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Mechanical and Aerospace Engineering Faculty Research & Creative Works

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Full-Text Articles in Mechanical Engineering

Bulk-Explosion-Induced Metal Spattering During Laser Processing, Cang Zhao, Qilin Guo, Xuxiao Li, Niranjan Parab, Kamel Fezzaa, Wenda Tan, Lianyi Chen, Tao Sun Jun 2019

Bulk-Explosion-Induced Metal Spattering During Laser Processing, Cang Zhao, Qilin Guo, Xuxiao Li, Niranjan Parab, Kamel Fezzaa, Wenda Tan, Lianyi Chen, Tao Sun

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Spattering has been a problem in metal processing involving high-power lasers, like laser welding, machining, and recently, additive manufacturing. Limited by the capabilities of in situ diagnostic techniques, typically imaging with visible light or laboratory x-ray sources, a comprehensive understanding of the laser-spattering phenomenon, particularly the extremely fast spatters, has not been achieved yet. Here, using MHz single-pulse synchrotron-x-ray imaging, we probe the spattering behavior of Ti-6Al-4V with micrometer spatial resolution and subnanosecond temporal resolution. Combining direct experimental observations, quantitative image analysis, as well as numerical simulations, our study unravels a novel mechanism of laser spattering: The bulk explosion of …


A Hybrid Process Integrating Reverse Engineering, Pre-Repair Processing, Additive Manufacturing, And Material Testing For Component Remanufacturing, Xinchang Zhang, Wenyuan Cui, Wei Li, Frank W. Liou Jun 2019

A Hybrid Process Integrating Reverse Engineering, Pre-Repair Processing, Additive Manufacturing, And Material Testing For Component Remanufacturing, Xinchang Zhang, Wenyuan Cui, Wei Li, Frank W. Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Metallic components can gain defects such as dents, cracks, wear, heat checks, deformation, etc., that need to be repaired before reinserting into service for extending the lifespan of these parts. In this study, a hybrid process was developed to integrate reverse engineering, pre-repair processing, additive manufacturing, and material testing for the purpose of part remanufacturing. Worn components with varied defects were scanned using a 3D scanner to recreate the three-dimensional models. Pre-repair processing methods which include pre-repair machining and heat-treatment were introduced. Strategies for pre-repair machining of defects including surface impact damage, surface superficial damage and cracking were presented. Pre-repair …


Controlling Structures Of Battery Electrodes, Jonghyun Park, Jie Li May 2019

Controlling Structures Of Battery Electrodes, Jonghyun Park, Jie Li

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Manufacturing an electrode by forming an electrode structure on a grounded conductive substrate and applying a voltage across the electrode structure to generate an electric field through the electrode structure to arrange the dipolar particles within the electrode structure.


Mass Accommodation At A High-Velocity Water Liquid-Vapor Interface, J. Nie, A. Chandra, Z. Liang, P. Keblinski Apr 2019

Mass Accommodation At A High-Velocity Water Liquid-Vapor Interface, J. Nie, A. Chandra, Z. Liang, P. Keblinski

Mechanical and Aerospace Engineering Faculty Research & Creative Works

We Use Molecular Dynamics to Determine the Mass Accommodation Coefficient (MAC) of Water Vapor Molecules Colliding with a Rapidly Moving Liquid-Vapor Interface. This Interface Mimics Those Present in Collapsing Vapor Bubbles that Are Characterized by Large Interfacial Velocities. We Find that at Room Temperature, the MAC is Generally Close to Unity, and Even with Interfaces Moving at 10 Km/s Velocity, It Has a Large Value of 0.79. using a Simplified Atomistic Fluid Model, We Explore the Consequences of Vapor Molecule Interfacial Collision Rules on Pressure, Temperature, and Density of a Vapor Subjected to an Incoming High-Velocity Liquid-Vapor Interface.


