Mechanical Engineering Commons^™

Uncertainty Analysis And Sensitivity Analysis For Multidisciplinary Systems Design, Jia Guo

Doctoral Dissertations

"The objective of this research is to quantify the impact of both aleatory and epistemic uncertainties on performances of multidisciplinary systems. Aleatory uncertainty comes from the inherent uncertain nature and epistemic uncertainty comes from the lack of knowledge. Although intensive research has been conducted on aleatory uncertainty, few studies on epistemic uncertainty have been reported. In this work, the two types of uncertainty are analyzed. Aleatory uncertainty is modeled by probability distributions while epistemic uncertainty is modeled by intervals. Probabilistic analysis (PA) and interval analysis (IA) are integrated to capture the effect of the two types of uncertainty. The First …

Friction Stir Channeling: An Innovative Technique For Heat Exchanger Manufacturing, Nagarajan Balasubramanian

Doctoral Dissertations

"Friction stir processing (FSP) is an emerging processing technique based on the principles of friction stir welding (FSW), which is a relatively new solid-state metal joining process developed by The Welding Institute, UK. Some of the unique features of FSW such as the low amount of heat generated, extensive plastic deformation and controlled flow of material is being exploited to develop new material modification and manufacturing processes. Friction stir channeling (FSC) is one such adaptation of FSP that can produce continuous and stable internal channels for application in heat exchanging equipment. Friction stir channeling produces these channels if the defect …

Three-Dimensional Laminar And Turbulent Convection In Separated Flow, Magesh Thiruvengadam

Doctoral Dissertations

"Three-dimensional laminar and turbulent separated flow and heat transfer in plane symmetric sudden expansion and plane backward facing step is examined in this dissertation. In Papers I, II, and III, simulations of 3-D laminar forced convection in plane symmetric expansion is studied...In Paper IV, 3-D turbulent flow measurements using Laser Doppler Velocimeter are made in a backward facing step flow and the three velocity components and the Reynolds stresses are measured in the separated and redeveloping flow region...In Paper V, the 2-D behavior of a thin film that is shear driven by turbulent air flow is simulated"--Abstract, page iv.

Simulation And Fabrication Of Three Novel Micromechanical Sensors, Yanqing Lu

Doctoral Dissertations

This work focuses on the simulation, fabrication and characterization of novel microdevices for chemical and biological sensors for improved sensitivity, enhanced performance and applicability. Specifically, microbridge and microcoil sensors have been fabricated via advanced microfabrication technologies. Due to the potential application in chemical and biological sensing, the growth of gold and platinum nanowires during an electrolysis process have also been investigated.

A microbridge can be considered as the head-to-head fusion of two cantilevers and the middle of the bridge would deform in a way similar to a microcantilever. The microbridge sensing device is more stable than the microcantilever, especially in …

A Finite Difference Method For Studying Thermal Deformation In A Three-Dimensional Microsphere Exposed To Ultrashort-Pulsed Lasers, Xudong Du

Doctoral Dissertations

Ultrashort-pulsed lasers with pulse durations on the order of sub-picoseconds to femtoseconds possess the capabilities in limiting the undesirable spread of the thermal process zone in a heated sample which have been attracting worldwide interest in science and engineering. Success of ultrashort-pulsed lasers in real application relies on: (1) well characterized pulse width, intensity and experimental techniques; (2) reliable microscale heat transfer models; and (3) prevention of thermal damage. Laser damage by ultrashort-pulsed lasers occurs after the heating pulse is over since the pulse duration time is extremely short and the heat flux is essentially limited to the region within …

An Intermediate-Layer Lithography Method For Producing Metal Micron/Nano Patterns And Conducting Polymer-Based Microdevices, Xinchuan Liu

Doctoral Dissertations

Metals have been widely used in the areas of integration circuit (IC) and microelectromechanical systems (MEMS) fields as materials for gates, contact pads, interconnects, corrosion resistance coatings, rectifying contacts, redundancy memories, heating elements, mechanical parts, magnetic component, etc. due to their good properties, such as high electrical conductivity and good thermal conductivity. Conducting polymers, because of their promising potential to replace silicon and metals in building devices, have attracted great attention in recent decades.

