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Mechanical and Aerospace Engineering Faculty Research & Creative Works

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Full-Text Articles in Mechanical Engineering

Corrigendum To “3d Semi-Analytical Thermo-Elasto-Plastic Model For Additive Manufacturing”(Additive Manufacturing, (2026), 127, C, (105308), (S2214860426002344), 10.1016/J.Addma.2026.105308), Tao Liu, Ming C. Leu, Edward C. Kinzel, Chinedum Okwudire Jan 2026

Corrigendum To “3d Semi-Analytical Thermo-Elasto-Plastic Model For Additive Manufacturing”(Additive Manufacturing, (2026), 127, C, (105308), (S2214860426002344), 10.1016/J.Addma.2026.105308), Tao Liu, Ming C. Leu, Edward C. Kinzel, Chinedum Okwudire

Mechanical and Aerospace Engineering Faculty Research & Creative Works

The author regret about the correction in the Equation B(1) in original article. The corrected version of the Equation B(1) is given below,(1.1)∂uxxx,ξ∂x=116πμ1−ν4ν−1x−ξxR3−3x−ξx3R5−8ν−5x−ξxR13+34ν−3x−ξx3R15−18x−ξxzξzR15+30x−ξx3zξzR17−12ν−12ν−1x−ξxR1R1+z+ξz2+4ν−12ν−1x−ξx3R13R1+z+ξz2+8ν−12ν−1x−ξx3R12R1+z+ξz3 The authors would like to apologise for any inconvenience caused. DOI of original article: < 10.1016/j.addma.2026.105308>


Design, Construction, And Initial Testing Of A Oxy-Acetylene Testing Facility, Blake Bowman, Davide Viganò Jan 2026

Design, Construction, And Initial Testing Of A Oxy-Acetylene Testing Facility, Blake Bowman, Davide Viganò

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Thermal Protection Systems (TPS) are critical for atmospheric re-entry and hypersonic flight vehicles, yet ground-based evaluation of TPS materials remains challenging due to the cost, complexity, and limited availability of large arc-jet and inductively coupled plasma (ICP) facilities. Oxy-acetylene testing provides a low-cost and accessible alternative for preliminary material screening, sensor development, and fundamental studies of material response under high heat-flux conditions. This paper presents the design, construction, and initial validation of the High-Enthalpy Acetylene Testing (HEAT) facility at Missouri University of Science and Technology. The facility incorporates a modular experimental architecture, independently controlled oxygen and acetylene mass-flow systems, and …


Tomo-Piv Study Of Baseline Flow Structures Behind A Strut Injector, Josiah Mcdermott, Connor Bell, Davide Viganò Jan 2026

Tomo-Piv Study Of Baseline Flow Structures Behind A Strut Injector, Josiah Mcdermott, Connor Bell, Davide Viganò

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Stabilizing combustion in scramjet engines is a formidable challenge due to the small-time scales afforded for air-fuel mixing. Numerous studies in this area have demonstrated the potential of strut-style platforms for fuel injection and mixing enhancement, which remains an active area of research. In the Aerodynamics Research Laboratory at Missouri S&T, a strut-style injector system has recently been installed. In this study, we characterize the baseline flow structures behind this platform absent fuel injection. The wake generated by a strut itself has an appreciable impact on the resulting air-fuel mixing, which motivates its characterization. In future studies, this characterization will …


Tunable Phase-Change Metasurfaces Coupled With Mid-Infrared Molecular Vibrations, Haotian Tang, Liliana Stan, David A. Czaplewski, Xiaodong Yang, Jie Gao Dec 2025

Tunable Phase-Change Metasurfaces Coupled With Mid-Infrared Molecular Vibrations, Haotian Tang, Liliana Stan, David A. Czaplewski, Xiaodong Yang, Jie Gao