Method And Apparatus For Fabricating Ceramic And Metal Components Via Additive Manufacturing With Uniform Layered Radiation Drying, Ming-Chuan Leu, Amir Ghazanfari, Wenbin Li, Greg Hilmas, Robert G. Landers Apr 2019

Method And Apparatus For Fabricating Ceramic And Metal Components Via Additive Manufacturing With Uniform Layered Radiation Drying, Ming-Chuan Leu, Amir Ghazanfari, Wenbin Li, Greg Hilmas, Robert G. Landers

Mechanical and Aerospace Engineering Faculty Research & Creative Works

A freeform extrusion fabrication process for producing three - dimensional ceramic, metal and functionally gradient composite objects, including the steps of filling a plurality of paste sources with a respective plurality of aqueous paste compositions, operationally connecting respective syringes containing respective aqueous paste compositions to a mix ing chamber, moving a first aqueous paste composition from a first respective paste source into the mixing chamber, moving a second aqueous paste composition from a second respective paste source into the mixing chamber, mixing the first and second aqueous paste compositions to define a first admixture having a first admixture composition, extruding …


A Comparison Of Static And Dynamic Functional Connectivities For Identifying Subjects And Biological Sex Using Intrinsic Individual Brain Connectivity, Sreevalsan S. Menon, K. Krishnamurthy Apr 2019

A Comparison Of Static And Dynamic Functional Connectivities For Identifying Subjects And Biological Sex Using Intrinsic Individual Brain Connectivity, Sreevalsan S. Menon, K. Krishnamurthy

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Functional magnetic resonance imaging has revealed correlated activities in brain regions even in the absence of a task. Initial studies assumed this resting-state functional connectivity (FC) to be stationary in nature, but recent studies have modeled these activities as a dynamic network. Dynamic spatiotemporal models better model the brain activities, but are computationally more involved. A comparison of static and dynamic FCs was made to quantitatively study their efficacies in identifying intrinsic individual connectivity patterns using data from the Human Connectome project. Results show that the intrinsic individual brain connectivity pattern can be used as a ‘fingerprint’ to distinguish among …


Manipulating Transverse Photovoltage Across Plasmonic Triangle Holes Of Symmetry Breaking, Marjan Akbari, Jie Gao, Xiaodong Yang Apr 2019

Manipulating Transverse Photovoltage Across Plasmonic Triangle Holes Of Symmetry Breaking, Marjan Akbari, Jie Gao, Xiaodong Yang

Mechanical and Aerospace Engineering Faculty Research & Creative Works

The transverse photo-induced voltages generated by the photon drag effect under normally and obliquely incident circularly polarized light across the plasmonic symmetry-breaking isosceles-triangle holes and right-triangle holes have been characterized. It is observed that the sign of transverse photovoltage flips when the incident circular polarization is switched for both types of plasmonic triangle holes. However, the unbalanced photovoltage between two circular polarizations is achieved across the plasmonic right-triangle holes, compared to the balanced photovoltage in the plasmonic isosceles-triangle holes. Such manipulation of the sign and the amplitude of transverse photovoltage is enabled by the broken symmetries of the electric and …


Optical Transportation And Accumulation Of Microparticles By Self-Accelerating Cusp Beams, Weiwei Liu, Xiaodong Yang, Jie Gao Apr 2019

Optical Transportation And Accumulation Of Microparticles By Self-Accelerating Cusp Beams, Weiwei Liu, Xiaodong Yang, Jie Gao

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Most of the self-accelerating beams have monotonous single-channel bending structures, which greatly limit their applications in many fields such as microscopic imaging and particle manipulation. In this paper, the self-accelerating cusp beams with variable numbers of multichannel bending structures are generated to demonstrate the optical transportation and accumulation of micrometer polystyrene particles. The transportation velocity and optical force profiles of the microparticles moving along the bending channels of cusp beams are analyzed. Parallel particle transportation and particle accumulation manipulation from all the bending channels are further demonstrated. These results will inspire a lot of promising applications for self-accelerating beams especially …


On The Feasibility Of Tailoring Copper-Nickel Functionally Graded Materials Fabricated Through Laser Metal Deposition, Sreekar Karnati, Yunlu Zhang, Frank W. Liou, Joseph William Newkirk Mar 2019

On The Feasibility Of Tailoring Copper-Nickel Functionally Graded Materials Fabricated Through Laser Metal Deposition, Sreekar Karnati, Yunlu Zhang, Frank W. Liou, Joseph William Newkirk

