Mechanical Engineering Commons^™

Indirect Pipe Pressure Measurement, Clayde Barkley, Mikel Betts, Anthony Olay

Mechanical Engineering

Statement of Confidentiality The complete senior project report was submitted to the project advisor and sponsor. The results of this project are of a confidential nature and will not be published at this time.

Formula Sae Interchangeable Independent Rear Suspension Design, Mike Mccune, Daniel Nunes, Mike Patton, Courtney Richardson, Evan Sparer

Mechanical Engineering

The Suspension Solutions design team has completely designed built and tested an independent rear suspension system for the 2008 FSAE car. The car currently features a solid rear axle, and the task of converting it to incorporate an interchangeable rear suspension has been undertaken in order to quantify the advantages and disadvantages of each design philosophy. The car has been properly tested with both the solid axle and independent rear suspension side-by-side, however more testing is suggested. After pushing both setups to their limits on a 50ft diameter skid pad, the test results were quantified, and a final comparison between …

Callaway Golf: Variable Curved Impulse Sealer, Justin Cook, Ben Jones, Sean Reynolds

Mechanical Engineering

No abstract provided.

Module Cover Conductivity Enhancement, Niles Dhanens, James Fortner

Mechanical Engineering

A clam shell module cover for printed circuit boards (PCB) has been designed for use in Boeing’s AECM cabinet. The cover utilizes materials with high thermal conductivity and cools the PCB by conducting the heat to a cold plate interface. Materials were compared and aluminum 6061-T6, aluminum 3003, and annealed pyrolytic graphite (APG) were chosen. A prototype was built and tested using aluminum 6061-T6 which was able to dissipate 57.7% of the projected wattage. Issues may include unforeseen complications in assembly along with components performing at lower levels than specified by manufacturers. The APG prototype was unable to be tested …

Hydraulic Hand Press Final Project Report, Nathaniel Marc Brown, Matthew Thomas Knorr

Mechanical Engineering

This report provides a thorough description of the design of a hydraulic hand-operated press by mechanical engineering students at California Polytechnic State University, San Luis Obispo, California, for the Estrella Warbirds Museum in Paso Robles, California. It begins with research into hydraulic operations, a brief study of fluid power and incompressible fluids, and a look into existing products. Specified customer requirements stipulate the loading and general size constraints. As part of the project, a schedule is laid out following industry techniques. Brainstorming and decision matrices are utilized as well, conveying our design process. A basic structure is developed using strength …

Best-In-Class Global Bumper Reinforcement Beam, Garret Anthony Bautista, Chad Anthony Hardin, Benjamin Ray Taylor

Mechanical Engineering

Modern bumper systems are governed by laws and regulations imposed separately by various countries. Today, the regulations in China, North America, and Europe are becoming more similar, but there is not a widely accepted bumper reinforcement that meets the requirements of all markets around the globe.

A universal bumper reinforcement beam incorporating Plug-n-Play techniques was developed to meet and exceed all testing requirements and performance standards of each country. These Plug-n-Play techniques consist of adding energy absorbing attachments to the front of a base bumper beam. Simple beam analysis and FEA were the primary analysis tools in the development of …

Two-Material Cylinder Stress Response Software, Katherine Gage, Matt Highstreet, Liz Del Cid

Mechanical Engineering

No abstract provided.

Pump Sequencing Optimization, John S. Allan, Kyle J. Nekimken, Spencer B. Weills

Mechanical Engineering

The purpose of this document is to demonstrate the design, production, and testing of optimum pump sequencing logic for variable frequency drive (VFD) pumps in commercial heating ventilating and air conditioning (HVAC) systems. The product will be developed by Pump Efficiency Solutions (PES), which is a group of Cal Poly students working on their senior project. The product is being developed for Trane, an industry leader in large scale HVAC systems. MATLAB™, Microsoft Excel, Pump System Improvement Modeling Tool™ (PSIM), and fluid mechanics hand calculations were used during software development. Next, we converted the program into Trane’s graphical programming language …

Chip Removal Tool Project, Brett Mori, John Cote, Kyle Rowland, Micah Wells

Mechanical Engineering

The Cal Poly senior project team worked with Helical Products Inc. to develop an automated method for removing swarf and chip buildup from the drill bits of their CNC milling machines. The removal methods in this report were designed for and tested using a Fanuc Robodrill while keeping the potential in mind for their use in other CNC milling machines. After extensive background research, preliminary and prototype design and testing the final chosen design is shown below. The cleaning device is made from flexible sheet metal and placed on a fixture that occupies one of the two pallet locations inside …

Supermileage Team - Urban Concept Competition Vehicle Chassis Design Report, Andrew Allport, Kevin Braico, Kevin Charles, George Kyi, William Lai

Mechanical Engineering

This research and design project was proposed by the Cal Poly Supermileage team. They have requested for our team to design an Urban Concept car, a new category of vehicles to compete for fuel efficiency in the Shell Eco-marathon in 2010. The primary focus of our team is in the design and construction of a chassis the Supermileage team can use for the 2010 competition in Fontana, CA. This design must meet dimensional and functional requirements set by Shell while being designed to maximize efficiency in the competition.

