Mechanical Engineering Commons^™

Mems 411: The Ball Bearing Sorter Group N, Jack Zhao, Anri Cifuentes, Shawn Xiong, Richard Li

Mechanical Engineering Design Project Class

The challenge was to design and develop an automated device capable of sorting and packaging six types of ball bearings—varying in size (1/4 inch and 1/2 inch) and material (stainless steel, brass, and nylon). The device needed to meet strict performance and design constraints, including fitting within a compact 20x20x20-inch footprint, weighing no more than 15 pounds, and sorting bearings with high speed and accuracy.

This problem represents a practical scenario in automated manufacturing, where efficient and precise sorting is crucial for streamlining assembly line operations. The solution required integrating innovative engineering mechanisms, such as size differentiation, material separation, and …

Mems 411: Mailbox Assistant, Peter Scholl, Benjamin Cortes, Garbiel Arcas, Colin Zeiss

Mechanical Engineering Design Project Class

Oftentimes elderly people struggle with reaching into their curbside mailbox from their car, especially if the mail is pushed all the way to the back. With the Mailbox Assistant, sore shoulders can be saved through a drawer that slides out from the mailbox. This modification can be made to any mailbox without altering the outside appearance thus keeping it within HOA standards.

Mems 411: Hydroponic Gardening System, Tiger Lu, Aj Shanahan, Jaquelin Guzman, Brandon Lacy

Mechanical Engineering Design Project Class

This report summarizes the engineering design process undertaken for the development of a hydroponic gardening system. The project began with selecting a concept, as a team, we decided to focus on designing a system tailored to community gardening needs. The report is organized into five main sections: Problem Understanding, Concept Generation, Concept Selection, Concept Embodiment, and Design Refinement. In the Problem Understanding phase, the team conducted extensive research on patents, codes and standards, user needs, design metrics, and project management. This foundational research was critical to ensure all aspects were considered before beginning the building process. User needs were identified …

Mems 411: Diving Surface Breaker, Chandler Gartner, Freddy Phillips, Maya Sumra, Olivia Slemmer

Mechanical Engineering Design Project Class

We have been recruited by the WashU diving team to design and construct a surface breaker for the Millstone Pool so the divers can have an affordable way to stay safe while practicing dives.

Mems 411: Timed Mosquito Egg Container Design Project, Paige Warren, Witt Ciesla, Ethan Sobel

Mechanical Engineering Design Project Class

The goal of this project is to design and construct a device that allows for the controlled study of mosquito egg-laying behavior in response to artificial light and temperature variations. Specifically, the device will limit access to cups of standing water, which serve as egg-laying sites, to preprogrammed times of day over a 7-day period.
The device should ensure the following:

• Control Access: The container should be open and closed at predetermined intervals, allowing mosquitoes to access the cups of standing water only during these times.
• Programmability: It should be easy for a novice to specify the opening and closing …

Mems 411: Ball Bearing Sorter, Abdissa Effa, Juliet Whitehead, Ayub Shifa

Mechanical Engineering Design Project Class

The challenge is to design and fabricate a compact device capable of autonomously sorting and transporting ball bearings of varying materials (chrome steel, brass, nylon) and sizes (¼” and ½”) into designated packaging stations. The device must operate efficiently, accurately, and within the constraints of a 20x20x20-inch enclosure, meeting industrial assembly line standards of speed and precision while minimizing human intervention. It aims to address the need for high-rate sorting systems in manufacturing environments, ensuring accurate material identification and classification for streamlined operations.

Mems 411: Asme Ball Bearing Sorter, Ryan Lively, Joseph Huster, Wil Collins

Mechanical Engineering Design Project Class

The ASME Student Design Competition focused on the design and construction of a ball bearing sorter. This ball bearing sorter must be capable of sorting 2 sizes of ball bearings, being 1/2 inch and 1/4 inch. For each size, there are 3 different bearing materials, brass, steel, and acetal plastic. The device is intended to have the bearings fed into a hopper, and then fully autonomously sort the bearings. The autonomous sorting was to transport the various bearings into 6 different packing stations, one for each size and material bearing. These packing stations must be easily removable. This design project …

Mems 411: Automated Assistive Toilet, Alex Scaff, Kenna Mcgahren, Daniel Sibley

Mechanical Engineering Design Project Class

How do we make toilets more accessible for all people - regardless of physical, mental, emotional impediments - while also ensuring simplicity and cost-effectiveness? Utilizing sensors, our toilet device is designed to automatically open and close the toilet lid upon approach, increasing ease of use and general hygiene of the user while being friendly to those who struggle with certain disabilities or impairments.

