Mechanical Engineering Commons^™

Kinematic Analysis Of A Swash-Plate Mechanism Using Transformation Matrices, David Edgar Evans

Theses

The swash-plate mechanism is used to transfer rotational motion into translational motion and vice versa. Using transformation matrices to describe each joint, the displacements of the swash-plate mechanism were analyzed. The general transformation matrix model for the plane joint, not previously developed using transformation matrices, was presented. The solution was tested using a computer program. Examples of three different swash-plate angles; 10, 45, and 25' were considered. The solution was found to agree with previous solutions while offering a more complete description of the mechanism. Future work in this area could include a complete static, velocity, and/or dynamic analysis of …

Optimal Synthesis Of A Planar Four-Bar Function Generator Based On Imderect Measure Of Structural Error, Robert Ellis

Theses

A novel technique for optimal synthesis of a planar four-bar function generator is presented. An indirect measure of structural error is used to formulate an objective function which, along with its derivatives, is straightforward to evaluate and results in an elegant and robust algorithm. Lagrange multipliers are used to incorporate the loop closure constraint into the objective function.

In this thesis, the formulation of the objective function and the minimization algorithm are described, examples are presented, and the virtues and shortcomings of the algorithm are discussed.

Parameter Optimization For Curl Distortion In Building Parts Using 3-D Laser Stereolithography, Laurel A. Hanesian

Theses

The curl distortions in rapid prototyping using 3-D laser stereo lithography occur as the top layers shrink after being drawn and attaching to the bottom layers. The amount of curl is dependent upon the how much shrinkage the layer has finished prior to adhesion. It is also dependent on how deep the cure of the top layer amounts to as it adheres into the bottom layer. This thesis investigated the effect of build parameters on the distortions associated with the diagnostic 'Letter-H' shaped test part. The same parameters were also considered in a time optimization study, using calculated, predicted results …

Dynamic Friction Measurement, Modeling, And Compensation For Precise Motion Control, Simon Cohn

Theses

In this thesis, measurements of dynamic friction in a hydrodynamic journal bearing were performed for varying sinusoidal velocity excitations, loads, and lubricants. The results indicate that the friction data displays a negative slope in the mixed region of friction vs. velocity (f-v) curves, and also shows that the dynamic friction is not just a function of current velocity, but also a function of velocity history (hysteresis). These results are in agreement with previous experimental investigations by other investigators in lubricated friction.

Secondly, a dynamic friction model is fully explored and partially extended to provide quantitative agreement to measured friction values. …

Virtual Reality Modelling Of A Cnc Machine, Damian O'Sullivan

Theses

The increasing importance of training and upgrading skills has led to the use of new interactive technologies in the development of more effective training tools. Previous techniques for training Computer Numerical Control (CNC) machine operators, while excellent for their time, varied from brief inexpensive tutorials to expensive on the job training. A CNC machine uses a computer to perform the functions of the machine using a part program stored in the memory of the computer. This thesis describes a Virtual Reality (VR) model of a CNC milling machine, implemented within a VR environment representing a CNC workshop. Its development and …

An Investigation Using The Finite Element Method Into Bowing & Lean Of The 3rd Stage Turbine Blade Of The Pratt & Whitney Jt8d Gas Turbine Engine, Kevin O'Donoghue

Theses

Following a recent series of failures of overhauled third stage turbine blades in the JT8D- 15A gas turbine engine, new inspection criteria have been introduced by the engine manufacturer Pratt & Whitney. One such inspection checks for airfoil bowing and lean. A blade will bow or lean towards the suction face of the airfoil as a result of creep during engine operation. Third stage turbine blades from the JT8D low pressure turbine have been observed with as much as two millimetres of deflection measured at mid-span. In a geometrically correct T3 blade, the tensile centrifugal load due to engine rotation …

Development Of A Geothermal Heat Pump Test Facility, Chris Collins

Theses

Current environmental concerns have led to large scale research and development in the area of alternative energy supplies. The alternative energy system of interest in this study is the heat pump. Heat pumps extract heat from a variety of sources such as air, water and the earth, upgrade and transmit it to the required location. The aim of this thesis is to develop mathematical and experimental models to evaluate the performance of a heat pump which uses the earth as its thermal source. These models will then form the basis of design aids for installers sizing closed loop collection systems …

Multi-Lifecycle Assessment Of Cathode Ray Tubes, Devendra Jayant Badwe

Theses

Over the past few years environmental issues and concerns have become more and more important, as they become a common part of most people's personal experience. In these regards, the electronics industry is facing substantial problems in terms of end-of-life management of its products, televisions and monitors in particular. The building blocks of this industry are usually viewed as relatively "clean". However, manufacturing by-products of the electronics industry and the disposition of electronics are becoming increasingly important technical, financial, and environmental issues.

