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Mechanical and Aerospace Engineering Faculty Research & Creative Works

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Articles 781 - 810 of 1144

Full-Text Articles in Mechanical Engineering

Thermocouple Embedding For The Production Of A Substrate For Rapid Manufacturing, Rana Gunaratnam, Todd E. Sparks, Frank W. Liou Aug 2007

Thermocouple Embedding For The Production Of A Substrate For Rapid Manufacturing, Rana Gunaratnam, Todd E. Sparks, Frank W. Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

This paper reports the results of a set of experiments testing methods to embed thermocouples during laser deposition. Various operating settings and shielding materials are explored. Temperature readings of the embedded thermocouples are compared with surface temperature readings taken by a non-contact digital pyrometer during the deposition process. Also, possibilities of using this information for system control are discussed.

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Response To "Comment On 'Adhesion-Delamination Mechanics Of A Presented Rectangular Film Adhered Onto A Rigid Substrate' [J. Appl. Phys. 101, 024903 (2007)]", Kai-Tak Wan, Gang Duan Aug 2007

Response To "Comment On 'Adhesion-Delamination Mechanics Of A Presented Rectangular Film Adhered Onto A Rigid Substrate' [J. Appl. Phys. 101, 024903 (2007)]", Kai-Tak Wan, Gang Duan

Mechanical and Aerospace Engineering Faculty Research & Creative Works

No abstract provided.

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Experimental Investigation Of Effect Of Environment Temperature On Freeze-Form Extrusion Fabrication, Xiyue Zhao, Michael S. Mason, Tieshu Huang, Ming-Chuan Leu, Robert G. Landers, Greg Hilmas, Samuel J. Easley, Michael W. Hayes Aug 2007

Experimental Investigation Of Effect Of Environment Temperature On Freeze-Form Extrusion Fabrication, Xiyue Zhao, Michael S. Mason, Tieshu Huang, Ming-Chuan Leu, Robert G. Landers, Greg Hilmas, Samuel J. Easley, Michael W. Hayes

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Freeze-form Extrusion Fabrication (FEF) is an additive manufacturing technique that extrudes ceramic loaded aqueous pastes layer by layer below the paste freezing temperature for component fabrication. A computer controlled 3-D gantry system has been developed for the FEF process. The system includes a temperature control subsystem that allows for fabrication of components below the paste freezing temperature. The low temperature environment allows for larger component fabrication. Comparisons in terms of layer thickness, self-sustaining ability, and system response were performed between 0⁰C and -20⁰C for alumina sample fabrications. The minimum deposition angles without use of support material have been determined for …

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Laser Deposition Cladding On-Line Inspection Using 3-D Scanner, Yu Yang, Todd E. Sparks, Jianzhong Ruan, Lan Ren, Frank W. Liou Aug 2007

Laser Deposition Cladding On-Line Inspection Using 3-D Scanner, Yu Yang, Todd E. Sparks, Jianzhong Ruan, Lan Ren, Frank W. Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Laser deposition directly deposits metal cladding to fabricate and repair components. In order to finish the fabrication or repair, 3-D shape of the deposition needs to be inspected, and thus it can be determined if it has sufficient cladding to fabricate a part after deposition process. In the present hybrid system in the Laser Aided Manufacturing Lab (LAMP) at the University of Missouri - Rolla, a CMM system is used to do the inspection. A CMM requires point-by-point contact, which is time consuming and difficult to plan for an irregular deposition geometry. Also, the CMM is a separate device, which …

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Cooperative Uav Formation Flying With Obstacle/Collision Avoidance, Xiaohua Wang, Vivek Yadav, S. N. Balakrishnan Jul 2007

Cooperative Uav Formation Flying With Obstacle/Collision Avoidance, Xiaohua Wang, Vivek Yadav, S. N. Balakrishnan