Mechanical and Aerospace Engineering Faculty Research & Creative Works

In this study, pulse‐width modulation of laser power was identified as a feasible means for varying the chemical gradient in copper—nickel‐graded materials. Graded material deposits of 70 wt. %. copper‐30 wt. %. nickel on 100 wt. %. nickel and vice versa were deposited and characterized. The 70/30 copper—nickel weight ratio in the feedstock powder was achieved through blending elemental copper and 96 wt. %. Ni—Delero‐22 alloy. At the dissimilar material interface over the course of four layers, the duty cycle of power was ramped down from a high value to optimized deposition conditions. This change was theorized to influence the …


Substrate Support Ring For More Uniform Layer Thickness, Heng Pan, Lara Hawrylchak, Christopher S. Olsen Feb 2019

Substrate Support Ring For More Uniform Layer Thickness, Heng Pan, Lara Hawrylchak, Christopher S. Olsen

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Embodiments of substrate support rings providing more uniform thickness of layers deposited or grown on a substrate are provided herein. In some embodiments, a substrate support ring includes: an inner ring with a centrally located support surface to support a substrate; and an outer ring extending radially outward from the support surface, wherein the outer ring comprises a reaction surface area disposed above and generally parallel to a support plane of the support surface, and wherein the reaction surface extends beyond the support surface by about 24 mm to about 45 mm.


Fluorine-Containing Oxidizers For Metal Fuels In Energetic Formulations, Siva Kumar Valluri, Mirko Schoenitz, Edward Dreizin Feb 2019

Fluorine-Containing Oxidizers For Metal Fuels In Energetic Formulations, Siva Kumar Valluri, Mirko Schoenitz, Edward Dreizin

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Fluorine containing oxidizers, primarily polymers, are extensively used in pyrotechnic compositions. Fluorinated oxidizers are less explored for metalized propellants and explosives despite a potential advantage of substantial heat release combined with gaseous combustion products. This review summarizes different types of fluorinated oxidizers used in energetic formulations or of potential interest for such systems, including gases, polymers, and inorganic compounds. Types of energetic formulations employing metals and fluoropolymers are discussed in more detail, including methods used to prepare composites and resulting salient features of the obtained materials. Laboratory experiments characterizing such materials, in particular, electron microscopy and thermal analysis, are discussed, …


A Framework For Process Inspection Of Metal Additive Manufacturing, Chih-Kun Cheng, Frank W. Liou, Yi-Chien Cheng, Sheng-Chih Shen Feb 2019

A Framework For Process Inspection Of Metal Additive Manufacturing, Chih-Kun Cheng, Frank W. Liou, Yi-Chien Cheng, Sheng-Chih Shen

Mechanical and Aerospace Engineering Faculty Research & Creative Works

In this paper, we propose a process inspection framework for metal additive manufacturing (AM) processes. AM, also known as 3D printing, is the process of joining materials to make objects on the basis of 3D model data and is envisioned to play a strategic role in maintaining economic and scientific dominance. Different from conventional manufacturing methods, the AM process is a point-by-point and layer-by-layer manufacturing. Thus, there are many opportunities to generate a process error that can cause quality issues in an AM part. A systematic AM process inspection is needed to yield acceptable performance of the part. The critical …


Determine Airborne Release Fractions (Arf) / Respirable Fractions (Rf) For Use In Safety Based Documents, Michael Quinn, Jacob Miller Jan 2019

Determine Airborne Release Fractions (Arf) / Respirable Fractions (Rf) For Use In Safety Based Documents, Michael Quinn, Jacob Miller

Mechanical and Aerospace Engineering Faculty Research & Creative Works

No abstract provided.