Within the context of the above issues, environmentally responsible disposal of Cathode Ray Tubes (CRT's), which is still …

Computational Determination Of Laminar Flow Loss Coefficients In 90° Channel Bend, Leonard Paul Parkin

Theses

Loss coefficients for laminar two dimensional incompressible channel (or duct) flow in a 90° bend are investigated using FEM software, FIDAP. This problem consists of a two dimensional duct with a 90° bend of constant radius flowing with water, at 70°F and atmositeno conditions. The bend radius to duct width ratios examined were 1.5 and 1.0. Both bend radius to duct width ratios were analyzed for Reynolds Number ranging from 50 to 1800. The pressure and velocity distributions were found and used to determine the pressure due to the bend. The results show the pressure loss effect due to the …

Modeling Of Deformed Swept Volumes With Sde And Its Applications To Nc Simulation And Verification, Feng Lu

Theses

Representation of swept volumes has important applications in NC simulation and verification as well as robot-motion planning. Most research on .the representation of swept volumes has been limited to rigid objects. In this study, a sweep deferential equation (SDE) approach is presented for the representation of deformed swept volumes generated by flexible objects.

The deformed swept volume analysis is integrated with machining physics to account for tool deformation/deflection for the NC simulation. End milling is modeled and analyzed and the tool deformations are calculated and integrated with the SDE program. A program is developed in C++ for the generation of …

Mechanical Design Of An Experimental Parallel Robot, Philip Song

Theses

OSCAR, or Operational Space Controlled Adjustable Robot, is a parallel-actuated manipulator, also known as Stewart Platform or platform manipulator. The apparatus consists of two platforms (base and top) and six prismatic actuators in between. The main advantage of a platform manipulator is the fact that it can out-perform serial manipulators in both load capacity and precision. However, there are disadvantages and weaknesses such as limited mobility. A platform manipulator has reduced workspace compared to serial manipulators. The problem of limited workspace is solved by enabling OSCAR to change its prismatic leg positioning about the base platform.

During the course of …

Equivalent Circuit Analysis Of A Seventh Order Bandpass Loudspeaker System, Michael Gunnar Johnson

Theses

A seventh order bandpass loudspeaker system was designed using an equivalent circuit analysis. The electrical, mechanical and acoustic systems were each modeled as separate subcircuits derived by using a Voltage-Force-Pressure or impedance analogy; the interactions between the subcircuits were modeled using coupled controlled-sources. The equivalent circuit was analyzed using SPICE (Simulation Program with Integrated Circuit Emphasis). A technique for modeling port and cavity resonances inside the enclosure using distributed element approximations for the resonant components was developed and verified by measurement.

A complete microcomputer based experimental loudspeaker testing system was designed incorporating a sweep frequency oscillator, a gain-controlled audio power …

Heat Transfer Enhancement From A Heat Pipe Immersed Horizontally In Water, Under Natural Convection Conditions, With The Aid Of Gas Injection, Evangelos J. Minakas

Theses

An experimental study has been performed to estimate the degree of heat transfer enhancement from a horizontal heat pipe, immersed in water with the aid of air injection. This thesis investigates the effects of different shroud shapes, shroud distances from the heat pipe, air injection rates, air injection configurations and air injection distances on the augmentation of heat transfer. Water was the experimental fluid and its temperature ranged from 17-60 °C, the surface temperature of the heat pipes varied from 18-75 °C.

It was discovered that the shape of the shrouds is a contributing factor on the heat transfer enhancement. …

Parameters' Analysis Of 3d Random Stacking Palletization, Najeeb Syed

Theses

Palletization is a very important element of production, distribution and warehousing activities. The 3D random stacking palletization method is based on volume utilization instead of surface area optimization. Random stacking provides interlocking among the boxes and hence it improves the stability of the pallet load. Volumetric Pallet Utilization is normally the prime concern of any palletization process, with Work in Process and Palletization time being also important. This research uses data generated from a previous heuristic to establish mathematical relationships between the three mentioned performance indices and also three additional indirect variables, namely: Total Number of Sub Volumes, Partitioned Remaining …

Finite Element Analysis Of Skin Injuries By Water Jet Cutting, Syed Muhammad Arif

Theses

High pressure water jets are used in industry for cleaning and cutting purposes. These devices can generate pressure up to 400 MPa. As high pressure water jets become more widespread in industry, injuries will be seen with great frequency. Penetrating injuries by these devices can produce minimal external evidence of extensive soft tissue injury. To know the extent of injury, it is important to study the relationship between operating parameters of water jet and the skin layers. A computational analysis is carried out using finite element method to find the effects of water jet pressure on the skin layer. Finite …

Experimental Investigation Of Collisional Properties Of Spheres, Laurent Labous

Theses

We present experimental results on the collisional properties of spheres obtained through high-speed video analysis. An apparatus is built that produces collisions of spheres of various sizes with a wide range of impact, velocities and incidence angles.