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Navigation problems of unmanned air vehicles (UAVs) flying in a formation in a free and an obstacle-laden environment are investigated in this brief. when static obstacles popup during the flight, the UAVs are required to steer around them and also avoid collisions between each other. In order to achieve these goals, a new dual-mode control strategy is proposed: a “safe mode” is defined as an operation in an obstacle-free environment and a “danger mode” is activated when there is a chance of collision or when there are obstacles in the path. Safe mode achieves global optimization because the dynamics of …

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A Novel Cylindrical Punch Method To Characterize Interfacial Adhesion And Residual Stress Of A Thin Polymer Film, Bing Feng Ju, Kuo Kang Liu, Ming Fung Wong, Kai Tak Wan May 2007

A Novel Cylindrical Punch Method To Characterize Interfacial Adhesion And Residual Stress Of A Thin Polymer Film, Bing Feng Ju, Kuo Kang Liu, Ming Fung Wong, Kai Tak Wan

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Adhesion of a pre-stressed silicone rubber film to a planar graphite surface was investigated by a new cylindrical punch method. a homemade apparatus was constructed to meet force and displacement resolutions of 0.1 μN and 10 nm. When the punch approached the intersurface force range across the punch-film gap, the film jumped into contact at "pull-in". Upon unloading, once the tensile load reached a threshold, a spontaneous delamination occurred at "pull-off" with a non-zero contact circle. a theoretical model was constructed based a simple energy balance. the new method can be used to characterize an adhesion interface between a pre-stressed …

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Coupled-Mode Theory For Stimulated Raman Scattering In High-Q/Vm Silicon Photonic Band Gap Defect Cavity Lasers, Xiaodong Yang, C. W. Wong Apr 2007

Coupled-Mode Theory For Stimulated Raman Scattering In High-Q/Vm Silicon Photonic Band Gap Defect Cavity Lasers, Xiaodong Yang, C. W. Wong

Mechanical and Aerospace Engineering Faculty Research & Creative Works

We examine the dynamics of stimulated Raman scattering in designed high-Q/Vm silicon photonic band gap nanocavities through the coupled-mode theory framework towards optically-pumped silicon lasing. The interplay of other X(3) effects such as two-photon absorption and optical Kerr, related free-carrier dynamics, thermal effects, as well as linear losses such as cavity radiation and linear material absorption are included and investigated numerically. Our results clarify the relative contributions and evolution of the mechanisms, and demonstrate the lasing and shutdown thresholds. Our studies illustrate the conditions for continuous-wave and pulsed highly-efficient Raman frequency conversion for practical realization in monolithic silicon …

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Efficient Sampling For Non-Intrusive Polynomial Chaos Applications With Multiple Uncertain Input Variables, Serhat Hosder, Robert W. Walters, Michael Balch Apr 2007

Efficient Sampling For Non-Intrusive Polynomial Chaos Applications With Multiple Uncertain Input Variables, Serhat Hosder, Robert W. Walters, Michael Balch

Mechanical and Aerospace Engineering Faculty Research & Creative Works

The accuracy and the computational efficiency of a Point-Collocation Non-Intrusive Polynomial Chaos (NIPC) method applied to stochastic problems with multiple uncertain input variables has been investigated. Two stochastic model problems with multiple uniform random variables were studied to determine the effect of different sampling methods (Random, Latin Hypercube, and Hammersley) for the selection of the collocation points. The effect of the number of collocation points on the accuracy of polynomial chaos expansions were also investigated. The results of the stochastic model problems show that all three sampling methods exhibit a similar performance in terms of the the accuracy and the …

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Adhesion-Delamination Mechanics Of A Prestressed Rectangular Film Adhered Onto A Rigid Substrate, Ming Fung Wong, Gang Duan, Kai-Tak Wan Mar 2007

Adhesion-Delamination Mechanics Of A Prestressed Rectangular Film Adhered Onto A Rigid Substrate, Ming Fung Wong, Gang Duan, Kai-Tak Wan