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Chiral optical meta surfaces have emerged as a promising platform in coupling with molecular vibrational fingerprints through the enhanced light-matter interaction under different circularly polarized light illumination. This work reports the mode coupling between the mid-infrared phonon vibrations of polymethyl methacrylate (PMMA) molecules, and the thermally tunable chiral meta surfaces based on the phase-change material Ge₂Sb₂Te₅ (GST-225). Phase-change chiral meta surfaces with high circular dichroism (CD) in absorption and tunable plasmonic resonance in the frequency range of 48-56 THz are demonstrated, which covers the phonon vibrational frequency of PMMA molecules at 52 THz. The mode splitting features are observed in …


Ded Printing Process Modeling Using Metal Matrix Composites: In-Situ Feedstock Mixing With Variable Compositions And Empirical Validation, Muhammad Arif Mahmood, Sabin Mihai, Diana Chioibasu, Andrei C. Popescu, Frank Liou Nov 2025

Ded Printing Process Modeling Using Metal Matrix Composites: In-Situ Feedstock Mixing With Variable Compositions And Empirical Validation, Muhammad Arif Mahmood, Sabin Mihai, Diana Chioibasu, Andrei C. Popescu, Frank Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Directed Energy Deposition (DED) is a promising technology for producing metal matrix composites (MMXCs), but precise control over deposited layer dimensions, particularly in multi-material systems, remains difficult to achieve due to the complex interdependence of operating parameters such as laser parameters, feedstock flow rate, and beam energy attenuation. To address these problems, this work proposes an analytical model that predicts the width, height, and depth of the deposited layers using mixed feedstock compositions in-situ, with a focus on Inconel-718 and TiC MMXCs. The model takes into account variables such as laser power, feedstock density, and mixing ratios to improve layer …


Bending Fatigue In Additively Manufactured Metals: A Review Of Current Research And Future Directions, Md Bahar Uddin, Sriram Praneeth Isanaka, Frank Liou Nov 2025

Bending Fatigue In Additively Manufactured Metals: A Review Of Current Research And Future Directions, Md Bahar Uddin, Sriram Praneeth Isanaka, Frank Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Metal additive manufacturing (MAM), also referred to as 3D printing, has proven remarkable in the fabrication of complex metal components in multiple sectors. However, the assessment of this revolutionary process through bending fatigue is frequently impeded due to concerns about mechanical and physical conditions of the printed components. The unique layer-by-layer production process results in varied microstructures, anisotropy, and intrinsic defects that considerably differ from traditionally manufactured wrought metals. This review article aims to integrate and evaluate historical and contemporary research on the bending fatigue of additively manufactured materials. More specifically, the impact of process parameters, build orientation, surface conditions, …


Powder Bed Fusion Of Stainless Steel 304l-Nbc Nanocomposite Produced By Ball Milling Method Using A Laser Beam, Khalid Hussain Solangi, Junaid Iqbal Bhatti, Irfan Ali Tunio, Imdad Ali Memon, Temoor Abbas Larik, Lianyi Chen Nov 2025

Powder Bed Fusion Of Stainless Steel 304l-Nbc Nanocomposite Produced By Ball Milling Method Using A Laser Beam, Khalid Hussain Solangi, Junaid Iqbal Bhatti, Irfan Ali Tunio, Imdad Ali Memon, Temoor Abbas Larik, Lianyi Chen

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Metal powders with uniformly dispersed nanoparticles, suitable shape, and size for additive manufacturing (AM) processes are highly demanded. However, it is difficult to manufacture metal matrix nanocomposite powders (MMNCs) with uniform dispersion of nanoparticles, optimized shape, and size. This study used high-energy ball milling to disperse NbC nanoparticles with an average length of 400 nm (ex-situ reinforcement) in a Stainless Steel (SS) 304 L matrix. In detail, SS304L-5wt% NbC powders were ball-milled from 4 to 10 h. The results showed that the milled powder particles experienced significant cold-welding during the milling time of 4–6 h, with a wide size distribution. …


Tensile And Fatigue Properties Of Haynes ® 233 Manufactured By Wire-Arc Additive Manufacturing, Samuel Onimpa Alfred, Frank W. Liou, Mehdi Amiri Oct 2025