Edge detection techniques are implemented to track the position of the spheres from frame to frame whereby the translational velocities may be computed. In order to determine the rotational velocities, small markers are imprinted on the surfaces of the spheres and also tracked and matched from one frame to the next.. From the pre and post collision kinematic data, three collisional properties are …

Modeling Of Objects Using Planar Facets In Noisy Range Images, Girish Phansalkar

Theses

Products designed and manufactured before the advent of Computer Aided Design (CAD) and Computer Aided Manufacturing (CAM) technology have not been documented electronically. To avoid the laborious procedure of redesigning the parts, a reverse engineering approach can be adopted. This approach involves, taking a picture of the object and constructing a solid model from the image data.

Range image is a three dimensional image of an object or a scene. This image can be obtained from special cameras, called range image cameras, or can be constructed from the Coordinate Measuring Machine's (CMM) output data. Adaptive Fuzzy c-Elliptotype (AFC) clustering algorithm …

Experimental Study Of The Rise Of A Large Sphere In A Vibrated Bed Of Monodisperse Spheres, Loic Vanel

Theses

As a simplified way to study size segregation mechanisms, the rise of a single large sphere in a vibrated bed of smaller monodisperse spheres is investigated. The time it takes for the ball to rise from the bottom of the bed to the surface is measured in a very wide range of vibration amplitude, frequency and acceleration. Rise regimes are identified and are classified according to the macroscopic behaviors displayed by the granular bed: heaping, convection without heaping and crystallization. The influence of the large sphere's size on the rise velocity is described. The scaling features of the vibration amplitude …

An Analysis Of Printed Circuit Boards During Reflow Soldering., Paul Barry

Theses

Electronic manufacturing is currently one of the fastest growing industrial areas. This is due to the rapid advances in the computer and telecommunications sectors. Due to these advances, new surface mount devices have been developed to achieve greater miniaturisation at lower costs. As a result, a new surface mount technology has been developed to mount these devices onto printed circuit boards. However, problems exist with aspects of this process, principally open solder joints which result from circuit board warpage. The aim of this thesis is to undertake a) both an experimental and theoretical investigation of the reflow solder process and …

Implementation Of Fortran Finite Element Analysis Source Code With Application : Particle Deposition In A 90 Degree Duct Bend, Pantaleo Loiacono

Theses

Two FORTRAN 77 finite element analysis source codes, by 1.N. Reddy, were input into a PC, debugged, executed, and tested successfully. These programs are available to students interested in implementing a good finite element analysis source code on a PC or on a workstation in one or two dimensions. The programs can solve problems relating to heat transfer, stresses, beam analysis, frames, trusses, plane elasticity, plate bending, and laminar viscous incompressible fluids with various node and element combinations.

The two-dimensional program was used to obtain the velocity distributions in a 90 degree duct bend with incoming and exiting fully developed …

Relay Ladder Logic And Petri Nets For Discrete Event Control Design : A Comparative Study, Edward Twiss

Theses

In the 1960's and earlier discrete event systems (DES) were controlled by hardwired electromechanical relay systems. In 1969 an electronic programmable logic controller (PLC) was introduced. PLC's have been programmed utilizing relay ladder logic (RLL). RLL is a graphical programming language with software "devices" used to emulate electromechanical devices. RLL programs, however, often become large and difficult to understand because its graphical representation of physical switching devices obscures the discrete event dynamics inherent in the process to be controlled. Petri nets are a methodology for modeling discrete event systems (DES). Using a Petri net based controller, a control strategy could …

Granular Dynamics Study Of Sieving, Heng Yung

Theses

The objective of this thesis is to study the behaviors of granular particles under sieving. A three-dimensional dynamic simulation code was transferred and modified for this purpose, The major concern is the mass flow rate of the particles. Lots of case studies were run. The influences of the friction coefficient, the sieve aperture, and the energy of vibration are studied.

