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Mechanical and Aerospace Engineering Faculty Research & Creative Works

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Articles 391 - 420 of 1144

Full-Text Articles in Mechanical Engineering

Research Of A Non-Linearity Control Algorithm For Uav Target Tracking Based On Fuzzy Logic Systems, Chaoying Pei, Jingjuan Zhang, Xueyun Wang, Qian Zhang May 2018

Research Of A Non-Linearity Control Algorithm For Uav Target Tracking Based On Fuzzy Logic Systems, Chaoying Pei, Jingjuan Zhang, Xueyun Wang, Qian Zhang

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Target tracking is one of the most widely used applications of UAVs and visual based tracking is the main method for non-cooperative tracking. In non-cooperative tracking missions, the UAV circles around the target and the gimbal rotates to keep the optic axis of the onboard camera pointing to the target. Compared with the biaxial gimbal, the single-axis gimbal system consists of only one torque motor, forming a great lightweight sensor suite, which also increases the requirement of the control accuracy. In the process of tracking moving target using a UAV with single-axis gimbal, there are still several challenges: (1) The …

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Additive Manufacturing Of Transparent Fused Quartz, Junjie Luo, John M. Hostetler, Luke Gilbert, Jonathan T. Goldstein, Augustine M. Urbas, Douglas A. Bristow, Robert G. Landers, Edward C. Kinzel Apr 2018

Additive Manufacturing Of Transparent Fused Quartz, Junjie Luo, John M. Hostetler, Luke Gilbert, Jonathan T. Goldstein, Augustine M. Urbas, Douglas A. Bristow, Robert G. Landers, Edward C. Kinzel

Mechanical and Aerospace Engineering Faculty Research & Creative Works

This paper investigates a filament-fed process for additive manufacturing (AM) of fused quartz. Glasses such as fused quartz have significant scientific and engineering applications, which include optics, communications, electronics, and hermetic seals. AM has several attractive benefits such as increased design freedom, faster prototyping, and lower processing costs for small production volumes. However, current research into glass AM has focused primarily on nonoptical applications. Fused quartz is studied here because of its desirability for use in high-quality optics due to its high transmissivity and thermal stability. Fused quartz filaments are fed into a CO2 laser-generated molten region, smoothly depositing …

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Direct Metal Laser-Sintered Stainless Steel: Comparison Of Microstructure And Hardness Between Different Planes, M. Ghasri-Khouzani, H. Peng, R. Attardo, P. Ostiguy, J. Neidig, R. Billo, D. Hoelzle, M. R. Shankar Apr 2018

Direct Metal Laser-Sintered Stainless Steel: Comparison Of Microstructure And Hardness Between Different Planes, M. Ghasri-Khouzani, H. Peng, R. Attardo, P. Ostiguy, J. Neidig, R. Billo, D. Hoelzle, M. R. Shankar

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Microstructural analysis and micro-hardness measurements were performed on different planes of 316L stainless steel fabricated by direct metal laser sintering (DMLS) technique. A fine cellular network was observed within the steel microstructure, where morphology of most cells changed from columnar on XZ-plane (vertical section) to equiaxed on XY-plane (horizontal section). Correspondingly, morphology of most grains was found to alter from columnar for the XZ-plane to equiaxed in the case of the XY-plane. Moreover, X-ray diffraction (XRD) analysis revealed a fully austenitic structure for both the planes. The average micro-hardness value for the XZ-plane and XY-plane was insignificantly (≈ 3%) different, …

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Twisting Phase And Intensity Of Light With Plasmonic Metasurfaces, Yuchao Zhang, Xiaodong Yang, Jie Gao Mar 2018

Twisting Phase And Intensity Of Light With Plasmonic Metasurfaces, Yuchao Zhang, Xiaodong Yang, Jie Gao

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Twisting light in both phase and intensity has recently drawn great interests in various fields related to light-matter interactions such as optical manipulation of particles and quantum entanglement of photons. Conventionally, bulky optical components are required to produce such twisted optical beams, which significantly limits their applications in integrated photonics and optical chips. Here, we design and demonstrate aluminum plasmonic metasurfaces consisting of nanoslit antennas as ultracompact beam converters to generate the focused twisted beams in both phase and intensity across the visible wavelength range. The metasurface is encoded with the combined phase profile containing the helico-conical phase function together …

