Mechanical Engineering Commons^™

Reliability Test Fixture For Flexible Hybrid Electronics, Julia Akiko Roche, Maya Francesca Zumel Manzano, Paul Alfred Swartz

Mechanical Engineering

During the 2016-2017 school year, the Cal Poly NextFlex Group, in conjuncture with the Cal Poly Industrial and Manufacturing Engineering Department, was comprised of professors, undergraduate students, and graduate students all working towards the manufacturing of flexible hybrid electronics (FHEs). FHEs, which are comprised of a flexible plastic substrate (thermoplastic polyurethane), screen-printed silver ink, and a thin silicon wafer, have a wide range of potential applications. At the time of this project, FHEs and other flexible electronics did not have a set of test standards to characterize their mechanical and electrical properties. The Cal Poly NextFlex Group recruited three Cal …

Vortexing Off A Common Suction Header, Ryan J. Caceres, Brett R. Langlois, Brian H. Greenberg

Mechanical Engineering

This project is the first iteration of a testing rig to determine the critical submergence of a vortex off a main suction header. The rig was designed with supplies purchased and provided by PG&E, including 4-6” schedule 40 PVC pipe and fittings, a large water tank, a pump, and a flowmeter. PG&E at Diablo Canyon Power Plant presented their problem to the Cal Poly Mechanical Engineering Senior Project class, and three mechanical engineers took up the project. The following report details the ideation, design, build, and test processes used during the 2016-17 academic year to create the vortex testing rig. …

Air Bubble Curtain Anchoring, Christian J. Young, Donavan Wesley Lawrence, Dakota Catherine Schwartz

Mechanical Engineering

To prevent salp (jellyfish) from entering Diablo Canyon Power Plant’s intake pipes, and ultimately having the plant shut down as a result, an air bubble curtain is anchored along the ocean floor for the duration of the salp swarm to create a barrier that prevents the salp and other debris from entering the intake. The curtain consists of four large air compressors connected to four parallel pipes with holes strategically drilled at various places along the length of the pipe. When the air compressors are turned on, a torrent of bubbles are shot out from the pipes which create a …

Exploiting Modern Image Processing In Surface Flow Visualisation, Tarek Ihab Abdelsalam, Richard Williams, Grant Ingram

Mechanical Engineering

Surface flow visualisation is an experimental technique where the surface of interest is painted with an oil and dye mixture before a flow is applied to the object. In regions of high shear stress the oil/dye mixture is then removed and in regions of low shear stress the oil/dye mixture stays or builds up. The resulting pattern can be analysed to determine the structure near the surface under test, this is normally done in a qualitative manner with flow structures being identified based on the expertise of the experimentalist. Modern image processing tools can identify shapes and lines in pictures …

Automated Machine Tender, Ryan A. Canfield, Samuel N. Adler, Louis S. Roseguo

Mechanical Engineering

The use of CNC (Computerized Numerical Control) machines automate production in factories through programs controlling manual operations such as milling or lathing. The manufacturing process can be automated beyond the use of CNC machines through the addition of a robotic tender capable of carrying out the same tasks as a human operator. A tender can be integrated into the CNC machine itself, or purchased separately and configured to autonomously operate a particular machine. Smaller companies making limited production runs may not find it economically feasible to purchase large scale integrated machine tenders, but would benefit from a versatile autonomous machine …

Photovoltaic Cooking In The Developing World, Tyler Watkins, Christopher O'Day, Omar Arriaga

Mechanical Engineering

The challenge of clean cooking is faced by hundreds of millions of people worldwide. We present a cooking technology consisting of a solar panel directly connected to an electric heater in a well-insulated chamber. Assuming continued decrease in solar panel prices, we anticipate that in a few decades Solar Electric Cooking technologies will be the most common cooking technology for the poor. Appropriate use of insulation reduces the power demand making low-power Insulated Solar Electric Cooking systems already cost competitive.

Non-Destructive Testing Of Carbon Fiber Crank Arms, Timothy Hoekstra, Grant Pocklington, Johnathan Simeroth

Mechanical Engineering

Carbon fiber components present unique challenges for detecting defects, damage, and fatigue. Nondestructive methods exist for testing and locating defects. However, most of these methods are expensive, not versatile enough for practical use on non-idealized parts, or both. Vibrothermography can be an affordable option and has shown promising results with thin rectangular panels. The goal of this senior project was to assess the feasibility of using vibrothermography to find defects in SRAM carbon fiber crank arms. Our team found vibrothermography to be a feasible method of non-destructive testing for carbon fiber crank arms, and this report discusses the development and …

Final Design Report: Polymer Fatigue Characterization Test Method, Wyatt Ayling, Tyler Price, Brandon Stell, Michela Upson

