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Full-Text Articles in Mechanical Engineering

Effects Of Elastic Anisotropy On Residual Stress Measurements Performed Using The Hole-Drilling Technique, Joshua T. Ward Jan 2023

Effects Of Elastic Anisotropy On Residual Stress Measurements Performed Using The Hole-Drilling Technique, Joshua T. Ward

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In the present work, the variation in through-thickness residual stress profiles driven by elastic anisotropy is investigated using the incremental hole-drilling method. The standardized hole-drilling technique allows for the calculation of in-plane stresses based on measured surface strains, however, these calculations assume elastic isotropy. The assumption of elastic isotropy allows for the material constants to be reduced down to two values, however, this assumption is invalid for many materials used in aerospace design. These materials are often times elastically anisotropic, which leads to inaccuracy and uncertainty in measured stress profiles. An interference fit ring and plug sample was designed, using …


Effect Of Size And Shape Parameters On Microstructure Of Additively Manufactured Inconel 718, Showmik Ahsan Jan 2023

Effect Of Size And Shape Parameters On Microstructure Of Additively Manufactured Inconel 718, Showmik Ahsan

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Additive Manufacturing (AM) methods are promising in applications where complex part geometries, exotic materials and small lot sizes are required. Aerospace manufacturing stands to use AM methods extensively in the future, and frequently requires temperature- and corrosion-resistant alloy materials such as Inconel 718. However, the microstructural evolution of Inconel 718 during additive manufacturing is poorly understood and depends on part size and shape. We studied the microstructure of Inconel 718 parts manufactured by Laser Powder Bed Fusion in order to further elucidate these dependencies. Microstructural analysis, SEM imaging, EBSD scans and Microhardness testing were performed.


Rankine Cycle Investigation On Meeting Power And Thermal Requirements Of High-Speed Aircraft, Jacob J. Spark Jan 2023

Rankine Cycle Investigation On Meeting Power And Thermal Requirements Of High-Speed Aircraft, Jacob J. Spark

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This work is investigating a dual mode Rankine cycle for aircraft applications, specifically meeting vehicle thermal and power requirements. This multiconfigurational approach allows the Thermal Management System (TMS) to be controlled based on aircraft needs. In this design, waste heat is removed from critical areas of the aircraft (e.g., propulsion, structure, subsystems) using the fuel as a heat sink. Hot fuel is then forced through a heat exchanger actively boiling water. The vapor byproduct is fed to a turbine coupled to a generator, providing power. The low-pressure steam is then condensed using cold fuel drawn from its tank; however, when …


Developing An In Vitro Validated 3d In Silico Internal Carotid Artery Sidewall Aneurysm Model, Hang Yi, Zifeng Yang, Mark Johnson, Luke Bramlage, Bryan Ludwig Dec 2022

Developing An In Vitro Validated 3d In Silico Internal Carotid Artery Sidewall Aneurysm Model, Hang Yi, Zifeng Yang, Mark Johnson, Luke Bramlage, Bryan Ludwig

Mechanical and Materials Engineering Faculty Publications

Introduction: Direct quantification of hemodynamic factors applied to a cerebral aneurysm (CA) remains inaccessible due to the lack of technologies to measure the flow field within an aneurysm precisely. This study aimed to develop an in vitro validated 3D in silico patient-specific internal carotid artery sidewall aneurysm (ICASA) model which can be used to investigate hemodynamic factors on the CA pathophysiology. Methods: The validated ICASA model was developed by quantifying and comparing the flow field using particle image velocimetry (PIV) measurements and computational fluid dynamics (CFD) simulations. Specifically, the flow field characteristics, i.e., blood flowrates, normalized velocity profiles, flow streamlines, …


Developing Scaling Laws To Predict Compressive Mechanical Properties And Determine Geometrical Parameters Of Modified Bcc Lattice Structures, Hasanain Abdulhadi, Abdalsalam Fadeel, Tahseen A. Alwattar, Ahsan Mian Sep 2022

Developing Scaling Laws To Predict Compressive Mechanical Properties And Determine Geometrical Parameters Of Modified Bcc Lattice Structures, Hasanain Abdulhadi, Abdalsalam Fadeel, Tahseen A. Alwattar, Ahsan Mian