Tensile And Fatigue Properties Of Haynes ® 233 Manufactured By Wire-Arc Additive Manufacturing, Samuel Onimpa Alfred, Frank W. Liou, Mehdi Amiri

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Haynes® 233 is a newly developed nickel-based superalloy currently in the early stages of commercial adoption. With the growing interest in fabricating large and complex components using wire-arc additive manufacturing (WAAM), this alloy presents a promising option for industrial applications. This study investigates the microstructure, tensile, and fatigue properties of heat-treated (HT) WAAM Haynes ® 233 and compares them to its wrought counterpart. Yield strength (YS), ultimate tensile strength (UTS), and fatigue strength of WAAM Haynes ® 233 are 709.4 MPa, 890.1 MPa, and 253.8 MPa, respectively. These values indicate a 63.8 % increase in YS, a 1.11 % decrease …


Physics-Based Machine Learning Framework For Predicting Structure-Property Relationships In Ded-Fabricated Low-Alloy Steels †, Atiqur Rahman, Md Hazrat Ali, Asad Waqar Malik, Muhammad Arif Mahmood, Frank Liou Sep 2025

Physics-Based Machine Learning Framework For Predicting Structure-Property Relationships In Ded-Fabricated Low-Alloy Steels †, Atiqur Rahman, Md Hazrat Ali, Asad Waqar Malik, Muhammad Arif Mahmood, Frank Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

The Directed Energy Deposition (DED) process has demonstrated high efficiency in manufacturing steel parts with complex geometries and superior capabilities. Understanding the complex interplays of alloy compositions, cooling rates, grain sizes, thermal histories, and mechanical properties remains a significant challenge during DED processing. Interpretable and data-driven modeling has proven effective in tackling this challenge, as machine learning (ML) algorithms continue to advance in capturing complex property structural relationships. However, accurately predicting the prime mechanical properties, including ultimate tensile strength (UTS), yield strength (YS), and hardness value (HV), remains a challenging task due to the complex and non-linear relationships among process …


Modification Of Tini Alloy By Fast Pulse Laser Heat Treatment, Yitao Chen, Mohammad Masud Parvez, Frank Liou Aug 2025

Modification Of Tini Alloy By Fast Pulse Laser Heat Treatment, Yitao Chen, Mohammad Masud Parvez, Frank Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

In this study, the effects of local heat treatment with fast pulse laser on thin TiNi shape memory alloy strip materials were investigated. Various materials characterization methods including optical microscope, scanning electron microscope, atomic force microscope, X-ray diffraction, differential scanning calorimetry, and Vickers hardness were used to identify the differences of microstructure, mechanical properties, and functional properties between regions inside and outside the laser-scanned region. The tensile test was also conducted for both the non-laser-scanned specimen and the laser-scanned specimen. The area covered by laser scanning shows great differences by possessing a more homogeneous austenite phase without shear bands and …


Digital Twins, Ai, And Cybersecurity In Additive Manufacturing: A Comprehensive Review Of Current Trends And Challenges, Md Sazol Ahmmed, Laraib Khan, Muhammad Arif Mahmood, Frank Liou Aug 2025

Digital Twins, Ai, And Cybersecurity In Additive Manufacturing: A Comprehensive Review Of Current Trends And Challenges, Md Sazol Ahmmed, Laraib Khan, Muhammad Arif Mahmood, Frank Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

The development of Industry 4.0 has accelerated the adoption of sophisticated technologies, including Digital Twins (DTs), Artificial Intelligence (AI), and cybersecurity, within Additive Manufacturing (AM). Enabling real-time monitoring, process optimization, predictive maintenance, and secure data management can redefine conventional manufacturing paradigms. Although their individual importance is increasing, a consistent understanding of how these technologies interact and collectively improve AM procedures is lacking. Focusing on the integration of digital twins (DTs), modular AI, and cybersecurity in AM, this review presents a comprehensive analysis of over 137 research publications from Scopus, Web of Science, Google Scholar, and ResearchGate. The publications are categorized …