Mems 411: Adjustable Desk, Catryn Cattoor, Natalia Pilpil, Jamie Burgasser, Adam Wong

Mechanical Engineering Design Project Class

Design and create a desk for a special education classroom of kindergarteners to third graders. The desk needs slanting capabilities, wheel chair accessibility, raising/lower capabilities, distraction prevention capabilities, and light board capabilities. These capabilities need to be configurable for students with different needs. This desk also needs to be very durable, safe, and mobile. The main motivation for this project is the desire to provide the teacher and her students with a single, cost-effective product that is safe, easy to use, and meets their desired needs.

Mems 411: Group V Ball Bearing Sorter, Matthew Hernandez, Sean Huffert, Ethan Delair

Mechanical Engineering Design Project Class

After a semester of hard work, Team V is proud to unveil its finished prototype for the 2024-2025 ASME Student Design Competition. The theme of this challenge was "Assembly Line Sorting and Packaging." The goal of this challenge was to make a device able to satisfy the criteria of sorting between six different bearings of different sizing and material properties, and meeting spatial and time limitations. This device needed to be fast, accurate, compact, and able to sort in bulk. Team V feels like we have met most of these requirements with our final design prototype. For this project, a …

Mems 411: Rc Plane Mount For Cfd Validation, Jake Schwartz, Margot Jay, Ian Torres, Sam Ehrman

Mechanical Engineering Design Project Class

Washington University in St. Louis’ Design/Build/Fly team (WashU DBF) participates in an annual international competition with over 100 teams where they create a Remote Control (RC) plane that can perform various missions. One of the difficulties in developing a plane each year is testing the forces on the plane. Currently, Ansys and XFLR5 are used to create computational fluid dynamics (CFD) models for the plane. CFD modeling simulates air flow over the plane’s wings to analyze how to optimize the aircraft’s aerodynamics. While this is a useful strategy to predict the plane’s theoretical performance, WashU DBF Technical President, Eleni Kambouris, …

Mems 411: Mini Syringe Pump, Rachel Foulk, Braxton Hart, Camilo Hernandez

Mechanical Engineering Design Project Class

In many research and medical settings, small amounts of liquids are dispensed using syringes. Very often, syringe pumps like those shown in the left image, are used to control the amount (i.e., flow rate) of dispensed/collected fluid. There are single- or multi-style syringe pumps; the one shown is single-style; multi-style have 2-8 parallel syringes that are all pushed/pulled at the same flow rate. However, these syringe
pumps are bulky and heavy, making them impractical for many experimental setups. Commercial alternatives include very expensive syringe pumps with remote dispensers. Furthermore, it is often necessary to have two syringe pumps operate in …

Mems 411: Automatic Ball Bearing Sorter, Rachel Charendoff, Matt Cheifetz, Andres Weida

Mechanical Engineering Design Project Class

The objective of this project was to design and build an automatic ball bearing sorter to sort bearings by both material (steel, brass, plastic) and size (½ inch and ¼ inch) into separate packaging stations. The system was designed to process up to 80 balls poured simultaneously into a hopper and accurately sort them in under one minute, with a target accuracy of 90% or greater. The customer, Dr. Potter, provided specifications and requirements for the device, including a compact size (≤ 20x20x20 inches) and weight (≤ 15 lbs). Additional customer needs included performance reliability, manufacturability, safety, speed, and ease …

Mems 411: Diving Bubbler, Yasmin Ruff, Maya Ghatalia, Selva Moslehikhah

Mechanical Engineering Design Project Class

Design an affordable, portable, and effective surface-breaking system tailored for the WashU Diving team.