Electric Solid Propellant Ablation In An Arc Discharge, Matthew S. Glascock, Joshua L. Rovey, Kurt A. Polzin Jan 2019

Electric Solid Propellant Ablation In An Arc Discharge, Matthew S. Glascock, Joshua L. Rovey, Kurt A. Polzin

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Electric solid propellants are advanced solid chemical rocket propellants that can be controlled (ignited, throttled, and extinguished) through the application and removal of an electric current. Electric solid propellants are also being considered for pulsed arc ablation electric thrusters, such as the pulsed plasma thruster. The focus of this work is the electrical and ablation characteristics of electric solid propellant within an arc discharge. Arc discharges of 5–20 J per pulse were created within a cylindrical cavity, and results for the electric solid propellant are compared with polytetrafluoroethylene (PTFE), which is a traditional propellant in ablative pulsed plasma thrusters. The …


Experimental Investigation Of Mixtures Of 1-Ethyl-3-Methylimidazolium Ethyl Sulfate And Ethylammonium Nitrate With Electrospray Propulsion Applications, Mitchell J. Wainwright, Joshua L. Rovey, Shawn W. Miller, Benjamin D. Prince Jan 2019

Experimental Investigation Of Mixtures Of 1-Ethyl-3-Methylimidazolium Ethyl Sulfate And Ethylammonium Nitrate With Electrospray Propulsion Applications, Mitchell J. Wainwright, Joshua L. Rovey, Shawn W. Miller, Benjamin D. Prince

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Physical properties, performance metrics, and mass spectra of mixtures of two ionic liquids (1-ethyl-3-methylimidazolium ethyl-sulfate aka [Emim][EtSO4] and ethyl ammonium nitrate aka EAN) are investigated from the standpoint of electrospray propulsive characteristics. Spectra suggest that as the [Emim][EtSO4] mixture fraction increases, the intensity of [Emim][EtSO4] related species in the plume also increases, while the presence of EAN decreases. Spectra also show presence of both EAN proton transfer species and species related to chemical reaction of [EtSO4] and water. Despite the volatility of EAN, it emits stably into vacuum at low flow rates when mixed with 25% [Emim][EtSO4]. Spectra also show …


Hydroxylammonium Nitrate Species In A Monopropellant Electrospray Plume, Mitchell J. Wainwright, Joshua L. Rovey, Shawn W. Miller, Benjamin D. Prince, Steven P. Berg Jan 2019

Hydroxylammonium Nitrate Species In A Monopropellant Electrospray Plume, Mitchell J. Wainwright, Joshua L. Rovey, Shawn W. Miller, Benjamin D. Prince, Steven P. Berg

Mechanical and Aerospace Engineering Faculty Research & Creative Works

A mixture of 1-ethyl-3-methylimidazolium ethyl sulfate ([Emim][EtSO4]) and hydroxylammonium nitrate (HAN) is an energetic monopropellant potentially suitable in a multi-mode chemical-electric microtube-electrospray micro propulsion system. In this work, electrospray plume mass spectra are compared between the monopropellant mixture and neat [Emim][EtSO4]. This comparison clearly indicates new and additional species present in the plume due to the addition of HAN. Mass spectra from 20-600 amu/q were obtained over a variety of angles and flow rates from 2 pL/sec to 3 nL/sec in both cation and anion extraction modes. Mass spectrum dependence on flow rate and angular orientation agree qualitatively well with …


Enhanced Quantum Dots Spontaneous Emission With Metamaterial Perfect Absorbers, Wei Wang, Xiaodong Yang, Ting S. Luk, Jie Gao Jan 2019

Enhanced Quantum Dots Spontaneous Emission With Metamaterial Perfect Absorbers, Wei Wang, Xiaodong Yang, Ting S. Luk, Jie Gao

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Metamaterial perfect absorbers (PAs) made of a hexagonal array of holes on Ag-SiO 2 -Ag thin films have been realized and utilized to enhance the spontaneous emission rate and photoluminescence intensity of CdSe/ZnS quantum dots (QDs) spin-coated on the absorber top surface. Perfect absorption of incoming light occurs at the wavelength where the impedance is matched to that of the free space. When QDs strongly excite both the electric and magnetic resonances at this perfect absorption wavelength, a significant Purcell effect on the spontaneous emission process and enhanced radiative outcoupling of photoluminescence intensity are expected. For perfect absorbers with near-unity …


Fabrication Of Alcocrfeni High-Entropy Alloy Coating On An Aisi 304 Substrate Via A Cofe₂Ni Intermediate Layer, Wenyuan Cui, Sreekar Karnati, Xinchang Zhang, Elizabeth Burns, Frank W. Liou Jan 2019