Mechanical and Aerospace Engineering Faculty Research & Creative Works

A prestressed rectangular film clamped at both ends delaminates from a rigid punch. based on a thermodynamic energy balance, the delamination mechanics is derived to relate the simultaneous external tensile force applied to the punch, punch displacement, and contact area. Effects of the coupled tensile residual membrane stress and adhesion energy at the punch-film interface are investigated. a "pinch off" (stable shrinking of the contact area to a line) is predicted, contrasting the nonzero "pull-off" radius in a clamped circular film. the model is useful in understanding the behavior of various adhesion-delamination phenomena, especially in one dimensional capacitive microelectromechanical systems …

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Multifrequency Eddy Current Inspection Of Corrosion In Clad Aluminum Riveted Lap Joints And Its Effect On Fatigue Life, Shridhar Natarajan, Anthony Chukwujekwu Okafor Mar 2007

Multifrequency Eddy Current Inspection Of Corrosion In Clad Aluminum Riveted Lap Joints And Its Effect On Fatigue Life, Shridhar Natarajan, Anthony Chukwujekwu Okafor

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Aging aircraft are prone to corrosion damage and fatigue cracks in riveted lap joints of fuselage skin panels. This can cause catastrophic failure if not detected and repaired. Hence detection of corrosion damage and monitoring its effect on structural integrity are essential. This paper presents multifrequency eddy current (EC) inspection of corrosion damage and machined material loss defect in clad A1 2024-T3 riveted lap joints and its effect on fatigue life. Results of eddy current inspection, corrosion product removal and fatigue testing are presented.

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Exploring Effective Methods For Simulating Damaged Structures With Geometric Variation: Toward Intelligent Failure Detection, Daniel A. Mcadams, David Comella, Irem Y. Tumer Mar 2007

Exploring Effective Methods For Simulating Damaged Structures With Geometric Variation: Toward Intelligent Failure Detection, Daniel A. Mcadams, David Comella, Irem Y. Tumer

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Inaccuracies in the modeling assumptions about the distributional characteristics of the monitored signatures have been shown to cause frequent false positives in vehicle monitoring systems for high-risk aerospace applications. to enable the development of robust fault detection methods, this work explores the deterministic as well as variational characteristics of failure signatures. Specifically, we explore the combined impact of crack damage and manufacturing variation on the vibrational characteristics of beams. the transverse vibration and associated eigenfrequencies of the beams are considered. Two different approaches are used to model beam vibrations with and without crack damage. the first approach uses a finite …

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Simple Penning Ion Source For Laboratory Research And Development Applications, Joshua L. Rovey, Brandon P. Ruzic, Thomas J. Houlahan Jan 2007

Simple Penning Ion Source For Laboratory Research And Development Applications, Joshua L. Rovey, Brandon P. Ruzic, Thomas J. Houlahan

Mechanical and Aerospace Engineering Faculty Research & Creative Works

A simple Penning ion generator (PIG) that can be easily fabricated with simple machining skills and standard laboratory accessories is described. The PIG source uses an iron cathode body, samarium cobalt permanent magnet, stainless steel anode, and iron cathode faceplate to generate a plasma discharge that yields a continuous 1 mA beam of positively charged hydrogen ions at 1 mTorr of pressure. This operating condition requires 5.4 kV and 32.4 W of power. Operation with helium is similar to hydrogen. The ion source is being designed and investigated for use in a sealed-tube neutron generator; however, this ion source is …

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Acoustic Emission Detection And Prediction Of Fatigue Crack Propagation In Composite Patch Repairs Using Neural Networks, Navdeep Singh, Navrag Singh, Anthony Chukwujekwu Okafor Jan 2007

Acoustic Emission Detection And Prediction Of Fatigue Crack Propagation In Composite Patch Repairs Using Neural Networks, Navdeep Singh, Navrag Singh, Anthony Chukwujekwu Okafor

Mechanical and Aerospace Engineering Faculty Research & Creative Works

An aircraft is subjected to severe structural and aerodynamic loads during its service life. These loads can cause damage or weakening of the structure especially for aging military and civilian aircraft, thereby affecting its load carrying capabilities. Hence composite patch repairs are increasingly used to repair damaged aircraft metallic structures to restore its structural efficiency. This paper presents the results of Acoustic Emission (AE) monitoring of crack propagation in 2024-T3 Clad aluminum panels repaired with adhesively bonded octagonal, single sided boron/epoxy composite patch under tension-tension fatigue loading. Crack propagation gages were used to monitor crack initiation. The identified AE sensor …