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Numerical Study Of Lateral Migration Of Elliptical Magnetic Microparticles In Microchannels In Uniform Magnetic Fields, Jie Zhang, Cheng Wang Mar 2018

Numerical Study Of Lateral Migration Of Elliptical Magnetic Microparticles In Microchannels In Uniform Magnetic Fields, Jie Zhang, Cheng Wang

Mechanical and Aerospace Engineering Faculty Research & Creative Works

This work reports numerical investigation of lateral migration of a paramagnetic microparticle of an elliptic shape in a plane Poiseuille flow of a Newtonian fluid under a uniform magnetic field by direct numerical simulation (DNS). A finite element method (FEM) based on the arbitrary Lagrangian–Eulerian (ALE) approach is used to study the effects of strength and direction of the magnetic field, particle–wall separation distance and particle shape on the lateral migration. The particle is shown to exhibit negligible lateral migration in the absence of a magnetic field. When the magnetic field is applied, the particle migrates laterally. The migration direction …

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Molecular Simulation Of Steady-State Evaporation And Condensation In The Presence Of A Non-Condensable Gas, Zhi Liang, Pawel Keblinski Feb 2018

Molecular Simulation Of Steady-State Evaporation And Condensation In The Presence Of A Non-Condensable Gas, Zhi Liang, Pawel Keblinski

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Using Molecular Dynamics Simulations, We Study Evaporation and Condensation of Fluid Ar in the Presence of a Non-Condensable Ne Gas in a Nanochannel. the Evaporation and Condensation Are Driven by the Temperature Difference, ΔTL, between the Evaporating and Condensing Liquid Surfaces. the Steady-State Evaporation and Condensation Fluxes (JMD) Are Also Affected by the Ne Concentration, ΡNe, and the Nanochannel Length. We Find that Across a Wide Range of ΔTL and ΡNe, JMD is in Good Agreement with the Prediction from Stefan's Law and from Schrage Relationships. Furthermore, for ΔTL Less Than ∼20% of the Absolute Average Temperature, We Find that …

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Nano-Graphene Oxide And Vitamin D Delivery, Reza Mahdavi, Mehran Solati-Hashjin, Meisam Omidi, Arash Khojasteh, Fateme Fayyazbakhsh Jan 2018

Nano-Graphene Oxide And Vitamin D Delivery, Reza Mahdavi, Mehran Solati-Hashjin, Meisam Omidi, Arash Khojasteh, Fateme Fayyazbakhsh

Mechanical and Aerospace Engineering Faculty Research & Creative Works

One of the Most Interesting and Recent Insights into Biomimetic Scaffold Nano-Biomaterial is Smart Scaffolding with Targeted Drug Delivery Ability. in Recent Decades, the Use of Graphene-Based Materials, Such as Nano-Graphene Oxide (NGO), as a Drug Carrier with Amphiphilic Properties, Has Attracted Considerable Attention of Scientists and Researchers in This Field. in Addition, One of the Important Global Problems is Increased Vitamin D Deficiency, Particularly in Pregnant and Postmenopausal Women. Therefore, in This Work, by Considering Hydrophobic Properties of Vitamin D, We Attempted to Examine its Loading and Release Both in the Presence of Surfactant and Surfactant-Free NGO-Aqueous Solution. at …

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Review Of Metal Am Simulation Validation Techniques, Aaron Flood, Frank W. Liou Jan 2018

Review Of Metal Am Simulation Validation Techniques, Aaron Flood, Frank W. Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Due to the complexity of metal AM (additive manufacturing), it can require many trial runs to obtain processing parameters which produce a quality build. Because of this trial and error process, the drive for simulations of AM has grown significantly. A simulation only becomes useful to researchers if it can be shown that it is a true representation of the physical process being simulated. Each process being simulated has a different method of validation to show it is an accurate representation of the process. This paper explores the various methodologies for validation of laser-based metal AM simulations, focusing mainly on …