Experimental Study Of Process Parameter Effects On Internal Defects In Titanium Coaxial Wire-Based Laser Metal Deposition, Remy Mathenia, Braden Mclain, Todd Sparks, Frank Liou May 2025

Experimental Study Of Process Parameter Effects On Internal Defects In Titanium Coaxial Wire-Based Laser Metal Deposition, Remy Mathenia, Braden Mclain, Todd Sparks, Frank Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Wire-based laser metal deposition is an additive manufacturing process that can be used in the efficient manufacturing of complex structures. This paper utilizes a three-beam coaxial laser wire system to explore the effect of process parameters on the resultant deposition density. The reduction in or elimination of defects is important to the mechanical properties of the additively manufactured material and the widespread adoption of additive manufacturing processes. In this work, two-bead-wide walls were deposited under varying experimental conditions, including the traverse feed rate and workpiece illumination proportion. A method for calculating the bead pitch and layer height increment based on …


Impact Of Delayed Artificial Aging On Tensile Properties And Microstructural Evolution Of Directed Energy Deposited Scalmalloy®, Rachel Boillat-Newport, Sriram Praneeth Isanaka, Frank Liou Apr 2025

Impact Of Delayed Artificial Aging On Tensile Properties And Microstructural Evolution Of Directed Energy Deposited Scalmalloy®, Rachel Boillat-Newport, Sriram Praneeth Isanaka, Frank Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Scalmalloy® is a novel alloy designed to work with the unique processing inherent in additive manufacturing (AM). This alloy is post-processed using a single artificial aging treatment rather than a multistep heat treatment, as often noted in traditional manufacturing processes. Much of the literature details the impact of direct aging treatments around the temperature and time recommended by the manufacturer, 325 °C for 4 h; however, few studies have explored the impact of delayed artificial aging on the resulting mechanical and microstructural behavior. This study explored this missing link and determined the impact that the time between the fabrication of …


Multiphase Iterative Algorithm For Mixed-Integer Optimal Control, Chaoying Pei, Sixiong You, Yu Di, Ran Dai Apr 2025

Multiphase Iterative Algorithm For Mixed-Integer Optimal Control, Chaoying Pei, Sixiong You, Yu Di, Ran Dai

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Mixed-integer optimal control problems (MIOCPs) frequently arise in the domain of optimal control problems (OCPs) when decisions including integer variables are involved. However, existing state-of-the-art approaches for solving MIOCPs are often plagued by drawbacks such as high computational costs, low precision, and compromised optimality. In this study, we propose a novel multiphase scheme coupled with an iterative second-order cone programming (SOCP) algorithm to efficiently and effectively address these challenges in MIOCPs. In the first phase, we relax the discrete decision constraints and account for the terminal state constraints and certain path constraints by introducing them as penalty terms in the …


A Gaze-Driven Manufacturing Assembly Assistant System With Integrated Step Recognition, Repetition Analysis, And Real-Time Feedback, Haodong Chen, Niloofar Zendehdel, Ming C. Leu, Zhaozheng Yin Mar 2025

A Gaze-Driven Manufacturing Assembly Assistant System With Integrated Step Recognition, Repetition Analysis, And Real-Time Feedback, Haodong Chen, Niloofar Zendehdel, Ming C. Leu, Zhaozheng Yin

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Modern manufacturing faces significant challenges, including efficiency bottlenecks and high error rates in manual assembly operations. To address these challenges, we implement artificial intelligence (AI) and propose a gaze-driven assembly assistant system that leverages artificial intelligence for human-centered smart manufacturing. Our system processes video inputs of assembly activities using a Convolutional Neural Network (CNN) and Long Short-Term Memory (LSTM) network for assembly step recognition, a Transformer network for repetitive action counting, and a gaze tracker for eye gaze estimation. The application of AI integrates the outputs of these tasks to deliver real-time visual assistance through a software interface that displays …