Traditional photolithography methods are often used to pattern metals and conducting polymers. However, it cannot be used to fabricate nano patterns because the minimum feature size …

Uncertainty And Error In Laser Triangulation Measurements For Pipe Profiling, Michael Kenneth Swanbom

Doctoral Dissertations

Underground pipeline infrastructure often receives insufficient attention and maintenance. Those responsible for ensuring the continuing functionality of this infrastructure primarily use subjective information in their decision making, and standards defining the level of damage acceptable before repair or replacement are difficult to implement. Laser pipe profiling is a relatively new technology that has emerged to take a step toward the objective assessment of buried assets. A laser profiler is a device that traverses a section of pipe, taking measurements of radius around the circumference of the inner pipe wall at multiple locations along the length of the pipe. The accuracy …

Analysis And Prediction Of Effectiveness For Residential Hvac Ductwork, Jinson J. Erinjeri

Doctoral Dissertations

An analysis of residential HVAC ductwork has been performed. Ductwork in 55 homes in Northern Louisiana was tested to determine duct leakage by means of using various measurement techniques to determine the differences between the existing methods as well as the revised method developed in this project referred to as Generalized Subtraction Correction Algorithm (GSCA). A protocol to measure and estimate return leaks at operating pressure was developed. The weighted average return leakage for the homes sampled was determined to be 115 cfm at operating pressure whereas the weighted average duct leakage was determined to be 348 cfm at 25 …

Structural Behavior Of Pvc Pipe Liners Subjected To Seasonal Groundwater Loading, Qing Cai

Doctoral Dissertations

Thin-walled polymeric liners are routinely used to rehabilitate deteriorated underground pipe lines that are structurally sound but have lost their hydraulic integrity. These host pipes are said to be "partially deteriorated" since they can support soil and surface loading. For this case, the pipe liners must only be designed to withstand the pressure of the groundwater that seeps through openings in the host pipe and migrates through the small annular gap between the liner and the host pipe. This external pressure will cause the polymeric liner to slowly deform inward toward the center of the pipe, and the compressive hoop …

A Computational Theory For The Generation Of Solutions During Early Conceptual Design, Cari R. Bryant

Doctoral Dissertations

"Advancement in technology is usually made by building on previous experiences and learning from past successes and failures. However, knowledge transfer in the broad field of product design is often difficult to accomplish. Research has shown that successful component configurations, observed from existing products, can be dissected and stored for reuse; but few computational tools exist to assist designers during the conceptual phase of design. Many well-known manual methods (e.g. brainstorming, intrinsic and extrinsic searches, and morphological analysis) rely heavily on individual bias and experience and are often time intensive, laborious tasks that may not catch solutions that are functionally …

Mechanical Integrity And Behavior Of Thin Films And Their Applications In Mems, Gang Duan

Doctoral Dissertations

"Electric actuated thin films are widely used in micro-electromechanical systems (MEMS) such as radio frequency switches (RF-switches), micro-pumps and valves, and electrostatic actuators. This dissertation will focus on the operation of a MEMS-RF-switch. In a typical MEMS-RF-switch, a mechanically suspended 1-D rectangular or 2-D axisymmetric thin film is pulled by an electrostatic voltage (V₀) applied to an electrode-pad directly underneath. When V₀ exceeds a certain "pull-in" threshold, V₀*, the thin film makes direct contact with the pad so that either an "on" or "off" signal is induced, and when the voltage is removed, the thin film resumes its original undeformed …

A Fe-Fd Hybrid Scheme For Solving Parabolic Two-Step Micro Heat Transport Equations In Irregularly Shaped Three Dimensional Double -Layered Thin Films Exposed To Ultrashort -Pulse Lasers, Brian R. Barron