There were various chassis concepts under consideration that would possibly work for …

Broccoli Floret Cutter: Gold Coast Packaging, Inc., Sean Stamm, Walter Salguero, Felipe Gomez Jr, Ruben Duenas

Mechanical Engineering

No abstract provided.

Enhanced Vehicle Identification Utilizing Sensor Fusion And Statistical Algorithms, Stephane Roussel, Hemanth Porumamilla, Charles Birdsong, Peter Schuster, Christopher Clark

Mechanical Engineering

Several studies in the area of vehicle detection and identification involve the use of probabilistic analysis and sensor fusion. While several sensors utilized for identifying vehicle presence and proximity have been researched, their effectiveness in identifying vehicle types has remained inadequate. This study presents the utilization of an ultrasonic sensor coupled with a magnetic sensor and the development of statistical algorithms to overcome this limitation. Mathematical models of both the ultrasonic and magnetic sensors were constructed to first understand the intrinsic characteristics of the individual sensors and also to provide a means of simulating the performance of the combined sensor …

Work In Progress - Role Of Faculty In Promoting Lifelong Learning, Jonathon Stolk, Susan M. Lord, Candice Stefanou, John Chen, Katharyn E. K. Nottis, Michael J. Prince

Mechanical Engineering

Students’ development of self-directed and lifelong learning capacities is vital for their success in today’s engineering environment. Instructors play a critical role in influencing outcomes related to self-directed learning (SDL) through their design of courses that support students’ transitions from controlled to autonomous learning behaviors. Yet there is a critical lack of research examining how instructor choices promote self-directed (and eventually lifelong) learning development in undergraduate engineering students. In this work in progress, we introduce a project that explores how instructor choices affect a range of student outcomes related to their development as self-directed and lifelong learners. Drawing on existing …

A Nonlinear Constituent Based Viscoelastic Model For Articular Cartilage And Analysis Of Tissue Remodeling Due To Altered Glycosaminoglycan-Collagen Interactions, Gregory C. Thomas, Anna Asanbaeva, Pasquale Vena, Robert L. Sah, Stephen M. Klisch

Mechanical Engineering

A constituent based nonlinear viscoelastic (VE) model was modified from a previous study (Vena, et al., 2006, “A Constituent-Based Model for the Nonlinear Viscoelastic Behavior of Ligaments,” J. Biomech. Eng., 128, pp. 449–457) to incorporate a glycosaminoglycan (GAG)-collagen (COL) stress balance using compressible elastic stress constitutive equations specific to articular cartilage (AC). For uniaxial loading of a mixture of quasilinear VE constituents, time constant and relaxation ratio equations are derived to highlight how a mixture of constituents with distinct quasilinear VE properties is one mechanism that produces a nonlinear VE tissue. Uniaxial tension experiments were performed with newborn bovine AC …

Development Of A Reusable Aerospike Nozzle For Hybrid Rocket Motors, Patrick Lemieux

Mechanical Engineering

The Department of Mechanical Engineering at the California Polytechnic State University, San Luis Obispo, has developed an innovative program of experimental research and development on hybrid rocket motors (where the fuel and the oxidizer are in different phases prior to combustion). One project currently underway involves the development of aerospike nozzles for such motors. These nozzles, however, are even more susceptible to throat ablation than regular converging-diverging nozzles, due the nature of their flow expansion mechanism. This paper presents the result of a recent development project focused on reducing throat ablation in hybrid rocket motor nozzles. Although the method is …

The Magic Atm, Amber Iraeta, Jason Sy, August Brower

Mechanical Engineering

No abstract provided.