Experiment-Based Superposition Thermal Modeling Of Laser Powder Bed Fusion, Cody S. Lough, Tao Liu, Robert G. Landers, Douglas A. Bristow, James A. Drallmeier, Ben Brown, Edward C. Kinzel Mar 2025

Experiment-Based Superposition Thermal Modeling Of Laser Powder Bed Fusion, Cody S. Lough, Tao Liu, Robert G. Landers, Douglas A. Bristow, James A. Drallmeier, Ben Brown, Edward C. Kinzel

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Parts experience significant local thermal variations during the Laser Powder Bed Fusion (LPBF) metal Additive Manufacturing (AM) process, providing a potential source of defects. Near real-time thermal predictions can enable better process planning and facilitate corrections on subsequent layers to enable the engineering of laser parameter and scan path combinations that avoid defect inducing scenarios. This paper considers an experiment-based Discrete Green's Function (DGF) thermal model for temperature field prediction in LPBF. An analytical framework is developed and used to calculate an experimental DGF (i.e., powder bed's single pulse temperature response) from spatiotemporal Short-Wave Infrared (SWIR) camera data. The extracted …


Few-Shot Transfer Learning For Individualized Braking Intent Detection On Neuromorphic Hardware, Nathan A. Lutes, V. Sriram Siddhardth Nedendla, K. Krishnamurthy Feb 2025

Few-Shot Transfer Learning For Individualized Braking Intent Detection On Neuromorphic Hardware, Nathan A. Lutes, V. Sriram Siddhardth Nedendla, K. Krishnamurthy

Mechanical and Aerospace Engineering Faculty Research & Creative Works

This work explores use of a few-shot transfer learning method to train and implement a convolutional spiking neural network (CSNN) on a Brain Chip Akida AKD1000 neuromorphic system-on-chip for developing individual-level, instead of traditionally used group-level, models using electroencephalographic data. The efficacy of the method is studied on an advanced driver assist system related task of predicting braking intention. Approach. Data are collected from participants operating an NVIDIA JetBot on a testbed simulating urban streets for three different scenarios. Participants receive a braking indicator in the form of: (1) an audio countdown in a nominal baseline, stress-free environment; (2) an …


Oxidation–Reduction Of Ti-6al-4v In Direct Energy Deposition Subject To Minimum Argon Consumption, Bharadwaja Ragampeta, Prashansa Ragampeta, Todd Sparks, Frank Liou Feb 2025

Oxidation–Reduction Of Ti-6al-4v In Direct Energy Deposition Subject To Minimum Argon Consumption, Bharadwaja Ragampeta, Prashansa Ragampeta, Todd Sparks, Frank Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Ti-6Al-4V is a well-known alloy for its low density and excellent corrosion resistance, making it popular in aerospace, marine, medical, and automotive applications. However, at elevated temperatures, the alloy forms oxides, leading to embrittlement. In additive manufacturing, particularly in the direct energy deposition (DED) process, which involves high temperatures, the alloy experiences oxidation. An inert gas chamber provides shielding during the process but limits the size of the manufactured components, and deposition in a vacuum chamber can alter the chemical composition of the alloy. Local shielding is a technique generally used for such applications, but it uses a high volume …


A Comprehensive Study Of Cooling Rate Effects On Diffusion, Microstructural Evolution, And Characterization Of Aluminum Alloys, Atiqur Rahman, Sriram Praneeth Isanaka, Frank Liou Feb 2025

A Comprehensive Study Of Cooling Rate Effects On Diffusion, Microstructural Evolution, And Characterization Of Aluminum Alloys, Atiqur Rahman, Sriram Praneeth Isanaka, Frank Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Cooling Rate (CR) definitively influences the microstructure of metallic parts manufactured through various processes. Factors including cooling medium, surface area, thermal conductivity, and temperature control can influence both predicted and unforeseen impacts that then influence the results of mechanical properties. This comprehensive study explores the impact of CRs in diffusion, microstructural development, and the characterization of aluminum alloys and the influence of various manufacturing processes and post-process treatments, and it studies analytical models that can predict their effects. It examines a broad range of CRs encountered in diverse manufacturing methods, such as laser powder bed fusion (LPBF), directed energy deposition …