Doctoral Dissertations

Multi-layer thin films are important components in many micro-electronic devices. These films are often used when a single film layer is insufficient to meet devices specifications. The continued reduction in component size has the side effect of increasing the thermal stress on these films and consequently the devices they comprise. Understanding the transfer of heat-energy at the micro-scale is important for thermal processing using a pulse-laser. Often, micro-voids may be found in processed devices. This is due to thermal expansion. Such defects may cause an amplification of neighboring defects resulting in severe damage and consequently the failure of the device. …

Development Of A Novel Microreactor For Improved Chemical Reaction Conversion, Yu Liang

Doctoral Dissertations

Microreactors have been widely studied over the past two decades for different chemical reactions, to develop new analytical capabilities, and to obtain high mixing performance in the reactors. The main objectives of this work are to investigate the effect of different microchannel structures on the fluid properties and mixing behavior in microreactors, and to design, fabricate, and test a novel microreactor for higher conversion in a chemical reaction. The development of this novel microreactor is intended to provide a valuable guideline in achieving enhanced chemical mixing and to make available a solid research base for optimization of the yield of …

Layer-By-Layer Nanoassembly Combined With Microfabrication Techniques For Microelectronics And Microelectromechanical Systems, Jingshi Shi

Doctoral Dissertations

The objective of this work is to investigate the combination of layer-by-layer self-assembly with microfabrication technology and its applications in microelectronics and MEMS.

One can assemble, on a standard silicon wafer, needed multilayers containing different nanoparticles and polymers and then apply various micromanufacturing techniques to form microdevices with nanostructured elements.

Alternate layer-by-layer self-assembly of linear polyions and colloidal silica at elevated temperatures have been firstly studied by QCM and SEM. LbL self-assembly and photolithography were combined to fabricate an indium resistor. The RTA method was employed in the fabrication. Hot-embossing technique as a reasonably fast and moderately expensive technique was …

Fatigue Of Drill Pipes Used In Horizontal Directional Drilling, Feibai Ma

Doctoral Dissertations

Fatigue is the most common cause of mini-HDD drill rod failure. It can occur at stress levels far below the normal operating stress in most drill stem components. Fatigue failures occur because the drill rod, after it has been forced into a curved path, undergoes a cyclic bending stress oscillating from tension to compression in concert with the other stress components caused by torque, thrust, or pullback.

When a rod breaks underground, there is considerable extra cost caused by the delay in “fishing” out the broken rod as well as the cost of replacing the rod. On the other hand, …

Design And Fabrication Of A Microscale Joule -Thomson Refrigerator, Lionel Gamini Hewavitharana

Doctoral Dissertations

A simple thermodynamic, heat transfer, and fluid flow model was developed for microscale Joule-Thomson refrigerators (JT devices). For a given geometry, the model predicted that the cooling capacity of the refrigerator increased with the inlet refrigerant pressure. The effectiveness of the JT device also increased with the inlet pressure, and the heat exchanger channel length. At a constant inlet pressure, the effectiveness, and the refrigeration capacity of a given JT device increased as the aspect ratio of heat exchanger channels was increased. For nitrogen refrigerant, the model predicted that it was possible to obtain approximately 250 mW of refrigeration capacity …

Mathematical Modeling For Fabricating A Microstructure With A Pre-Specified Geometry Using Laser -Induced Chemical Vapor Deposition, Chaoyang Zhang

Doctoral Dissertations

Laser-induced chemical vapor deposition (LCVD) is an emerging new technique with many practical applications. To optimize the system for fabricating a microstructure with a pre-specified geometry in pyrolytic LCVD, a three-dimensional mathematical model is developed for predicting temperature distributions and laser dwell times across the substrate scanned by the laser beam. A microstructure is fabricated layer by layer, and for each layer the laser beam moves from one pixel to the next. The complicated correlations among temperature distribution, deposit growth rate, and laser dwell time are investigated. A purely heterogeneous reaction is assumed and any gas-phase transport is ignored.

A …

Fluid Flow In Micro-Channels: A Stochastic Approach, Hilda Marino Black

Doctoral Dissertations

In this study free molecular flow in a micro-channel was modeled using a stochastic approach, namely the Kolmogorov forward equation in three dimensions. Model equations were discretized using Central Difference and Backward Difference methods and solved using the Jacobi method. Parameters were used that reflect the characteristic geometry of experimental work performed at the Louisiana Tech University Institute for Micromanufacturing.