Electro Mechanical Actuator Test Stand For In-Flight Experiments, Michael Koopmans, Catlin Mattheis, Austin Lawrence

Mechanical Engineering

The Prognostic Center of Excellence at NASA Ames is currently researching actuator prognostics, specifically in the application of electro mechanical actuators (EMA’s). Cal Poly ME students Michael Koopmans and Catlin Mattheis and EE student Austin Lawrence have chosen to undertake the task of building a test stand that will be flown in flight while testing EMA’s specific faults. A stand was designed to fit inside a standard 19” rack, take power from the aircraft 3 EMA’s, a computer, data acquisition, and electric magnets switches are powered. A MIL STD 1553 interface is present to allow fault injection. Vibration and temperature …

Dynamics Simulation And Malfunction Diagnosis Of Heavy Machinery Using Msc Adams, Dewen Kong, Jim M. Meagher, Xi Wu

Mechanical Engineering

No abstract provided.

Integrating Adams Software Into An Upper Division Mechanical Design And Analysis Course, Xi Wu, Dewen Kong, Jim Meagher

Mechanical Engineering

No abstract provided.

Simulating The Growth Of Articular Cartilage Explants In A Permeation Bioreactor To Aid In Experimental Protocol Design, Timothy P. Ficklin, Andrew Davol, Stephen M. Klisch

Mechanical Engineering

Recently a cartilage growth finite element model (CGFEM) was developed to solve nonhomogeneous and time-dependent growth boundary-value problems (Davol et al., 2008, “A Nonlinear Finite Element Model of Cartilage Growth,” Biomech. Model. Mechanobiol., 7, pp. 295–307). The CGFEM allows distinct stress constitutive equations and growth laws for the major components of the solid matrix, collagens and proteoglycans. The objective of the current work was to simulate in vitro growth of articular cartilage explants in a steady-state permeation bioreactor in order to obtain results that aid experimental design. The steady-state permeation protocol induces different types of mechanical stimuli. When the specimen …

Use Of Ultrasonic Sensors In The Development Of An Electronic Travel Aid, Chris Gearhart, Alex Herold, Brian Self, Charles Birdsong, Lynne Slivovsky

Mechanical Engineering

Ultrasonic sensors present one of the most cost-effective digital distance measurement systems available for mobile applications. Their effectiveness is limited, however, in applications involving complex environments and when information on sensor position is unavailable. This paper focuses on the implementation and limitations of ultrasonic sensors and system design considerations during development of an Electronic Travel Aid [ETA] for the visually impaired utilizing ultrasonic sensors and vibrotactile feedback. Our work with sensors included signal filtering and triangulation to improve performance characteristics of ultrasonic-based measurements. Additionally, we describe the use of computer modeling to aid in the design of ultrasonic sensor systems.

Undergraduate Engineers Develop Hydraulic Servo Control Systems Using Model-Based Design With Simulink, Charles Birdsong

Mechanical Engineering

In the past, control engineering was the exclusive province of computer and electrical engineers with advanced degrees and years of experience in low-level programming languages. Today, engineers and students alike can use Model-Based Design to rapidly design and implement real-time control systems without having to learn low-level programming. Used throughout the automotive and aerospace industries, Model-Based Design places a high-level system model at the center of development. This approach helps engineering students understand not only the basic physics of system components, but also the interaction between components and the behavior of the overall system.

The Effectiveness Of Asynchronous Podcasting Of Classes, John Chen

Mechanical Engineering

In this study we examine in some detail the effectiveness of enhanced podcasting compared with traditional face-to-face class meeting. Enhanced podcasting goes beyond simply recording the audio portion of a lecture. It may include the video footage from the class meeting or, as in our case, the presented material (including each written pen stroke) exactly as seen by students sitting in the classroom with the instructor. The course we studied is Applied Thermodynamics, a junior-level course for mechanical engineering students. For this study we had access to three sections of the course, all taught by the same faculty member. For …

Harvesting Human Exercise Power At The Cal Poly Rec Center: Exercise Bike Power Generator Ii, Jared Rounsevell, Claire M. Shubert, Matthew Snitowsky, Andrew Wong

Mechanical Engineering

The overall goal of this project is to create a workable system to harvest the power generated on exercise bikes at the Cal Poly Rec Center so that the electricity produced can eventually be sent to the power grid. Our part of the project will focus on the mechanical harvesting of this power with the goal of using the product to run the Morningstar ProStar 12V 30 amp charge controller available from the 2007 project. Eventually, the power produced could be fed to the grid in the appropriate form. The finished result of this project should be marketable to exercise …

Transient Refrigerant Migration And Oil Distribution Of An R134a Automotive A/C System, Steffen Peuker, P. S. Hrnjak