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Industrial Robot Trajectory Accuracy Evaluation Maps For Hybrid Manufacturing Process Based On Joint Angle Error Analysis, Zhiyuan Wang, Renwei Liu, Todd E. Sparks, Xueyang Chen, Frank W. Liou Jan 2018

Industrial Robot Trajectory Accuracy Evaluation Maps For Hybrid Manufacturing Process Based On Joint Angle Error Analysis, Zhiyuan Wang, Renwei Liu, Todd E. Sparks, Xueyang Chen, Frank W. Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Industrial robots have been widely used in various fields. The joint angle error is the main factor that affects the accuracy performance of the robot. It is important to notice that these kinematic parameters error cannot be eliminated from the robot system completely. Even after calibration, these errors still exist and will be fluctuated during the robot system running. This paper proposed a new method of finding the best position and orientation to perform a specific working path based on the current accuracy capacity of the robot system. By analyzing the robot forward/inverse kinematic and the angle error sensitivity of …

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Including Topographical Effects In Slant-Range Modeling, Kari C. Ward, Kyle J. Demarsy Jan 2018

Including Topographical Effects In Slant-Range Modeling, Kari C. Ward, Kyle J. Demarsy

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Spacecraft descent-to-landing navigation often includes the use of a slant-range measurement, the distance from the spacecraft to a surface along the off-nadir pointing direction of the sensor. Modeling a slant range sensor requires a reference surface, approximations of which include spherical and ellipsoidal surfaces, spherical harmonic models, and topographical maps based on prior reconnaissance data. For the spherical and ellipsoidal reference surfaces, a closed-form solution of the slant-range measurement exists. However, these approaches are inaccurate with respect to the true surface. This paper develops a method to implement digital elevation maps of a given surface to create a topography-based model …

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Electric Solid Propellant Ablation In A Pulsed Electric Thruster, Matthew S. Glascock, Joshua L. Rovey Jan 2018

Electric Solid Propellant Ablation In A Pulsed Electric Thruster, Matthew S. Glascock, Joshua L. Rovey

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Electric solid propellants are advanced solid chemical rocket propellant that can be controlled (ignited, throttled and extinguished) with electric current. Work reported here focuses on application of electric solid propellant in a pulsed electric thruster similar to a pulsed plasma thruster. In the future it may be possible to develop a dual-mode electric solid propellant thruster that is switchable between steady applied electric current chemical mode and pulsed alternating electric current electric mode. Results presented here use a laboratory test thruster to create an arc discharge of 5-20 J per pulse in a cylindrical cavity of propellant. Results for Teflon …

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Square-Root Consider Filters With Hyperbolic Householder Reflections, James S. Mccabe, Kyle J. De Mars Jan 2018

Square-Root Consider Filters With Hyperbolic Householder Reflections, James S. Mccabe, Kyle J. De Mars

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Maintaining positive definiteness of a filter's error covariance estimate is of paramount importance to any stable and reliable estimation scheme. Two widely used methods for protecting a filter from loss of positive-definiteness are that of consider filtering and square-root filtering. Despite their widespread use in estimation applications, a filtering methodology that combines the two techniques has yet to be presented in a unified, streamlined architecture. This paper develops a new approach to square-root filtering using hyperbolic Householder reflections. A specialization of the method is considered to permit computationally efficient applications, and a numerical example pertaining to a ballistic reentry is …

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Application Of Improved Fast Dynamic Allan Variance For The Characterization Of Mems Gyroscope On Uav, Qian Zhang, Xueyun Wang, Shiqian Wang, Chaoying Pei Jan 2018

Application Of Improved Fast Dynamic Allan Variance For The Characterization Of Mems Gyroscope On Uav, Qian Zhang, Xueyun Wang, Shiqian Wang, Chaoying Pei