The solution to the model equations provided the probability density function of the distance traveled by a particle in the micro-channel. From this distribution we obtained the distribution of the residence time of a particle in the micro-channel. Knowledge of …

A Hybrid Finite Element-Finite Difference Method For Thermal Analysis In A Double-Layered Thin Film, Teng Zhu

Doctoral Dissertations

Thin film technology is of vital importance in microtechnology applications. For instance, thin films of metals, of dielectrics such as SiO2, or Si semiconductors are important components of microelectronic devices. The reduction of the device size to the microscale has the advantage of enhancing the switching speed of the device. The reduction, on the other hand, increases the rate of heat generation that leads to a high thermal load on the microdevice. Heat transfer at the microscale with an ultrafast pulsed-laser is also a very important process for thin films. Hence, studying the thermal behavior of thin films or of …

Orthogonal Grid Generation, Non-Reflecting Boundary Condition, And Parallel Computation For Fluid Flow, Shaopeng Sun

Doctoral Dissertations

The purpose of this study is to investigate one of the most interesting areas in computational fluid dynamics. The content of this paper is divided into three parts. The first part is the orthogonal grid generation. The second part is the non-reflecting boundary condition in curvilinear coordinates. The third part is parallel computation by Message Passing Interface.

The grid generation method is presented by solving elliptic partial difference equations. The elliptic grid generation method is based on the use of composite mapping, which consists of a non-linear algebraic transformation and an elliptic transformation. The elliptic transformation is based on the …

Kinetics Of Laser Chemical Vapor Deposition Of Carbon And Refractory Metals, Feng Gao

Doctoral Dissertations

Three-dimensional laser chemical vapor deposition (3D-LCVD) has been used to grow rods of carbon, tungsten, titanium, and hafnium from a variety of hydrocarbons and metal halide-based precursors. A novel computerized 3D-LCVD system was designed and successfully used in the experiments. A focused Nd:Yag laser beam (λ = 1.06 μm) was utilized to locally heat up a substrate to deposition temperature. The rods, which grew along the axis of the laser beam, had a typical diameter of 30–80 μm and a length of about 1 mm. The precursors for carbon deposition were the alkynes: propyne, butyne, pentyne, hexyne, and octyne. Propyne …

The Microchannel Flow Of A Micropolar Fluid, Guohua Liu

Doctoral Dissertations

Micro-channel flows have been computed to investigate the influence of Navier-Stokes formulation for the slip-flow boundary condition, and a micro-polar fluid model, respectively.

The results of the slip boundary condition show that the current methodology is valid for slip-flow regime (i.e., for values of Knudsen number less than approximately 0.1). Drag reduction phenomena apparent in some micro-channels can be explained by slip-flow theory. These results are in agreement with some computations and experiments.

An ad hoc micro-polar fluid model is developed to investigate the influence of micro effects, such as micro-gyration, in micro-scale flows. The foundation of the ad hoc …

Finite Element Simulation Of Creep Buckling Of Cipp Liners Under External Pressure, Qiang Zhao

Doctoral Dissertations

The problem of long-term structural behavior of CIPP liners under external hydrostatic pressure has been characterized as a structural instability problem which is induced by time-dependent material deformation or creep. It is also a contact problem since the liner deflection is externally constrained by the host pipe. The intrinsically nonlinear problem is investigated by means of finite element simulation, with emphases on (a) the essential structural behaviors and mechanisms of buckling, and (b) the influences of inelastic material properties (i.e. yield strengths and creep rates) and geometrical parameters on liner's buckling resistance.

A liner first deforms as a free pipe …

Multifield Spectral Analysis Of Human Respiratory Sounds, John William Ray Jr.

Doctoral Dissertations

Computer analysis of human respiratory sounds (phonopneumography) has been attempted since the 1960s with poor results. Steady research efforts by numerous researchers have failed to yield a practical diagnostic tool to replace the physician and the stethoscope. This has been the result of the high degree of variability in proposed analysis parameters from subject to subject.

