total Quality Management.

This thesis work …

Handling Of Glass Mat Thermoplastic From Manufacturing Station To Heating Station To Molding Machine, Ramulu Srinivas Neela

Theses

GMT composite sheets are a family of continuous glass fiber roving impregnated with thermoplastic resin with parts formed by compression molding. Significance of GMT sheets comes by its cost-effective performance sufficient to penetrate automotive, industrial, construction, and other markets not willing to pay for higher cost, fiber-reinforced composite systems. GMTs in comparison to traditional sheet metals and sheet molding compounds (SMCs) are lighter, corrosion resistant, require no special storage, exhibit faster cycle times, require no chemical reaction, produce less scrap, possess recycling benefits, are ready for painting, and exhibit maximum opportunities for parts consolidation due to exceptional strength, formability, lower …

Study Of A Non-Contact Gaging System Of Inspection, Gordhanbhai Ketan Patel

Theses

The quality control function has traditionally been performed using manual inspection methods and statistical sampling procedures. Manual inspection is generally a time - consuming procedure which involves precise, yet monotonous work. It often requires that parts be removed from the vicinity of the production machines to a separate inspection area. This causes delays and often constitutes a bottleneck in the manufacturing schedule.

As a solution to the above problem a Non - Contact Gaging System developed by Optical Gaging Products, Inc., has been used here to study the feasibility of using an automated inspection system and a procedure of developing …

Advanced Manufacturing Applications Of Cost Estimating Techniques For Metal Cutting Industries, Zubair Hamid

Theses

In this work, different cost estimating techniques in metal cutting industry were studied. A basic understanding of estimation concepts were given. The typical breakdown of total cost was also given and discussed in details. Practical applications of cost estimating is studied. The effect of different parameters which relate to the lot sizes or quantity were discussed. All these results show that total cost is minimum at a point which is called least cost point, after that cost increases because of the addition of extra resources, in terms of man, machine and increase in administrative expenses.

Design For Manufacturability (Computer Aided Optimum Gear Design), Narayan R. Mareddy

Theses

Design for manufacturing has design as the first manufacturing step. It is important to recognize the importance of design clubing with manufacturing to reduce the production, set up time. In this thesis concepts of design, manufacturing and four different ways of bringing design and manufacturing together are discussed in detail.

As there are large number of variables in the gear rating equations, it is very difficult to achieve optimum design by manual methods unless an extensive trial and error process is carried out. An algorithm has been developed which allows rapid convergence to the optimum gear design. The algorithm has …

Automation Of Part Inspection In A Coordinate Measuring Machine, Madhu N. Kanoor

Theses

Some of the drawbacks in inspecting a part using a Direct Computer Controlled Coordinate Measuring Machine are that a programmer has to generate a part program for the inspection process, and such programs have to be generated for each part to be inspected. These programs will be restricted to a kind of CMM, thus preventing the portability of the program t o other kinds of CMM.

If a part program can be generated off line after a part has been designed in a CAD system. an operator can inspect the part without any prior knowledge of the esoteric CMM programming …

Design Optimization Of Laminated Fiber Composites, Ramarao G. Prasad

Theses

Laminated Fiber Composites are finding a wide range of applications in structural design especially for light weight structures that have stringent stiffness and strength requirements Finding an efficient composite structural design that meets the requirements of a certain application can be achieved not only by sizing the cross-sectional areas and member thicknesses but also by global or local tailoring of the material properties through selective use of orientation, number and stacking sequence of the laminae that make up the composite laminate.

The work presented here treats the design optimization problem involving minimum weight design of fiber composite laminates subject to …

Development Of Technology For Glass Shaping By The Use Of Abrasive Water-Jet, Li-Yuan Shih

Theses

This study is to investigate the effects of AWJ properties on the results of glass machining and to develop a practical procedure for prediction of these results of abrasive waterjet (AWJ) machining. The use of glass in engineering and Abrasive Waterjet Cutting Technology are introduced. A practical technique to prevent defects and to improve the quality of the glass surface is suggested. A earlier parameter introduced, Exergy Distribution Density (EDD), is used in order to characterize the cutting conditions.

It was found that besides of EDD the results of machining are affected by the particles' destruction in the course of …

Implementation Of An Integrated High Energy Beam Workcell, Varadaraj Souda

Theses

This study is an effort to advance the technology of machining by High energy beams. Investigation of the Waterjet, Plasma and the Oxyfuel beams was carried out to explore novel machining techniques. The study was focussed on three major objectives.

One of the major objectives was to set up an Integrated beam workcell consisting of the three beams. A hydroabrasive waterjet workcell was modified to install the three cutting tools to be along the same line of traverse. An integrated beam consisting of the thermal and the waterjet beams was produced because of this arrangement. The feasibility of using the …