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Microelectromechanical systems (MEMS) are core components in unmanned aerial vehicles (UAV). The precision of MEMS sensors is very important when the GPS signal is invalid. However, the precision and performance of MEMS sensors will be degraded by the changing of environment. Therefore, estimation and identification of the various noise terms existing in MEMS sensors are deemed to be necessary. The Allan variance is a common and standard method to analyze MEMS sensors, but it cannot be used to analyze the dynamic characteristics. The dynamic Allan variance (DAVAR) is a sliding version of the Allan variance. It is a practical tool …

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Set-Theoretic Model Reference Adaptive Control Of A Generic Transport Model, Ehsan Arabi, Tansel Yucelen, Nhan T. Nguyen Jan 2018

Set-Theoretic Model Reference Adaptive Control Of A Generic Transport Model, Ehsan Arabi, Tansel Yucelen, Nhan T. Nguyen

Mechanical and Aerospace Engineering Faculty Research & Creative Works

This paper illustrates an application of a recently developed set-theoretic model reference adaptive control architecture on a generic transport model developed by NASA. The set- theoretic model reference adaptive control allows the system error bound between the state of an uncertain dynamical system and the state of a given reference model to be less than a-priori, user-defined worst-case performance bound. Thus, it has the capability to enforce strict performance guarantees to the adaptively controlled uncertain dynamical systems. specifically, after designing set-theoretic adaptive controllers for both longitudinal and lateral-directional dynamics here, the efficacy of this architecture is illustrated on the NASA …

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Linear Burn Rate Of Monopropellant For Multi-Mode Micropropulsion, Alex J. Mundahl, Steven P. Berg, Joshua L. Rovey Jan 2018

Linear Burn Rate Of Monopropellant For Multi-Mode Micropropulsion, Alex J. Mundahl, Steven P. Berg, Joshua L. Rovey

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Multi-mode micro propulsion is a technology that can enable rapidly composable small satellites with unprecedented mission flexibility. To maximize mission flexibility a multi-mode micro propulsion monopropellant must be shared between the chemical and electric propulsion modes. Previous research has identified a promising monopropellant that is both readily catalytically exothermically decomposed (chemical mode) and electro sprayable (electric mode). In this work the linear burn rate of this monopropellant is determined and used to aid the design of a microtube catalytic chemical thruster. Experiments with a pressurized fixed volume reactor are used to determine the linear burn rate. Benchmark experiments use a …

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Electrospray Mass Spectroscopy Of A Han-Based Monopropellant, Mitchell J. Wainwright, Joshua L. Rovey, Shawn W. Miller, Benjamin D. Prince, Steven P. Berg Jan 2018

Electrospray Mass Spectroscopy Of A Han-Based Monopropellant, Mitchell J. Wainwright, Joshua L. Rovey, Shawn W. Miller, Benjamin D. Prince, Steven P. Berg

Mechanical and Aerospace Engineering Faculty Research & Creative Works

A mixture of [Emim][EtSO4]-HAN is a potential propellant suitable in a multi-mode chemical-electric microtube-electrospray micro propulsion system. This paper reports experimental mass spectrum results for this liquid when electro sprayed in a 50 μm capillary emitter. Mass spectra from 0-600 amu were obtained over a variety of angles and flow rates from 2 pL/sec to 3 nL/sec in both cation and anion extraction mode. Effects of flow rate and angular orientation on the spectra agree well with literature. Results show at least three of the four monomer species are emitted, along with numerous other species, some of which have been …

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A Two-Dimensional Simulation Of Grain Structure Growth Within Substrate And Fusion Zone During Direct Metal Deposition, Jingwei Zhang, Lei Yan, Wei Li, Frank W. Liou Jan 2018

A Two-Dimensional Simulation Of Grain Structure Growth Within Substrate And Fusion Zone During Direct Metal Deposition, Jingwei Zhang, Lei Yan, Wei Li, Frank W. Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

In this chapter, a predictive multiscale model based on a cellular automaton (CA)-finite element (FE) method has been developed to simulate thermal history and microstructure evolution during metal solidification for direct metal deposition (DMD) process. The macroscopic FE calculation that is validated by the thermocouple experiment is developed to simulate the transient temperature field and cooling rate of single layer and multiple layers. In order to integrate the different scales, a CA-FE coupled model is developed to combine with thermal history and simulate grain growth. In the mesoscopic CA model, heterogeneous nucleation sites, grain growth orientation and rate, epitaxial growth, …