The purpose of this research is to examine a new approach to phonopneumography by comparing multiple lung fields of the same subject for the same breath in order to develop the diagnostic parameters. This approach has the advantage of allowing the subject to provide …

Graphical Display And Data Structure For Virtual Prototyping, David William Manry

Doctoral Dissertations

One of the goals of engineering firms is to bring better products to market faster. Although concurrent engineering can aid in this endeavor, it requires that all areas of an organization work simultaneously. Thus, current product data must be accessible to everyone.

Virtual prototyping allows this simultaneous exchange of information. Virtual prototyping not only replaces the physical model in product development with a virtual model, but also it goes further by allowing data associated with each part of the model to be accessed. This data is not limited to just geometric properties but could contain other quantifiable properties, such as …

Machine Tool Accuracy Characterization, Error Modeling And Compensation Using Telescopic Ballbar And Laser Interferometer, Yalcin M. Ertekin

Doctoral Dissertations

"This dissertation presents the results of the research investigation on the machine tool accuracy characterization, error modeling and error compensation using telescopic ballbar and laser interferometer. Increasing demand for both higher machine tool accuracy and machining tolerances has resulted in a great need to measure and characterize the accuracy of NC machine tools and minimize machine tool induced errors on machined components before manufacturing parts, instead of inferring it from parts already machined. Using a telescopic magnetic ballbar, the results of the accuracy assessment of an old Bridgeport Series I CNC 2 1/2 axes vertical machining center are presented in …

Development And Realization Of A Single-Mode Optical Fiber Ferrule Mold Insert With Twelve Channels, Hsiharng William Yang

Doctoral Dissertations

A manufacturing process for an optical fiber ferrule mold insert with twelve channels has been established. This research project presents mask design, mask fabrication, deep X-ray lithography exposure, resist developing, nickel electroforming, as well as surface finishing to attain the final result. Deep X-ray mask fabrication methods are explored, including mechanically machined masks, micro-EDM masks, and E-beam written masks. The exposures to pattern resists and electroforming to fabricate nickel molds up to 500 $\mu$m thickness are reported in this study. Nickel structures for the optical fiber ferrule insert with twelve channels made by electroforming are the final products. A practical …

The Optimized Electrostatic Motor, Christopher Lee Rambin

Doctoral Dissertations

The most common means of electrically activated actuation is the electromagnetic motor. All electromagnetic motors have a low output to weight ratio and low energy efficiency. The motor's weight is due to the coils and magnets used to generate propulsion. The energy loss is mainly the result of Joule heating that is inherent with any current driven device. An electrostatic motor offers the potential of significantly less weight and higher energy efficiency. This lower weight characteristic is due to the epoxide material used to construct the major components of its propulsion unit. Greater efficiency results from the reduced Joule heating …

Two-Phase Flow In Microchannels, Roger Scott Stanley

Doctoral Dissertations

The purpose of this study was to investigate fluid mechanic and heat transfer characteristics of two-phase two-component flow in rectangular microchannels. Experiments were conducted using rectangular aluminum channels with hydraulic diameters ranging between 56 $\mu$m and 256 $\mu$m and aspect ratios which varied from 0.5 to 1.5. Both single- and two-phase tests were conducted using water and gaseous argon, helium, and nitrogen as the working fluids. The Reynolds number for both types of experiments ranged from approximately 50 to nearly 10,000. The Nusselt number ranged between 0.0002 and 70. The single- and two-phase experimental data were empirically correlated, using parameters …

Heat Transfer In Microchannels, Xianming Wang

Doctoral Dissertations

The objective of this research was to develop an analytical solution to the heat transfer problem in microchannels with slip-flow--a heat transfer problem for gases at low pressures or in extremely small geometries, and to verify this solution experimentally. In this investigation, an analytical expression for the velocity distribution with slip-flow was obtained which involved the Knudsen (Kn) number in an infinite series form. The result showed that the velocity always increased as the Knudsen number was increased. The Knudsen number for extremely small channels may become large enough to affect significantly the velocity distribution and consequently affect the heat …