Circular Dichroism In Achiral Metasurfaces Induced By Spatially Selective Coupling With Molecules, Baojuan Han, Xiaodong Yang, Jie Gao Jan 2025

Circular Dichroism In Achiral Metasurfaces Induced By Spatially Selective Coupling With Molecules, Baojuan Han, Xiaodong Yang, Jie Gao

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Achiral metasurfaces with near-field optical chirality have attracted great attention in molecular sensing and chiral emission control. Here, the circular dichroism (CD) response of an achiral metasurface induced by spatially selective coupling with polymethyl methacrylate (PMMA) molecules is demonstrated. A designed achiral metasurface with a V-shaped resonator exhibits large optical chirality with a strongly dissymmetric distribution under circular polarization. By introducing a PMMA molecule layer on top of the metasurface, which covers the area with large optical chirality, CD in absorption of 0.38 and a dissymmetric factor of optical chirality gc of 0.16 are obtained. Furthermore, an analysis of the …


In-Situ Thermographic Monitoring And Numerical Simulations Of Laser-Foil-Printing Additive Manufacturing, Tunay Turk, Tao Liu, Chia Hung Hung, Richard Billo, Jonghyun Park, Ming C. Leu Jan 2025

In-Situ Thermographic Monitoring And Numerical Simulations Of Laser-Foil-Printing Additive Manufacturing, Tunay Turk, Tao Liu, Chia Hung Hung, Richard Billo, Jonghyun Park, Ming C. Leu

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Laser-foil-printing (LFP) is an additive manufacturing (AM) technique offering advantages over traditional powder-based methods. A deeper understanding of the melt pool dynamics is crucial for optimizing process parameters and achieving high-quality builds. This paper presents a combined approach utilizing numerical simulations and in-situ thermographic monitoring to investigate the relationship between scanning strategies, melt pool dimensions, and cooling rate in LFP. The numerical simulations are employed to predict melt pool behavior using a time-dependent thermal finite element analysis (FEA). Results demonstrate that the simulations accurately predict melt pool dimensions, showing strong agreement with experimental data. Simultaneously, real-time melt pool dynamics were …


Implementation Of Miniature Tensile Specimens In Mechanical Properties Assessment Of Directed Energy Deposited Ti-6al-4v: As-Built And Heat Treated, Saeid Alipour, Sung Heng Wu, Frank Liou, Arezoo Emdadi Jan 2025

Implementation Of Miniature Tensile Specimens In Mechanical Properties Assessment Of Directed Energy Deposited Ti-6al-4v: As-Built And Heat Treated, Saeid Alipour, Sung Heng Wu, Frank Liou, Arezoo Emdadi

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Within the last two decades, additive manufacturing (AM), a. k.a. 3D printing, has provided promising solutions for producing near-net-shape components with intricate geometries. From the material perspective, titanium alloys, one of humankind's most essential structural materials, are being considered the first candidate for AMed parts due to their unique characteristics in strength-weight-corrosion combinations. However, measuring the mechanical properties of designed geometry remains a challenge due to the ineffectiveness of conventional standard tensile specimens in assessing the site-specific and intricate geometries. In AM, the current approach often consists of evaluating standard-sized samples with the assumption that components with complex geometries possess …


Improving Neural Network Efficiency With Multi-Fidelity And Dimensionality Reduction Techniques, Vignesh Sella, Thomas O'Leary-Roseberry, Xiaosong Du, Mengwu Guo, Joaquim R.R.A. Martins, Omar Ghattas, Karen Willcox, Anirban Chaudhuri Jan 2025