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Determination Of Laser Absorption Coefficients Of Gas Mixtures Using An Ab Initio Md Model, Zhi Liang, Hai-Lung Tsai, Lan Jiang Jan 2007

Determination Of Laser Absorption Coefficients Of Gas Mixtures Using An Ab Initio Md Model, Zhi Liang, Hai-Lung Tsai, Lan Jiang

Mechanical and Aerospace Engineering Faculty Research & Creative Works

In an Effort to Study the Laser Induced Dissociation of Gas Mixtures for an Ongoing Research Project on Diamond Thin Film Coating using Multiple Lasers, It is Necessary to Determine the Absorption Coefficient of Laser Energy by CO2 Gas. an Ab Initio Molecular Dynamics (AIMD) Model is Used to Determine the Laser Absorption Coefficient of CO2 Gas as a Function of Laser Wavelength and Gas Temperature. the Translational, Rotational, and Vibration Motions of Molecules Are All Taken into Account in Our Model. the Intra-Molecular Potential Energy is Obtained by Solving the Kohn-Sham Equation. the Projector-Augmented Wave (PAW) Exchange-Correlation Potential Function …

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Method And Apparatus For Improved Cooling Of Restistance Welding Cap, M. J. Karagoulis, R. Stevenson, Hai-Lung Tsai, P.-C. Wang Jan 2007

Method And Apparatus For Improved Cooling Of Restistance Welding Cap, M. J. Karagoulis, R. Stevenson, Hai-Lung Tsai, P.-C. Wang

Mechanical and Aerospace Engineering Faculty Research & Creative Works

According to the invention a hollow cylindrical shank of electrically conducting metal is connected to a resistance welder. A coolant supply tube passes through the shank and has an interior coolant supply passage. The coolant supply tube has an outer diameter less than the inner diameter of the hollow cylindrical shank. A weld cap seats on the shank and has a cap tip and a cap skirt that depends from the cap tip and is attached to the shank. An underside of the cap tip faces the shank and the supply tube. A coolant receiving bore formed into the underside …

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Method Of Metallurgically Bonding Articles And Article Therefor, L. G. Hector Jr, Hai-Lung Tsai, P.-C. Wang Jan 2007

Method Of Metallurgically Bonding Articles And Article Therefor, L. G. Hector Jr, Hai-Lung Tsai, P.-C. Wang

Mechanical and Aerospace Engineering Faculty Research & Creative Works

An article suitable for arc-welded metallurgical bonding having a first part having a lower surface, and a second part having an upper surface is disclosed. The lower surface of the first part is disposed at the upper surface of the second part to provide for a faying surface thereat. The faying surface has a plurality of channels with a depth equal to or greater than about 1 micron and equal to or less than about 1000 microns. The article is suitable for arc-welded metallurgical bonding at the faying surface. The plurality of channels has a repetitive pattern of channels arranged …

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Method And System For Far-Field Microscopy To Exceeding Diffraction-Limit Resolution, C. Ya, Hai-Lung Tsai Jan 2007

Method And System For Far-Field Microscopy To Exceeding Diffraction-Limit Resolution, C. Ya, Hai-Lung Tsai

Mechanical and Aerospace Engineering Faculty Research & Creative Works

The bio-sample (e.g., a live cell) is labeled with a proper number of nanoparticles. Each nanoparticle is pre-co-doped with a controlled ratio of fluorophore donors and acceptors. Two laser pulses are applied to the bio-sample. The first laser pulse has a center wavelength near the peak of absorption spectrum of acceptors. The intensity of first laser pulse is adjusted such that FRET saturation occurs near the center of the focal spot. The focal spot of the first laser pulse is a diffraction-limited Airy disk that has the highest laser intensity in the center of the focal spot. The second laser …