Mechanical Engineering

Polylogix is a team dedicated to the design, build, and testing of a fatigue machine to simulate cyclic loading on a biomedical polymer. This project is sponsored by Endologix, Inc. to provide test data characterizing mechanical material properties of various formulations of polymer used in abdominal aortic aneurysm surgeries. With this project goal, the machine must be able to test the polymer at body conditions; these include a testing temperature of 37°C and a cycling frequency ranging from 1 Hz to 10 Hz. This report proposes the following solution to this design challenge: an AC motor-driven mechanism utilizing a planetary …

Final Design Report: Grasp Data Acquisition Project Axon Vr, Michael Erberich, Jack Schultz, Tyler Yeaman

Mechanical Engineering

No abstract provided.

Final Design Report: Allergen Mixing Assistant (Ama) Micro-Refrigeration Redesigning, Mitchell Parks, Minwoo (Michael) Suh

Mechanical Engineering

Abstract

Allergen Mixing Assistant (AMA) by Xtract Solutions is a device designed to more “effectively refrigerate, organize, and mix allergenic extracts”. Although Xtract Solutions intended the product to be fully automated, the company has decided against its automation and declared its current design as a minimum viable product whose components are too expensive, difficult to source and complex. Therefore, Cal Poly AMA design team - Mitchell Parks and Minwoo Suh - has decided to replace these expensive components with much more economical alternatives as shown below:

Stirling cooler

→

Thermoelectric (Peltier) cooler

Custom Arduino

Controller Card

→

TEC Thermostat *** …

Biofuel Gasification For Residential Heating, Bryan Duke, Courtney Mcintosh, Jeron Hogan

Mechanical Engineering

No abstract provided.

3-Axis Automated Probe Traverse For Aerodynamic Testing, Tananant Boonya-Ananta, Ricky Wai, Zander Oostman, Teyvon Brooks

Mechanical Engineering

Our primary objective is to design, build, and test an automated traverse to hold measurement probes in Cal Poly’s low speed wind tunnel. The device should cause minimal flow disturbance. It’s movements must be able to cover eighty percent of the three-dimensional test section. The device should have a mounting point for interchangeable probes. The assembly is to be integrated with the current frame structure on the wind tunnel test section, and should allow very minimal deflection of the measurement probe. The user should be able to control the motion of the traverse via a computer interface which supports automatic …

Revolutionized Additive Manufacturing, Matthew Walker, Winthrop Townsend, Luca Fuller

Mechanical Engineering

No abstract provided.

Fiber Glass Mat Splice Automation, Max Weinstein, Charles Scott Forbes, Max Kilpatrick

Mechanical Engineering

Currently, GAF has two operators manually splice together each roll of fiberglass mat. To save money and resources, GAF wants to automate this splicing process. Our team is responsible for stage 3 of 5 in this automation process. We are responsible for ensuring that the system is able to move autonomously to the necessary positions required for splicing together the rolls of fiberglass mat. We have determined the best solution for accomplishing this movement is to use linear slide actuators. This document will describe the process by which we arrived at our solution, the details of our solution, and a …

Compression Molded Composite Component, Greg Hermansen, Larsson Johnson, Joanne Medrano, Kyle Hammell

Mechanical Engineering

The following final design report outlines the design and fabrication of a carbon fiber compression molded sunglasses case. It intends to guide the development of a future lab activity for a composites undergraduate course at Cal Poly – San Luis Obispo. The activity aims to support an educational investigation in "out-of-autoclave" composites manufacturing methods, such as compression molding, which offer some key benefits over autoclave molding. The methodology behind the creation of a conceptual design, an initial prototype, and a final product is laid out in detail below.

Cal Poly Microgrid - Solar Panel Mounts, Dylan Mayer, Christian Odegard, Gregory Pellegrino, Connor Mckay

Mechanical Engineering

No abstract provided.

Solar Car Suspension System, Alex Power, Adam O'Camb

Mechanical Engineering

No abstract provided.

Cal Poly Engineering Photobot: Final Design Review, Samantha Clements, Carlos Esquivel, Kassandra Rodriguez, Aubrey Russell

Mechanical Engineering

The purpose of this project was to create a remotely controlled camera device; the PhotoBot captures images and videos of various plants and perhaps animals for biological analysis. The features for such a device allows a user to capture images and videos from various angles and heights with minimal outside assistance. Furthermore, the device is designed for users that do not wish to spend an extensive amount of time and effort taking pictures and videos in the rainforest. The key constraints of the device includes safety, versatility, ease of use, and durability. Ultimately, this project was completed for Dr. Cris …

Peridynamic Modeling Of Ruptures In Biomembranes, Michael Taylor, Irep Gözen, Samir Patel, Aldo Jesorka, Katia Bertoldi