Mems 411: Gentle Washing Machine For Reclem Clothing, Sadie Karp, Anna Clyne, Gabby Kogler

Mechanical Engineering Design Project Class

For our senior design project we worked with Dr. Mary Ruppert-Stroescu, Associate Professor at the Sam Fox School, and her company RECLEM to create a sustainable method for washing her clothing creations. RECLEM re-purposes old clothing scraps for sustainable garment manufacturing. RECLEM is experiencing a problem of deformation of her clothing when the pieces are go through a washing machine cycle. After completing our customer interview, we realized the root cause of the problem was the aggressive environment created by the washing machine. To combat this, we created a new washing process that is both scalable and gentle. Our design …

Mems 411: Asme Ball Bearing Sorter, Gurks Bansal, Natalia Klim, Helen Ma

Mechanical Engineering Design Project Class

Design and create a device that sorts ball bearings of 3 different materials and 2 different sizes for the 2024-2025 ASME Student Design Competition.

Mems 411: Reclém Clothes Washer Group X, Andrew Johnson, Eleni Kambouris, Ana Morgan Canales, Sheridan Lee

Mechanical Engineering Design Project Class

The RECLÉM Clothes Washer Project addresses the challenge faced by Dr. Ruppert-Stroescu and RECLÉM in efficiently washing repurposed textiles without damaging or deforming the fabric. The goal is to design a sustainable machine that dissolves water-soluble synthetic sheets while conserving water and maintaining fabric integrity.

Mems 411: Pipe Climbing Robot, Trevor S. Gilkerson, Nick M. Gunter, Phillip H. Le, Andru N. Mangkusubroto

Mechanical Engineering Design Project Class

Decreasing chemical plant emissions allow systems to become safer, less polluting, and more profitable. Pipe leaks in chemical plants, or fugitive emissions, are a significant source of lost product and safety hazard for workers. Working with Amaren's Maryland Heights natural gas power plant, the team developed a robot that can traverse pipe systems with a final goal of detecting chemical leaks.

Mems 411: Ball Bearing Sorting Device, Claudia Markel, Max Cusick, Tomás Collado

Mechanical Engineering Design Project Class

Ball bearings are an integral part of many products, including cars, planes, and appliances. However, when bearings of multiple sizes and materials are mixed together, they can be difficult to separate quickly. Sorting the ball bearings becomes even more of a challenge for people who are not able to see the difference in color to discern the materials. To solve this problem, a ball bearing sorter, which can separate bearings of 1 2 in and 1 4 in for the materials of steel, brass, and plastic, was created. This project was based on the American Society of Mechanical Engineers 2024-2025 …

Mems 411: Water Surface Tension Breaker, David Arthur D'Alessandro Iii, Ben Davis Miller, Jared Ethan Appel, Parker Monnig

Mechanical Engineering Design Project Class

Design a device that sufficiently stirs up the pool's surface for WashU's Swim and Dive team.

Mems 411: Custom Surfacing Machine, Katherine Minielly, Gaelen Clayton, Estela Villacis

Mechanical Engineering Design Project Class

Our project is in partnership with DeepSight, a startup working to revolutionize medical imaging through proprietary ultrasound sensing technology. Our objective is to create a custom surfacing machine to finish a critical ultrasound component. DeepSight’s new ultrasound system includes an aluminum component that requires a high degree of perpendicularity and a sub-micron finish on one side. DeepSight provided us with an existing grinding machine to retrofit to surface the aluminum part. Our goals were a surface roughness ofmicron, a surface perpendicularity ofmicrons, and the ability to process 3 parts inpart’s surface and ensure even surface wear. The part spins on …

Mems 411: B8-Golf Striker, Theodore Francis Anastasoff, Mitchell Oswald Shannon, Aidan Richard Tierney, Nick Alexander Vazquez

Mechanical Engineering Design Project Class

Robots are useful for a variety of tasks and can be very fun to make. For our design of a golf striker robot, we will use our knowledge of core mechanical engineering principles to achieve our goal of a functional end product. Our research into existing devices of such nature showed us how useful these robots are in the golf industry. Whether it is to see how far technology ad machine learning has evolved or to test how golf equipment will stand under duress, these robots provide useful feedback for companies and players. Seeing devices like Golfi, LDRICK, and the …

Mems 411: Waterproof Enclosure For Smart Shirt Microcontroller, Josh Towns, Eric Montufar-Morales, Jacob Williams

Mechanical Engineering Design Project Class

The purpose of this project was to create an enclosure for a microcontroller for an electronic shirt, made by Dr. Mary Ruppert-Stroescu. The electronic shirt was made to help people with sleep apnea track their EKG, blood pressure, and heart rate in an easy and non-invasive way.