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Investigation On Ti6al4v-V-Cr-Fe-Ss316 Multi-Layers Metallic Structure Fabricated By Laser 3d Printing, Wei Li, Frank W. Liou, Joseph William Newkirk, Karen M. Brown Taminger, William J. Seufzer Dec 2017

Investigation On Ti6al4v-V-Cr-Fe-Ss316 Multi-Layers Metallic Structure Fabricated By Laser 3d Printing, Wei Li, Frank W. Liou, Joseph William Newkirk, Karen M. Brown Taminger, William J. Seufzer

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Joining titanium alloy and stainless steel is becoming an urgent need since their outstanding mechanical properties can be utilized integratedly. However, direct fusion joining of Ti6Al4V to SS316 can cause brittle Ti-Fe intermetallics which compromise join bonds’ mechanical properties. In this research, Laser 3D Printing was applied to explore a new Ti6Al4V to SS316 multi-metallic structure. A novel filler transition route was introduced (Ti6Al4V → V → Cr → Fe → SS316) to avoid the Ti-Fe intermetallics. Two experimental cases were performed for comparison to evaluate this novel route’s effect. In the first case, SS316 layer was directly deposited on …

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Structural Responses Of Metallic Glasses Under Neutron Irradiation, L. Yang, H. Y. Li, P. W. Wang, S. Wu, G. Guo, B. Liao, Q. L. Guo, X. Q. Fan, P. Huang, H. B. Lou, F. M. Guo, Q. Zeng, T. Sun, Y. Ren, Lianyi Chen Dec 2017

Structural Responses Of Metallic Glasses Under Neutron Irradiation, L. Yang, H. Y. Li, P. W. Wang, S. Wu, G. Guo, B. Liao, Q. L. Guo, X. Q. Fan, P. Huang, H. B. Lou, F. M. Guo, Q. Zeng, T. Sun, Y. Ren, Lianyi Chen

Mechanical and Aerospace Engineering Faculty Research & Creative Works

No abstract provided.

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An Innovative Fuzzy Backstepping Sliding Mode Controller For A Tri-Rotor Unmanned Aerial Vehicle, Shiqian Wang, Jingjuan Zhang, Qian Zhang, Chaoying Pei Dec 2017

An Innovative Fuzzy Backstepping Sliding Mode Controller For A Tri-Rotor Unmanned Aerial Vehicle, Shiqian Wang, Jingjuan Zhang, Qian Zhang, Chaoying Pei

Mechanical and Aerospace Engineering Faculty Research & Creative Works

The dynamical model of a Tri-Rotor Unmanned Aerial Vehicle (UAV) is presented in this paper. The Tri-Rotor has three rotors with two fixed-pitch propellers and a tiltable propeller to control the yaw displacement. The model is obtained via the Newton–Euler approach and a nonlinear control strategy called fuzzy backstepping sliding mode control is proposed for the attitude stabilization and altitude tracking of the vehicle. The designed controller consists of a backstepping sliding mode controller and a fuzzy logic controller. For the problem of determining the backstepping sliding mode control coefficients, an optimization method of gradient descent algorithm has been used. …

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Experimental Measurement Of Residual Stress And Distortion In Additively Manufactured Stainless Steel Components With Various Dimensions, M. Ghasri-Khouzani, H. Peng, R. Rogge, R. Attardo, P. Ostiguy, J. Neidig, R. Billo, D. Hoelzle, M. R. Shankar Nov 2017

Experimental Measurement Of Residual Stress And Distortion In Additively Manufactured Stainless Steel Components With Various Dimensions, M. Ghasri-Khouzani, H. Peng, R. Rogge, R. Attardo, P. Ostiguy, J. Neidig, R. Billo, D. Hoelzle, M. R. Shankar