Fabrication Of Alcocrfeni High-Entropy Alloy Coating On An Aisi 304 Substrate Via A Cofe₂Ni Intermediate Layer, Wenyuan Cui, Sreekar Karnati, Xinchang Zhang, Elizabeth Burns, Frank W. Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Through laser metal deposition, attempts were made to coat AlCoCrFeNi, a high-entropy alloy (HEA), on an AISI 304 stainless steel substrate to integrate their properties. However, the direct coating of the AlCoCrFeNi HEA on the AISI 304 substrate was found to be unviable due to cracks at the interface between these two materials. The difference in compositional change was suspected to be the source of the cracks. Therefore, a new transition route was performed by coating an intermediate layer of CoFe2Ni on the AISI 304 substrate. Investigations into the microstructure, phase composition, elemental composition and Vickers hardness were …


Impulse Measurements Of Electric Solid Propellant In An Electrothermal Ablation-Fed Pulsed Plasma Thruster, Matthew S. Glascock, Joshua L. Rovey, Kurt A. Polzin Jan 2019

Impulse Measurements Of Electric Solid Propellant In An Electrothermal Ablation-Fed Pulsed Plasma Thruster, Matthew S. Glascock, Joshua L. Rovey, Kurt A. Polzin

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Electric solid propellants are advanced solid chemical rocket propellants that can be controlled (ignited, throttled and extinguished) through the application and removal of an electric current. These propellants are also being considered for use in the ablative pulsed plasma thruster. In this paper, the performance of an electric solid propellant operating in an electrothermal ablation-fed pulsed plasma thruster was investigated using an inverted pendulum micro-Newton thrust stand. The impulse bit and specific impulse of the device using the electric solid propellant were measured for short-duration test runs of 100 pulses and longer-duration runs to end-of-life, at energy levels of 5, …


Thermodynamic And Transport Properties Of Hydroxylammonium Nitrate-Based Electric Solid Propellant Vapor, Matthew S. Glascock, Patrick D. Drew, Joshua L. Rovey Jan 2019

Thermodynamic And Transport Properties Of Hydroxylammonium Nitrate-Based Electric Solid Propellant Vapor, Matthew S. Glascock, Patrick D. Drew, Joshua L. Rovey

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Electric solid propellants are advanced solid chemical rocket propellants controlled by electric current. Electric solid propellants may also be used in an electric propulsion system, specifically, an ablative pulsed plasma thruster. Previous experiments with the electric solid propellant HIPEP suggest its ablation processes are similar to traditional propellant polytetrafluoroethylene (C2F4). Better understanding of the ablation and resulting propulsion performance of HIPEP requires a model of its vapor composition and transport properties. This paper reports on the development of such a model. The model was validated by comparing results for C2F4 with literature, which showed agreement with multiple models described. Transport …


Spin-Controlled Wavefront Shaping With Plasmonic Chiral Geometric Metasurfaces, Yang Chen, Xiaodong Yang, Jie Gao Dec 2018

Spin-Controlled Wavefront Shaping With Plasmonic Chiral Geometric Metasurfaces, Yang Chen, Xiaodong Yang, Jie Gao

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Metasurfaces, as a two-dimensional (2D) version of metamaterials, have drawn considerable attention for their revolutionary capability in manipulating the amplitude, phase, and polarization of light. As one of the most important types of metasurfaces, geometric metasurfaces provide a versatile platform for controlling optical phase distributions due to the geometric nature of the generated phase profile. However, it remains a great challenge to design geometric metasurfaces for realizing spin-switchable functionalities because the generated phase profile with the converted spin is reversed once the handedness of the incident beam is switched. Here, we propose and experimentally demonstrate chiral geometric metasurfaces based on …


Accelerated Freezing Due To Droplet Pinning On A Nanopillared Surface, Rachel Bohm, Mohammad Rejaul Haque, Chuang Qu, Edward C. Kinzel, Amy Rachel Betz Dec 2018

Accelerated Freezing Due To Droplet Pinning On A Nanopillared Surface, Rachel Bohm, Mohammad Rejaul Haque, Chuang Qu, Edward C. Kinzel, Amy Rachel Betz