Mechanical Engineering

We simulate the formation of spontaneous ruptures in supported phospholipid double bilayer membranes, using peridynamic modeling. Experiments performed on spreading double bilayers typically show two distinct kinds of ruptures, floral and fractal, which form spontaneously in the distal (upper) bilayer at late stages of double bilayer formation on high energy substrates. It is, however, currently unresolved which factors govern the occurrence of either rupture type. Variations in the distance between the two bilayers, and the occurrence of interconnections (“pinning sites”) are suspected of contributing to the process. Our new simulations indicate that the pinned regions which form, presumably due to …

Advanced Technologies For Sustainable Systems, Hesham Safwat

Mechanical Engineering

No abstract provided.

All Active All The Time? What Are The Implications Of Teaching A Traditional Content-Rich Machine Components/Mechanical Systems Design Course Using Active Learning?, James M. Widdmann, Peter Schuster

Mechanical Engineering

This paper examines the use of research-proven Active Learning techniques to transform the teaching of a traditional Machine Components/Mechanical Systems Design class. We know from research in Active learning that use of these methods can often lead to greater conceptual understanding and greater engagement of the students with engineering course materials, yet a common concern among engineering faculty is that the adoption of Active learning techniques will not allow the full breadth and depth of traditional content coverage. In this work, the authors reimagined one of the most content-heavy courses in a traditional Mechanical Engineering curriculum by including many Active …

Inclusive Lectern, Trent Canales, Sean Day, Dylan Sigley, Stephen Sippel

Mechanical Engineering

A lectern is an essential piece of equipment for almost all speeches and presentations. They come in many forms and range in degree of professionalism depending on the occasion. Lecterns not only hold a presenter’s notes, a microphone, or other presentation aids, they provide a structure for a presenter that can bolster their confidence during a presentation. As such, it is important that all presenters have a lectern available to them. Unfortunately this is not always the case due to lectern accessibility limitations. This problem inspired the Cal Poly Disability Resource Center to request a lectern that satisfies the Least …

Variable Electron Applicator, Alex Choi, Jacqueline Dulken, Gabriel Kardener, Nelson Lin

Mechanical Engineering

No abstract provided.

Fluid Analysis In Solar Heat Pipes, Ben Krumholz, Michael Agavo, William Dundon

Mechanical Engineering

Evacuated tube solar collectors are efficient systems that use heat pipes to facilitate heat transfer. They use incoming solar radiation to heat water. Professor Mason Medizade tasked the team with choosing a component of the system to research and test its influence on system performance. The team investigated the working fluid that runs through the heat pipes. Distilled water, acetone, and ethanol at a range of fill volumes form 1 mL to 11 mL were tested. The team's goal was to find a volume for each fluid to maximize performance of the system. Performance was defined as average temperature rise …

Biomimetic Seal Flipper Test Rig, Gordon D. Belyea, Laura Kawashiri, Dylan Rinker, Kurt Beske

Mechanical Engineering

No abstract provided.

Cp Ev Dynamics, Steven Montevideo, Ashlie Reott, L. Carter Price

Mechanical Engineering

No abstract provided.

Ancillary Attachment Methods, Creed Borden, Mickey Mackle, Thomas Tolley

Mechanical Engineering

No abstract provided.

Magnetic Bearing For Bently Nevada Rk4 Rotor Kits, Sean Fowler, Garrett Olson

Mechanical Engineering

Active Magnetic Bearings (AMB) are contact free bearings that support loads by magnetic levitation. This is accomplished by generating magnetic forces with electric current through a series of electromagnets surrounding a suspended rotor mass. Along with a set of electromagnets, an AMB assembly also consists of power amplifiers for each electromagnet, a controller, and proximity sensors. The proximity sensors provide rotor position feedback to the control system, which modulates power to the amplifiers [4]. Magnetic bearings are used in several industrial applications today, including but not limited to compressors, turbines, pumps, motors, and generators. Advantages of their utility include very …

Transit Seating, Luke Mielke, Chris San Nicolas, Jon Rich, Sam Thompson

Mechanical Engineering

No abstract provided.

Disc Brake Energy Conversion, D. Coleman Badgley, Jeffrey W. Powell

Mechanical Engineering

The original goal of this project was to complete the design and building of a disc brake energy conversion project started by a former senior project team, and then spend a majority of the year performing testing in order to see if the device could be used to accurately calculate the Joule's constant. However, due to unforeseen complications and obstacles, the design and manufacturing portion of the project ended up taking much longer than anticipated. A majority of this time was spent designing the hydraulic plumbing system that would actuate the brakes. The previous team purchased some hydraulic parts and …