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Fracture Toughness Of Ceramic Moulds For Investment Casting With Ice Patterns, Qingbin Liu, Ming-Chuan Leu, Von Richards Jan 2007

Fracture Toughness Of Ceramic Moulds For Investment Casting With Ice Patterns, Qingbin Liu, Ming-Chuan Leu, Von Richards

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Ice patterns can be used to make ceramic investment moulds for metal castings. Owing to the characteristics of ice, the ceramic mould must be made at subzero temperatures and consequently, requires a different formulation than shells built at room temperature. Success of this process depends greatly on the fracture toughness of mould materials. The present paper describes the experimental results of fracture toughness of mould materials processed from different compositions. The Taguchi method was used to reduce the trial runs. The parameters considered included the ratio of fibre containing fused silica and aluminosilicate powders, the volume of binder and the …

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Product Family Design Knowledge Representation, Aggregation, Reuse, And Analysis, Jyotirmaya Nanda, Henri Thevenot, Timothy W. Simpson, Robert B. Stone, Matt R. Bohm, Steven B. Shooter Jan 2007

Product Family Design Knowledge Representation, Aggregation, Reuse, And Analysis, Jyotirmaya Nanda, Henri Thevenot, Timothy W. Simpson, Robert B. Stone, Matt R. Bohm, Steven B. Shooter

Mechanical and Aerospace Engineering Faculty Research & Creative Works

A flexible information model for systematic development and deployment of product families during all phases of the product realization process is crucial for product-oriented organizations. In current practice, information captured while designing products in a family is often incomplete, unstructured, and is mostly proprietary in nature, making it difficult to index, search, refine, reuse, distribute, browse, aggregate, and analyze knowledge across heterogeneous organizational information systems. To this end, we propose a flexible knowledge management framework to capture, reorganize, and convert both linguistic and parametric product family design information into a unified network, which is called a networked bill of material …

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Optimal Neuro-Controller Synthesis For Impulse-Driven System, Xiaohua Wang, S. N. Balakrishnan Jan 2007

Optimal Neuro-Controller Synthesis For Impulse-Driven System, Xiaohua Wang, S. N. Balakrishnan

Mechanical and Aerospace Engineering Faculty Research & Creative Works

This paper presents a new controller design technique for systems driven with impulse inputs. Necessary conditions for optimal impulse control are derived. A neural network structure to solve the resulting equations is presented. The solution concepts are illustrated with a few example problems that exhibit increasing levels of difficulty. Two linear problems-one scalar and one vector-and a benchmark nonlinear problem-Van Der Pol oscillator-are used as case studies. Numerical results show the efficacy of the new solution process for impulse driven systems. Since the theoretical development and the design technique are free from restrictive assumptions, this technique is applicable to many …

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Robust/Optimal Temperature Profile Control Of A High-Speed Aerospace Vehicle Using Neural Networks, Vivek Yadav, Radhakant Padhi, S. N. Balakrishnan Jan 2007

Robust/Optimal Temperature Profile Control Of A High-Speed Aerospace Vehicle Using Neural Networks, Vivek Yadav, Radhakant Padhi, S. N. Balakrishnan

Mechanical and Aerospace Engineering Faculty Research & Creative Works

An approximate dynamic programming (ADP)-based suboptimal neurocontroller to obtain desired temperature for a high-speed aerospace vehicle is synthesized in this paper. a 1-D distributed parameter model of a fin is developed from basic thermal physics principles. ldquoSnapshotrdquo solutions of the dynamics are generated with a simple dynamic inversion-based feedback controller. Empirical basis functions are designed using the ldquoproper orthogonal decompositionrdquo (POD) technique and the snapshot solutions. a low-order nonlinear lumped parameter system to characterize the infinite dimensional system is obtained by carrying out a Galerkin projection. an ADP-based neurocontroller with a dual heuristic programming (DHP) formulation is obtained with a …