Mechanical and Aerospace Engineering Faculty Research & Creative Works

The freezing process is significantly influenced by environmental factors and surface morphologies. At atmospheric pressure, a surface below the dew and freezing point temperature for a given relative humidity nucleates water droplets heterogeneously on the surface and then freezes. This paper examines the effect of nanostructured surfaces on the nucleation, growth, and subsequent freezing processes. Microsphere Photolithography (MPL) is used to pattern arrays of silica nanopillars. This technique uses a self-assembled lattice of microspheres to focus UV radiation to an array of photonic jets in photoresist. Silica is deposited using e-beam evaporation and lift-off. The samples were placed on a …


Synergic Titanium Nitride Coating And Titanium Doping By Atomic Layer Deposition For Stable- And High-Performance Lifepo₄, Yan Gao, Jonghyun Park, Xinhua Liang Dec 2018

Synergic Titanium Nitride Coating And Titanium Doping By Atomic Layer Deposition For Stable- And High-Performance Lifepo₄, Yan Gao, Jonghyun Park, Xinhua Liang

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Atomic layer deposition (ALD) method has emerged as a promising technique to address the dissolution and poor conductivity of electrode materials of lithium ion batteries. In this work, surface modification of LiFePO4 (LFP) was carried out by titanium nitride (TiN) ALD, during which a Ti doping into LFP occurred simultaneously. X-ray photoelectron spectroscopy (XPS) and electrochemical tests were performed to prove the Ti doping, and the composition of TiN layer on the surface of LFP particles was interpreted as a combination of TiN and titanium oxynitride (TiOxNy). Owing to the synergy of TiN coating and …


Cell For Flow Battery, Jonghyun Park, Mohammed Abdulkhabeer Al-Yasiri Nov 2018

Cell For Flow Battery, Jonghyun Park, Mohammed Abdulkhabeer Al-Yasiri

Mechanical and Aerospace Engineering Faculty Research & Creative Works

A reaction cell for a flow battery having flow channels positioned within a recess of a non-porous and non-brittle housing that is also a dielectric. Positioning the flow channels within the recess eliminates the need for end plates, gaskets, and insulators of conventional designs. A current collector and an electrode within the recess have areas approximately equal to the area of the recess such that they fit within the recess and maximize the contact area between them.


Near-Infrared Chiral Plasmonic Metasurface Absorbers, Leixin Ouyang, Wei Wang, Daniel Rosenmann, David A. Czaplewski, Jie Gao, Xiaodong Yang Nov 2018

Near-Infrared Chiral Plasmonic Metasurface Absorbers, Leixin Ouyang, Wei Wang, Daniel Rosenmann, David A. Czaplewski, Jie Gao, Xiaodong Yang

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Chirality plays an essential role in the fields of biology, medicine and physics. However, natural materials exhibit very weak chiroptical response. In this paper, near-infrared chiral plasmonic metasurface absorbers are demonstrated to selectively absorb either the left-handed or right-handed circularly polarized light for achieving large circular dichroism (CD) across the wavelength range from 1.3 µm to 1.8 µm. It is shown that the maximum chiral absorption can reach to 0.87 and that the maximum CD in absorption is around 0.70. The current chiral metasurface design is able to achieve strong chiroptical response, which also leads to high thermal CD for …


Prediction Of Thermal Conductance At Liquid-Gas Interfaces Using Molecular Dynamics Simulations, James Gonzalez, Josue Ortega, Zhi Liang Nov 2018

Prediction Of Thermal Conductance At Liquid-Gas Interfaces Using Molecular Dynamics Simulations, James Gonzalez, Josue Ortega, Zhi Liang

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Using Molecular Dynamics (MD) Simulations and Theoretical Calculations, We Study Heat Transfer Across Liquid-Gas Interfaces within a Planar Heat Pipe. to Determine the Thermal Conductance (Kapitza Conductance), GK, at the Interface, Two Heat Transfer Mechanisms, Namely, Conduction and Evaporation/condensation Are Considered. in the Case of Interfacial Heat Conduction, Gas Molecules, Particularly Non-Condensable Gas Molecules, Exchange Heat with Liquid Surfaces through Gas-Liquid Collisions, and the Theoretical Expression for GK is Derived from the Kinetic Theory of Gases. for Interfacial Heat Transfer by Evaporation or Condensation, the Theoretical Expression for GK is Derived from the Schrage Relationships. to Assess the Accuracies of …