Design For Quality Manufacturability Analysis Of Total Nonconformity Damaged Parts, Samir R. Gami

Theses

The competitive nature of modern manufacturing, demands that innovative approaches be applied in order to have a competitive edge. Shortening the product development cycle, the period from initial design to full production, is a priority for most manufacturers today. The DFQM methodology addresses the issue of quality manufacturability (QM) - the likelihood that defects will occur during manufacture of a product in a standard plant. As a consequence, DFQM helps to shorten the design cycle time. The DFQM architecture identifies a variety of design factors and variables that influence specific defects. This process of influencing defects can be described by …

Implementation Of A Three-Dimensional Non-Intrusive Particle Tracking System, Vivek Gupta

Theses

A Three-Dimensional Non-Intrusive Particle Tracking System has been developed at NJIT's Particle Technology Center to provide experimental results for validating theories being developed in the field of Particle Technology. The system utilizes the principle of magnetic induction between several high-frequency miniature transmitters mounted inside a sphere and a set of receiving loop antennae mounted outside the experimental apparatus. Basic theories and algorithms for the tracking system have already been developed. The focus of this thesis is to make the tracking system more accurate, reliable and user-friendly and to apply it to the study of vibrated beds and chute flows. Various …

Design And Analysis Of Environmentally Safe Cooling Systems For Machine Tools, Haiping Xu

Theses

Many cooling systems of metal cutting and both their advantages and disadvantages have been reviewed. The cutting forces' relationships, stress distribution, energy consumption and heat generation of orthogonal processes are discussed. A two-dimensional finite element model has been developed to design and analyze a new proposed cooling device, which comes from the idea of "A Novel Cooling Device" proposed by Billatos et al. First, a thermal calculation is completed to compare the temperature difference between two different shapes of coiled pipe. Then, three different cutting conditions, which were considered in the experiments by Childs et al, are conducted under three …

Analysis Of Cim Performance Using Different Lan Structures A Simulation Approach, Kirk Rawle

Theses

This research illustrates a systematic procedure for modeling and performance analysis of the integration effect of communication network to the physical system. The concept is to model different layouts of Computer Integration Manufacturing (CIM) using different Local Area Network(LAN) structures. The steps to accomplish this concepts are, a) To determine the performance measures for physical layouts and the communication network, in order to obtain a performance analysis. b) Modeling the physical layout using Promodel simulation package. c) Extracting results from the outcome of the simulation of the physical layout and using this as input to the communication network simulation. d) …

Auditing & Measuring The Need For Flexibility In A Manufacturing Facility, Kartika-Sari Stroman

Theses

Flexible manufacturing was created out of the need for facilities to be able to efficiently respond to changes in their environment so as to build a competitive advantage. Flexible manufacturing (FM) is currently viewed as a way for facilities to be able to introduce and produce multiple products quickly and more efficiently. In this research we will present some new tools to help managers address the changes that are affecting the facility.

An audit was developed to help system designers identify the changes that are impacting the facilities. The audit provides the opportunity to understand the changes that are occurring …

Chute Flow Experiments, Yahong Zhang

Theses

The objective of this thesis is to study the behavior of granular materials flowing down an inclined chute using three diagnostic techniques under different chute inclination angles and chute floor conditions. The three methods are: (1) tracking the motion of single particle within the mass in a noninvasive manner using a transmitting sphere and antenna receiving system, (2) scale mass flow rate measurement, and (3) high speed camera system to obtain flow velocity measurements.

For these purposes, an experimental setup has been completed and a set experiments has been performed.

The Effect Of Liquid Gallium On Plastics, Vivek P. Dwivedi

Theses

As part of a joint effort by Cornell University and NJIT to find a replacement for mercury as a pressuring medium for P-V-T devices, we investigated the effect of liquid gallium on four thermoplastics: two semi-crystalline ( high density polyethylene and polypropylene ) and two amorphous ( polystyrene and polymethylmethacrylate ). Test specimens were covered with liquid gallium and held in vacuum oven at temperatures close to their melting points for up to two weeks. Change in weight after treatment with gallium was measured, along with tensile testing and particle analysis using dispersion x-ray spectroscopy. The results are compared with …

Simulation Study Of Particle Tracking System, Prashant B. Patel

Theses

A particle tracking system is being developed in the Particle Technology Laboratory of the Mechanical Engineering Department, at NJIT, In this thesis, an attempt is made to understand the effect of various parameters on the errors in the computed position and orientation of the sphere being tracked. Simulation results for a single transmitter assembly as well as a three transmitter assembly with 6, 9 and 17 antennae are presented. The effects of the level of noise in the voltages on the solution for the single transmitter assembly and three transmitter assembly are discussed. The concept of virtual antenna is introduced …