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Method Of Metallurgically Bonding Articles And Article Therefor, Hai-Lung Tsai, P.-C. Wang Jan 2007

Method Of Metallurgically Bonding Articles And Article Therefor, Hai-Lung Tsai, P.-C. Wang

Mechanical and Aerospace Engineering Faculty Research & Creative Works

An article suitable for metallurgical bonding having a first part having a lower surface, and a second part having an upper surface is disclosed. The lower surface of the first part is disposed at the upper surface of the second part to provide for a faying surface thereat. The faying surface has a plurality of channels having a depth equal to or greater than about 1 micron and equal to or less than about 1000 microns. The article is suitable for metallurgical bonding at the faying surface.

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Integrated Guidance And Control Of Missiles With Θ-D Method, Ming Xin, S. N. Balakrishnan, Ernest J. Ohlmeyer Nov 2006

Integrated Guidance And Control Of Missiles With Θ-D Method, Ming Xin, S. N. Balakrishnan, Ernest J. Ohlmeyer

Mechanical and Aerospace Engineering Faculty Research & Creative Works

A new suboptimal control method is proposed in this study to effectively design an integrated guidance and control system for missiles. Optimal formulations allow designers to bring together concerns about guidance law performance and autopilot responses under one unified framework. They lead to a natural integration of these different functions. by modifying the appropriate cost functions, different responses, control saturations (autopilot related), miss distance (guidance related), etc., which are of primary concern to a missile system designer, can be easily studied. A new suboptimal control method, called the θ-D method, is employed to obtain an approximate closed-form solution to this …

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Torque Ripple Sensor And Mitigation Mechanism, Jason Neely, Steven Pekarek, Jason M. Banaskavich, Daniel S. Stutts Oct 2006

Torque Ripple Sensor And Mitigation Mechanism, Jason Neely, Steven Pekarek, Jason M. Banaskavich, Daniel S. Stutts

Mechanical and Aerospace Engineering Faculty Research & Creative Works

A torque ripple sensor and method for torque ripple sensing and/or mitigation. A piezoelectric sensor is positioned relative to a motor so that torque fluctuations due to torque ripple of the motor are transmitted to the sensor, resulting in strain of a piezoelectric element. A resulting signal can be amplified and conditioned for determining a magnitude of the torque ripple and/or fed into a feedback loop for applying current control or a counter-torque to the motor for torque ripple mitigation.

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Internal Small Volume Storage Water Heater, Kelly Homan Oct 2006

Internal Small Volume Storage Water Heater, Kelly Homan

Mechanical and Aerospace Engineering Faculty Research & Creative Works

The invention concerns devices for water storage, heating and delivery. A storage water heater of the invention provides an amount of unmixed recently heated water from an internal small volume during a draw along with water from a main volume. When water is drawn from the storage water heater, an amount of recently heated water substantially unmixed with the remaining volume of the tank is drawn along with heated water from the remaining volume. Substantial performance increases in the hot water that may be delivered over a period, such as an hour, may be achieved compared to an otherwise identical …

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Applications Of A Hybrid Manufacturing Process For Fabrication And Repair Of Metallic Structures, Frank W. Liou, Kevin P. Slattery, Mary Kinsella, Joseph William Newkirk, Hsin-Nan Chou, Robert G. Landers Aug 2006

Applications Of A Hybrid Manufacturing Process For Fabrication And Repair Of Metallic Structures, Frank W. Liou, Kevin P. Slattery, Mary Kinsella, Joseph William Newkirk, Hsin-Nan Chou, Robert G. Landers

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Since its appearance, rapid prototyping technology has been of interest to various industries that are looking for a process to produce/build a part directly from a CAD model in a short time. Among them, the direct metal deposition process is the only process which directly manufactures a fully dense metal part without intermediate steps. However, challenges of the direct metal deposition process include building overhang structures, producing precision surfaces, and making parts with complex structures. Coupled between the additive and the subtractive processes into a single workstation, the integrated process, or hybrid process, can produce a metal part with machining …