Dielectrophoretic Nanoparticle Propellant Injection With Plasmonic Acceleration, Jaykob Maser, Joshua Rovey Oct 2018

Dielectrophoretic Nanoparticle Propellant Injection With Plasmonic Acceleration, Jaykob Maser, Joshua Rovey

Mechanical and Aerospace Engineering Faculty Research & Creative Works

We describe the concept of a dielectrophoretic propellant injector and its inclusion in a plasmonic-based, small-satellite propulsion system. Thrust is achieved by applying a plasmon generated non-uniform electromagnetic field, and corresponding dielectrophoretic force, to net-neutral nanoparticles.


Impulsive Dynamics And Control Of The Inertia-Wheel Pendulum, Nilay Kant, Ranjan Mukherjee Oct 2018

Impulsive Dynamics And Control Of The Inertia-Wheel Pendulum, Nilay Kant, Ranjan Mukherjee

Mechanical and Aerospace Engineering Faculty Research & Creative Works

The dynamics of the inertia-wheel pendulum, when subjected to impulsive inputs, can be described by algebraic equations. Optimal sequences of these inputs, that minimize their infinity norm, are designed for rest-to-rest maneuvers. The results are applied to the well-studied swing-up problem, and high-gain feedback is used for continuous approximation of the inputs and simulation of the impulsive dynamics. Analytical and simulation results establish a direct link between high wheel velocities during swing-up and control strategies that take the pendulum directly to the upright configuration. They also indicate that optimal trajectories resemble those of energy-based controllers and can be designed to …


Revealing Particle-Scale Powder Spreading Dynamics In Powder-Bed-Based Additive Manufacturing Process By High-Speed X-Ray Imaging, Luis I. Escano, Niranjan D. Parab, Lianghua Xiong, Qilin Guo, Cang Zhao, Kamel Fezzaa, Wes Everhart, Tao Sun, Lianyi Chen Oct 2018

Revealing Particle-Scale Powder Spreading Dynamics In Powder-Bed-Based Additive Manufacturing Process By High-Speed X-Ray Imaging, Luis I. Escano, Niranjan D. Parab, Lianghua Xiong, Qilin Guo, Cang Zhao, Kamel Fezzaa, Wes Everhart, Tao Sun, Lianyi Chen

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Powder spreading is a key step in the powder-bed-based additive manufacturing process, which determines the quality of the powder bed and, consequently, affects the quality of the manufactured part. However, powder spreading behavior under additive manufacturing condition is still not clear, largely because of the lack of particle-scale experimental study. Here, we studied particle-scale powder dynamics during the powder spreading process by using in-situ high-speed high-energy x-ray imaging. Evolution of the repose angle, slope surface speed, slope surface roughness, and the dynamics of powder clusters at the powder front were revealed and quantified. Interactions of the individual metal powders, with …


Ultrafast X-Ray Imaging Of Laser-Metal Additive Manufacturing Processes, Niranjan D. Parab, Cang Zhao, Ross Cunningham, Luis I. Escano, Kamel Fezzaa, Wes Everhart, Anthony D. Rollett, Lianyi Chen, Tao Sun Sep 2018

Ultrafast X-Ray Imaging Of Laser-Metal Additive Manufacturing Processes, Niranjan D. Parab, Cang Zhao, Ross Cunningham, Luis I. Escano, Kamel Fezzaa, Wes Everhart, Anthony D. Rollett, Lianyi Chen, Tao Sun

Mechanical and Aerospace Engineering Faculty Research & Creative Works

The high-speed synchrotron X-ray imaging technique was synchronized with a custom-built laser-melting setup to capture the dynamics of laser powder-bed fusion processes in situ. Various significant phenomena, including vapor-depression and melt-pool dynamics and powder-spatter ejection, were captured with high spatial and temporal resolution. Imaging frame rates of up to 10 MHz were used to capture the rapid changes in these highly dynamic phenomena. At the same time, relatively slow frame rates were employed to capture large-scale changes during the process. This experimental platform will be vital in the further understanding of laser additive manufacturing processes and will be particularly …