Improving Neural Network Efficiency With Multi-Fidelity And Dimensionality Reduction Techniques, Vignesh Sella, Thomas O'Leary-Roseberry, Xiaosong Du, Mengwu Guo, Joaquim R.R.A. Martins, Omar Ghattas, Karen Willcox, Anirban Chaudhuri

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Design problems in aerospace engineering often require numerous evaluations of expensive to-evaluate high-fidelity models, resulting in prohibitive computational costs. One way to address the computational cost is through building surrogates, such as deep neural networks (DNNs). However, DNNs may only be an effective surrogate when sufficient evaluations of the high-fidelity model are required such that the up-front training cost is amortized, or in situations that require real-time responses (such as interactive visualizations). Typically, the data requirements for adequately accurate training of DNNs are often impractical for engineering applications. To alleviate this issue, the proposed work utilizes output dimensionality reduction along …


Tensile Behavior Of Directed Energy Deposited Bi-Metallic Ti-Ni-Based Alloy At Interfacial Area, Yitao Chen, Cesar Ortiz Rios, Frank Liou Jan 2025

Tensile Behavior Of Directed Energy Deposited Bi-Metallic Ti-Ni-Based Alloy At Interfacial Area, Yitao Chen, Cesar Ortiz Rios, Frank Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

A Ti-Ni-based bi-metallic shape memory alloy was fabricated using directed energy deposition, and the tensile testing behavior at two sections after post-heat treatments were focused. The Ti-rich Ti-Ni-Cu ternary shape memory alloy was first fabricated on a TiNi shape memory alloy with near-equiatomic composition to achieve multi-functional shape memory behaviors using powder-based additive manufacturing. The bi-metallic part then underwent 400°C and 600°C heat treatment at the interfacial area, and the interfacial area was subject to tensile loading and unloading. The digital image correlation technique was applied to extract the tensile stress–strain behavior and map out the local strain evolution of …


Advancing Cislunar Space Domain Awareness Through Robust Optimization Framework For Optical Sensors-Based Autonomous Satellite Systems, Smriti Nandan Paul, Siwei Fan, Igor Panfil Jan 2025

Advancing Cislunar Space Domain Awareness Through Robust Optimization Framework For Optical Sensors-Based Autonomous Satellite Systems, Smriti Nandan Paul, Siwei Fan, Igor Panfil

Mechanical and Aerospace Engineering Faculty Research & Creative Works

The number of cislunar resident space objects is expected to proliferate rapidly because of strategic interests targeting long-term presence on the Moon and exploration of other planets (e.g., Artemis Accords) and liberalization of space through the entry of private space players (e.g., Intuitive Machines). It necessitates expanding current near-Earth space domain awareness (SDA) operation systems and knowledge to the relatively unexplored cislunar region. Besides the traditional complexities, xGEO orbits (orbits beyond the geosynchronous Earth orbit (GEO) region) face additional challenges because of highly non-linear and non-Keplerian dynamics, which results in inaccuracies in uncertainty propagation and state estimation. Further challenges include …


High-Order Dynamic Mode Decomposition For Multidimensional Harmonic Retrieval, Yanming Zhang, Steven Gao, Lijun Jiang Jan 2025

High-Order Dynamic Mode Decomposition For Multidimensional Harmonic Retrieval, Yanming Zhang, Steven Gao, Lijun Jiang

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Estimating channel parameters such as azimuth, elevation, Doppler shift, and delay is a key challenge in wireless communication, often formulated as a multidimensional harmonic retrieval (MHR) problem. To address this, we propose a high-order dynamic mode decomposition (HODMD) framework for robust frequency estimation from high-dimensional signals in noisy environments. The HODMD approach combines high-order singular value decomposition (HOSVD) to decompose tensor data into a core tensor and mode matrices, with dynamic mode decomposition (DMD) to extract frequencies from the imaginary parts of the DMD eigenvalues. Simulation examples validate the effectiveness of the proposed method, demonstrating its efficiency in solving MHR …