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Freeform Extrusion Of High Solids Loading Ceramic Slurries, Part I: Extrusion Process Modeling, Michael S. Mason, Tieshu Huang, Robert G. Landers, Ming-Chuan Leu, Greg Hilmas Aug 2006

Freeform Extrusion Of High Solids Loading Ceramic Slurries, Part I: Extrusion Process Modeling, Michael S. Mason, Tieshu Huang, Robert G. Landers, Ming-Chuan Leu, Greg Hilmas

Mechanical and Aerospace Engineering Faculty Research & Creative Works

A novel, solid freeform fabrication method has been developed for the manufacture of ceramic-based components in an environmentally friendly fashion. The method is based on the extrusion of ceramic slurries using water as the binding media. Aluminum oxide (Al2O3) is currently being used as the part material and solids loading as high as 60 vol. % has been achieved. This paper describes a novel manufacturing machine that has been developed for the extrusion of high solids loading ceramic slurries. A critical component of the machine is the deposition system, which consists of a syringe, a plunger, …

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Freeform Extrusion Of High Solids Loading Ceramic Slurries, Part Ii: Extrusion Process Control, Michael S. Mason, Tieshu Huang, Robert G. Landers, Ming-Chuan Leu, Greg Hilmas Aug 2006

Freeform Extrusion Of High Solids Loading Ceramic Slurries, Part Ii: Extrusion Process Control, Michael S. Mason, Tieshu Huang, Robert G. Landers, Ming-Chuan Leu, Greg Hilmas

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Part I of this paper provided a detailed description of a novel fabrication machine for high solids loading ceramic slurry extrusion processes and presented an empirical model of the ceramic extrusion process, viewing ram velocity as the input and extrusion force as the output. A constant extrusion force is desirable as it correlates with a constant material deposition rate and, thus, good part quality. The experimental results used to construct the model demonstrated that a constant ram velocity will not necessarily produce a constant extrusion force. In some instances the extrusion force increased until ram motor skipping occurred, and process …

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Three Dimensional Die Repair Using A Hybrid Manufacturing System, Lan Ren, Ajay Panackal Padathu, Jianzhong Ruan, Todd E. Sparks, Frank W. Liou Aug 2006

Three Dimensional Die Repair Using A Hybrid Manufacturing System, Lan Ren, Ajay Panackal Padathu, Jianzhong Ruan, Todd E. Sparks, Frank W. Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

A dramatic reduction in the cost, energy and time can be achieved by pursuing part repairing especially for die industry. In this paper, repairing process development was carried out by a hybrid manufacturing system aiming at the prevalent kinds of die core damages which is worn-out or corroded surface. Surface patches pattern is used for generating tool path to repair the damaged faces. A user-friendly software tool was developed to facilitate the users. 3D repairing technology was also integrated which ensures the alignment when more than one damages need to be repaired without reloading the part. Realization of 3D surface …

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Comparison Of Thermal Properties Of Laser Deposition And Traditional Welding Process Via Thermal Diffusivity Measurement, Yu Yang, Omoghene Osaze Obahor, Yaxin Bao, Todd E. Sparks, Jianzhong Ruan, Jacquelyn K. Stroble, Robert G. Landers, Joseph William Newkirk, Frank W. Liou Aug 2006

Comparison Of Thermal Properties Of Laser Deposition And Traditional Welding Process Via Thermal Diffusivity Measurement, Yu Yang, Omoghene Osaze Obahor, Yaxin Bao, Todd E. Sparks, Jianzhong Ruan, Jacquelyn K. Stroble, Robert G. Landers, Joseph William Newkirk, Frank W. Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Laser deposition is an effective process for mold and die repair. In order to improve the part repair quality, the process impact on thermal diffusivity and thermal conductivity needs to be understood for laser deposited, welded and virgin H13. In this paper, H13 tool steel samples were made by laser deposition, welding and virgin H13 and then cut into pieces. Experiments were conducted to investigate the thermal diffusivity and conductivity. A laser flash method is used to test these samples. The future work and opportunities are also summarized.

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