The current design being used has sharp edges and is not very secure. The goal of our new design was to make the enclosure comfortable to the wearer while also maintaining a water tight seal. This was done through multiple iterations of rounded enclosures with different gaskets. The end design was a two …

Mems 411: Swing Energy Demo, Joshua Yoon, Owen Culver, Angel Wan, Gabriel Myong

Mechanical Engineering Design Project Class

A device to demonstrate the energy processes of a swing was created with the intention of display at the St. Louis Science Center.

Mems 411: Smart Shirt Electronics Housing, Nickolas Allen, Aaron Deleon, Dominic Fulginiti

Mechanical Engineering Design Project Class

Millions of Americans suffer from sleep apnea, a chronic condition that can impact the quality of sleep and livelihood of those impacted by it. The sleep tests that are performed to see if a patient has sleep apnea are very invasive to those that undergo them, but the WUSTL Smart Shirt removes the need for such tests. This biometric shirt contains electrodes that measure blood pressure, heart rates, and EKG diagnostics that create reports to determine if the patient has sleep apnea, removing the need for the invasive sleep tests for a diagnosis. We were tasked with making the electronics …

Mems 411: Piston Pong, Lauren Faust, Emma Kroll, Natalie Fisher, Caroline Ferry

Mechanical Engineering Design Project Class

This report documents the design process of our ”Piston Pong” device. Our device was designed to be an educational demonstration of pneumatics and energy transformations using work and fluids models. The concept is that a bike pump will pump air into a holding container. After enough pressure is built up inside, the air will be released from the holding tank to a pneumatic cylinder. The cylinder will be released, hitting and launching a ball into the air. Additionally, force and pressure sensors would allow the energy to be calculated to fully understand the energy transformation. Our priorities for this design …

Mems 411: Vehicle Entry Aid, Sara Wargo, Joshua Doro, Benjamin Swonger, Justin Stohlman

Mechanical Engineering Design Project Class

Handicapped individuals such as those with prosthetic legs or diabetes can struggle greatly with entering large vehicles such as trucks. In this struggle, a client uses a rigid step stool with a rope tied through it to lift himself and then the stool into the vehicle. This report outlines an initiative to design and manufacture a better solution to this problem. A collapsible, two-step step stool was fabricated with a spring loaded retraction system. The design process for this solution is outline from start to finish, showing the extensive thought process that was followed to create the final product.

Mems 411: Asme Design Challenge Hitting Apparatus, Benjamin Deobald, Curtis Hung, Joseph Kodsi, Andrew Sheen

Mechanical Engineering Design Project Class

Develop a specialized hitting mechanism for the modified 2023 ASME Design Competition's mini-golf robot challenge. The mechanism needs to accurately chip and putt golf balls, ensuring compatibility for mounting onto another team's vehicle chassis. Key considerations include weight, form-factor, remote operation ease, and endurance within a $400 budget. The mechanism must adhere to competition rules, stopping before hitting, non-operation during ball contact except for relocation, and transport of the ball to designated areas.

Mems 411: Pinskee Ball - A Work-Energy Demo, Kyle Puckett, Helena Teixeira-Dasilva, Seth Kleinberg, Sydney Norstad

Mechanical Engineering Design Project Class

The goal of our project is to develop a fun and engaging Work-Energy Demo for Dr. James Potter of Washington University in St. Louis and a Science Center or Children's Museum. We aim to teach 6 - 10 year old children about Work-Energy and Energy Transfer in a fun, engaging, and competitive way by using an arcade style machine. The following project is intended to be a Pinball-Based Conservation of Energy Demo/Game for a Science Museum. Using both pinball and skeeball characteristics, this device will give kids thorough knowledge of work energy systems in a fun and interactive way. The …

Mems 411: B2 Striker Group Final Design Report, Jacob Rapoza, Ian M. Veserra, Alex J. Webert, Keaton Porch

Mechanical Engineering Design Project Class

Design a golf striker that can accomplish all the holes set forth by the ASME 2023 design competition and could be attached to a robot without major design modifications.