Mechanical Engineering

Automotive fixed orifice tube (FOT) systems are especially prone to cycling losses due to their clutch cycling operation. Therefore, it is important to better understand the dynamics of the refrigerant and oil migration during transient events such as cycling and start-up. To measure the refrigerant mass and oil distribution of an automotive R134a FOT breadboard system, two ball valves around each component are added. By simultaneously closing the valves, the refrigerant and oil is trapped in different sections of the system and can be measured. The transient refrigerant migration during a stop-start transient as well as the refrigerant mass distribution …

Numerical Simulation Of Thermo-Elasticity, Inelasticity And Rupture Inmembrane Theory, Michael Taylor

Mechanical Engineering

Two distinct two-dimensional theories for the modeling of thin elastic bodies are developed. These are demonstrated through numerical simulation of various types of membrane deformation. The work includes a continuum thermomechanics-based theory for wrinkled thin films. The theory takes into account single-layer sheets as well as composite membranes made of multiple lamina. The resulting model is applied to the study of entropic elastic elastomers as well as Mylar/aluminum composite films. The latter has direct application in the area of solar sails. Several equilibrium deformations are illustrated numerically by applying the theory of dynamic relaxation to a finite difference discretization based …

A Nonlinear Finite Element Model Of Cartilage Growth, Andrew Davol, Michael S. Bingham, Robert L. Sah, Stephen M. Klisch

Mechanical Engineering

The long range objective of this work is to develop a cartilage growth finite element model (CGFEM), based on the theories of growing mixtures that has the capability to depict the evolution of the anisotropic and inhomogeneous mechanical properties, residual stresses, and nonhomogeneities that are attained by native adult cartilage. The CGFEM developed here simulates isotropic in vitro growth of cartilage with and without mechanical stimulation. To accomplish this analysis a commercial finite element code (ABAQUS) is combined with an external program (MATLAB) to solve an incremental equilibrium boundary value problem representing one increment of growth. This procedure is repeated …

Regulation Of Immature Cartilage Growth By Igf-I, Tgf- Β 1, Bmp-7, And Pdgf-Ab: Role Of Metabolic Balance Between Fixed Charge And Collagen Network, Anna Asanbaeva, Koichi Masuda, Eugene J-M.A. Thonar, Stephen M. Klisch, Robert L. Sah

Mechanical Engineering

Cartilage growth may involve alterations in the balance between the swelling tendency of proteoglycans and the restraining function of the collagen network. Growth factors, including IGF-I, TGF-β1, BMP-7, and PDGF-AB, regulate chondrocyte metabolism and, consequently, may regulate cartilage growth. Immature bovine articular cartilage explants from the superficial and middle zones were incubated for 13 days in basal medium or medium supplemented with serum, IGF-I, TGF-β1, BMP-7, or PDGF-AB. Variations in tissue size, accumulation of proteoglycan and collagen, and tensile properties were assessed. The inclusion of serum, IGF-I, or BMP-7 resulted in expansive tissue growth, stimulation of proteoglycan deposition but not …

A Cartilage Growth Mixture Model With Collagen Remodeling: Validation Protocols, Stephen M. Klisch, Anna Asanbaeva, Sevan R. Oungoulian, Koichi Masuda, Eugene J.-Ma. Thonar, Andrew Davol, Robert L. Sah

Mechanical Engineering

A cartilage growth mixture (CGM) model is proposed to address limitations of a model used in a previous study. New stress constitutive equations for the solid matrix are derived and collagen (COL) remodeling is incorporated into the CGM model by allowing the intrinsic COL material constants to evolve during growth. An analytical validation protocol based on experimental data from a recent in vitro growth study is developed. Available data included measurements of tissue volume, biochemical composition, and tensile modulus for bovine calf articular cartilage (AC) explants harvested at three depths and incubated for 13 days in 20% fetal borine serum …

Articular Cartilage Tensile Integrity: Modulation By Matrix Depletion Is Maturation-Dependent, Anna Asanbaeva, Johnny Tam, Barbara L. Schumacher, Stephen M. Klisch, Koichi Masuda, Robert L. Sah

Mechanical Engineering

Articular cartilage function depends on the molecular composition and structure of its extracellular matrix (ECM). The collagen network (CN) provides cartilage with tensile integrity, but must also remodel during growth. Such remodeling may depend on matrix molecules interacting with the CN to modulate the tensile behavior of cartilage. The objective of this study was to determine the effects of increasingly selective matrix depletion on tensile properties of immature and mature articular cartilage, and thereby establish a framework for identifying molecules involved in CN remodeling. Depletion of immature cartilage with guanidine, chondroitinase ABC, chondroitinase AC, and Streptomyces hyaluronidase markedly increased tensile …