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Disk-shaped 316L stainless steel parts with various diameters and heights were additively manufactured using a direct metal laser sintering (DMLS) technique. Neutron diffraction was used to profile the residual stresses in the samples before and after removal of the build plate and support structures. Moreover, distortion level of the parts before and after the removal was quantified using a coordinate measuring machine (CMM). Large tensile in-plane stresses (up to ≈ 400 MPa) were measured near the as-built disk top surfaces, where the stress magnitude decreased from the disk center to the edges. The stress gradient was steeper for the disks …

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Broadband Infrared Absorbers With Stacked Double Chromium Ring Resonators, H. Deng, L. Stan, D. Czaplewski, Jie Gao, Xiaodong Yang Nov 2017

Broadband Infrared Absorbers With Stacked Double Chromium Ring Resonators, H. Deng, L. Stan, D. Czaplewski, Jie Gao, Xiaodong Yang

Mechanical and Aerospace Engineering Faculty Research & Creative Works

No abstract provided.

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Spiraling Light With Magnetic Metamaterial Quarter-Wave Turbines, J. Zeng, T. S. Luk, Jie Gao, Xiaodong Yang Sep 2017

Spiraling Light With Magnetic Metamaterial Quarter-Wave Turbines, J. Zeng, T. S. Luk, Jie Gao, Xiaodong Yang

Mechanical and Aerospace Engineering Faculty Research & Creative Works

No abstract provided.

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Fabricating Zirconia Components With Organic Support Material By The Ceramic On-Demand Extrusion Process, Wenbin Li, Amir Ghazanfari, Devin Mcmillen, Andrew Scherff, Ming-Chuan Leu, Greg Hilmas Aug 2017

Fabricating Zirconia Components With Organic Support Material By The Ceramic On-Demand Extrusion Process, Wenbin Li, Amir Ghazanfari, Devin Mcmillen, Andrew Scherff, Ming-Chuan Leu, Greg Hilmas

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Ceramic On-Demand Extrusion (CODE) is an extrusion-based additive manufacturing process recently developed for fabricating dense, functional ceramic components. This paper presents a further development of this process and focuses on fabricating 3 mol% yttria-stabilized zirconia (3YSZ) components that cannot be fabricated without using support structures. The 3YSZ paste is deposited through the main nozzle, and a polycaprolactone (PCL) pellet feedstock is melted and deposited through an auxiliary nozzle to build support structures. After a green part is printed and dried, the support structures are removed by heating the part to ~70°C to melt the PCL. The part is then sintered …

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Influence Of Gage Length On Miniature Tensile Characterization Of Powder Bed Fabricated 304l Stainless Steel, Sreekar Karnati, Jack L. Hoerchler, Frank W. Liou, Joseph William Newkirk Aug 2017

Influence Of Gage Length On Miniature Tensile Characterization Of Powder Bed Fabricated 304l Stainless Steel, Sreekar Karnati, Jack L. Hoerchler, Frank W. Liou, Joseph William Newkirk

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Miniature tensile specimens with varying aspect ratios were fabricated from 304L stainless steel (SS) made using powder bed additive manufacturing (AM) process. The tensile characteristics measured from these specimens were analyzed to assess the impact of gage length. The study found no impact upon varying gage length on yield and ultimate strength measurements. However, a significant impact was observed on strain measurements. This data was also used to perform Weibull statistics to estimate the stochastic performance of the material. Fractography was performed to visually identify the types of flaws. A comparative study with specimens fabricated from cold rolled annealed 304 …

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Characterization Of Heat-Affected Powder Generated During Selective Laser Melting Of 304l Stainless Steel Powder, Austin T. Sutton, Caitlin S. Kriewall, Ming-Chuan Leu, Joseph William Newkirk Aug 2017

Characterization Of Heat-Affected Powder Generated During Selective Laser Melting Of 304l Stainless Steel Powder, Austin T. Sutton, Caitlin S. Kriewall, Ming-Chuan Leu, Joseph William Newkirk