Performance Evaluation And Multiphysics Process Modeling Of Carbon Fiber Reinforced Thermoset Composites Using Microwave And Autoclave, Nayan Pundhir, Patrick Schwartzkopf, K. Chandrashekhara, Logan Wilcox, Kristen M. Donnell, Jim Lua, Rui Li Jan 2025

Performance Evaluation And Multiphysics Process Modeling Of Carbon Fiber Reinforced Thermoset Composites Using Microwave And Autoclave, Nayan Pundhir, Patrick Schwartzkopf, K. Chandrashekhara, Logan Wilcox, Kristen M. Donnell, Jim Lua, Rui Li

Mechanical and Aerospace Engineering Faculty Research & Creative Works

In this study, IM7/Cycom 5320-1 unidirectional prepreg has been utilized to manufacture 16-layer laminated composites: a symmetric cross-ply ([0°/90°]4s) and a quasi-isotropic ([45°/90°/−45°/0°]2s) configuration. Microwave and autoclave curing processes have been employed to manufacture the laminated composites. The manufactured composite cure was assessed using differential scanning calorimetry (DSC). The quality and porosity of the microwave-cured parts were juxtaposed to those of autoclave-cured parts through optical microscopy and micro-computed tomography (micro-CT) scanning. Mechanical characterization of the microwave-cured panels was conducted using uniaxial tensile and flexural tests, with results juxtaposed to autoclave-cured samples. Experimental characterization revealed that the microwave-cured parts exhibited nearly …


Design And Testing Of An Intrusive Arm For Supersonic Flow Sampling, Caleb Roberts, Davide Viganò Jan 2025

Design And Testing Of An Intrusive Arm For Supersonic Flow Sampling, Caleb Roberts, Davide Viganò

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Intrusive probes are critical tools in supersonic wind tunnel testing, enabling direct measurement of flow properties such as pressure and heat flux. To support these measurements, a single-axis intrusive arm was designed and implemented in the Missouri S&T Supersonic Wind Tunnel. The system is designed to maintains precise probe positioning, while withstanding the aerodynamic loads, and preserving a dynamic seal between the test section and ambient environment. Its modular design accommodates a range of probe types for various research applications. This paper presents the design methodology, including structural, mechanical, and aerodynamic considerations, and details the integration process. System performance was …


Physics-Constrained Generative Artificial Intelligence For Rapid Takeoff Trajectory Design, Samuel Sisk, Xiaosong Du Jan 2025

Physics-Constrained Generative Artificial Intelligence For Rapid Takeoff Trajectory Design, Samuel Sisk, Xiaosong Du

Mechanical and Aerospace Engineering Faculty Research & Creative Works

The urban air mobility (UAM) industry is rapidly growing to alleviate regional transportation congestion. Electric vertical takeoff and landing (eVTOL) aircraft plays a critical role in this growth due to their efficiency and reduced operating cost. However, excessive energy demands by the takeoff phase impact the practicality of the aircraft. Conventional multidisciplinary analysis and optimization (MDAO) identifies a minimum energy trajectory but can be computationally intensive due to iteratively evaluating high-fidelity simulation models. In addition, complex constraints in practical MDAO pose crucial challenges to the already demanding process. Surrogate models enable efficient design optimization, but complex constraints could prohibit surrogate-based …


Versatile Injector Platform: A Modular Design For Supersonic Flow Research, Connor Bell, Davide Viganò Jan 2025

Versatile Injector Platform: A Modular Design For Supersonic Flow Research, Connor Bell, Davide Viganò

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Fuel–air mixing remains a critical challenge in the development of high-speed air-breathing propulsion due to the extremely short residence times in supersonic combustors. Experimental studies are essential to investigate the underlying mixing mechanisms, but they require injection systems that can deliver repeatable and controlled flow conditions. In this work, we present the design of a modular strut-type injection platform developed for the Missouri S&T Supersonic Wind Tunnel. In its initial configuration, the platform features a planar trailing-edge slit to generate a two-dimensional jet and includes interchangeable trailing-edge modules to support a wide range of geometries and flow-control strategies. Designed with …