Mechanical and Aerospace Engineering Faculty Research & Creative Works

The selective laser melting (SLM) process is an Additive Manufacturing (AM) technique that uses a laser to fuse successive layers of powder into near fully dense components. Due to the large energy input from the laser during processing, vaporization and instabilities in the melt pool occur causing the formation of condensate and laser spatter, collectively known as heat-affected powder. Since heat-affected powder settles into the powder bed, the properties of the unconsolidated powder may be altered compromising its reusability. In this study, characterization of 304L heat-affected powder was performed through particle size distribution measurements, x-ray diffraction, metallography, energy-dispersive spectroscopy mapping, …

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A Two-Dimensional Simulation Of Grain Structure Growth Within Substrate And Fusion Zone During Direct Metal Deposition, Jingwei Zhang, Wei Li, Frank W. Liou, Joseph William Newkirk Aug 2017

A Two-Dimensional Simulation Of Grain Structure Growth Within Substrate And Fusion Zone During Direct Metal Deposition, Jingwei Zhang, Wei Li, Frank W. Liou, Joseph William Newkirk

Mechanical and Aerospace Engineering Faculty Research & Creative Works

In this paper, a predictive model based on a cellular automaton (CA)-finite element (FE) method has been developed to simulate thermal history and microstructure evolution during metal solidification for a laser-based additive manufacturing process. The macroscopic FE calculation that is validated by thermocouple experiment is designed to update the temperature field and a high cooling rate. A cellular automata-finite element (CAFE) method is developed to describe grain growth in the fusion zone. In the mesoscopic CA model, heterogeneous nucleation sites, grain growth orientation and rate, epitaxial growth, remelting of preexisting grains, metal addition, grain competitive growth, and columnar to equiaxed …

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Review Of Am Simulation Validation Techniques, Aaron Flood, Frank W. Liou Aug 2017

Review Of Am Simulation Validation Techniques, Aaron Flood, Frank W. Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Due to the complexity of Additive Manufacturing (AM), it can require many trial runs to obtain processing parameters which produce a quality build. Because of this trial and error process, the drive for simulations of AM has grown significantly. Simulations only become useful to researchers if it can be shown that they are true representations of the physical process being simulated. All simulations have different methods of validation to show that they are an accurate representations of the process. This paper explores the various methodologies for validation of laser based metal AM simulations, focusing mainly on the modeling of the …

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Additive Manufacturing Of High Entropy Alloys -- A Review, Wenyuan Cui, Xinchang Zhang, Frank W. Liou Aug 2017

Additive Manufacturing Of High Entropy Alloys -- A Review, Wenyuan Cui, Xinchang Zhang, Frank W. Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

High-entropy alloys have attracted increasingly interest due to their unique compositions, microstructures and mechanical properties. Additive manufacturing has been recognized as a promising technology to fabricate the high-entropy alloys in the recent years. The purpose of this paper is to review the current research progress in high-entropy alloys by additive manufacturing process. It will first highlight the important theory of the high-entropy alloys. The next aspect is to summarize current additive manufacturing methods applied for the high entropy alloys. At last, the correlation between the microstructures and the mechanical properties of the high-entropy alloys will be examined and discussed.

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Relating Processing Of Selective Laser Melted Structures To Their Material And Modal Properties, Nicholas E. Capps, James S. Urban, Brian M. West, Cody S. Lough, Adriane Repogle, Troy Hartwig, Ben Brown, Douglas A. Bristow, Robert G. Landers, Edward C. Kinzel Aug 2017

Relating Processing Of Selective Laser Melted Structures To Their Material And Modal Properties, Nicholas E. Capps, James S. Urban, Brian M. West, Cody S. Lough, Adriane Repogle, Troy Hartwig, Ben Brown, Douglas A. Bristow, Robert G. Landers, Edward C. Kinzel

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Selective Laser Melting (SLM) creates metal parts by fusing powder layer-by-layer. It provides significant design flexibility and the possibility of low-volume production. The engineering properties of the printed metal are a function of the local thermal history. This creates challenges for validating Additively Manufactured (AM) parts. This paper correlates the engineering properties (density, modulus, yield strength and ultimate strength) for tensile test specimens created with different process parameters with the resonant frequencies determined using modal testing. The paper shows that yield and ultimate strengths for these specimens can be determined using modal analysis.

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