Mechanical and Materials Engineering Faculty Publications

The objective of this study is to develop generalized empirical closed-form equations to predict the compressive mechanical properties and determine geometrical parameters. To achieve that, 117 models are built and analyzed using ABAQUS/CAE 2016 to provide two types of reliable data: one for lattice mechanical properties based on finite element method and the other for geometrical parameters using the measurements of ABAQUS diagnostic tool. All the models are created by modifying the basic feature of body-centered cubic lattice structure based on a range of strut angles, a set of relative densities, and two design sets. Also, the influence of lattice …


Effects Of Pulsatile Flow Rate And Shunt Ratio In Bifurcated Distal Arteries On Hemodynamic Characteristics Involved In Two Patient-Specific Internal Carotid Artery Sidewall Aneurysms: A Numerical Study, Hang Yi, Mark Johnson, Luke C. Bramlage, Bryan Ludwig, Zifeng Yang Jul 2022

Effects Of Pulsatile Flow Rate And Shunt Ratio In Bifurcated Distal Arteries On Hemodynamic Characteristics Involved In Two Patient-Specific Internal Carotid Artery Sidewall Aneurysms: A Numerical Study, Hang Yi, Mark Johnson, Luke C. Bramlage, Bryan Ludwig, Zifeng Yang

Mechanical and Materials Engineering Faculty Publications

The pulsatile flow rate (PFR) in the cerebral artery system and shunt ratios in bifurcated arteries are two patient-specific parameters that may affect the hemodynamic characteristics in the pathobiology of cerebral aneurysms, which needs to be identified comprehensively. Accordingly, a systematic study was employed to study the effects of pulsatile flow rate (i.e., PFR−I, PFR−II, and PFR−III) and shunt ratio (i.e., 75:25 and 64:36) in bifurcated distal arteries, and transient cardiac pulsatile waveform on hemodynamic patterns in two internal carotid artery sidewall aneurysm models using computational fluid dynamics (CFD) modeling. Numerical results indicate that larger PFRs can cause higher wall …


New Advances In Fluid–Structure Interaction, Wenli Chen, Zifeng Yang, Gang Hu, Haiquan Jing, Junlei Wang Jun 2022

New Advances In Fluid–Structure Interaction, Wenli Chen, Zifeng Yang, Gang Hu, Haiquan Jing, Junlei Wang

Mechanical and Materials Engineering Faculty Publications

Fluid–structure interactions (FSI) play a crucial role in the design, construction, service and maintenance of many engineering applications, e.g., aircraft, towers, pipes, offshore platforms and long-span bridges. The old Tacoma Narrows Bridge (1940) is probably one of the most infamous examples of serious accidents due to the action of FSI. Aircraft wings and wind-turbine blades can break because of FSI-induced oscillations. To alleviate or eliminate these unfavorable effects, FSI must be dealt with in ocean, coastal, offshore and marine engineering to design safe and sustainable engineering structures. In addition, the act of wind on plants and its resultant wind-induced motions …


Advances In Mechanical Metamaterials For Vibration Isolation: A Review, Mohammed Al Rifaie, Hasanain Abdulhadi, Ahsan Mian Mar 2022

Advances In Mechanical Metamaterials For Vibration Isolation: A Review, Mohammed Al Rifaie, Hasanain Abdulhadi, Ahsan Mian

Mechanical and Materials Engineering Faculty Publications

The adverse effect of mechanical vibration is inevitable and can be observed in machine components either on the long- or short-term of machine life-span based on the severity of oscillation. This in turn motivates researchers to find solutions to the vibration and its harmful influences through developing and creating isolation structures. The isolation is of high importance in reducing and controlling the high-amplitude vibration. Over the years, porous materials have been explored for vibration damping and isolation. Due to the closed feature and the non-uniformity in the structure, the porous materials fail to predict the vibration energy absorption and the …


Computational Investigation Of The Post-Yielding Behavior Of 3d-Printed Polymer Lattice Structures, Abdalsalam Fadeel, Hasanain Abdulhadi, Golam Newaz, Raghavan Srinivasan, Ahsan Mian Feb 2022

Computational Investigation Of The Post-Yielding Behavior Of 3d-Printed Polymer Lattice Structures, Abdalsalam Fadeel, Hasanain Abdulhadi, Golam Newaz, Raghavan Srinivasan, Ahsan Mian

Mechanical and Materials Engineering Faculty Publications

Sandwich structures are widely used due to their light weight, high specific strength, and high specific energy absorption. Three-dimensional (3D) printing has recently been explored for creating the lattice cores of these sandwich structures. Experimental evaluation of the mechanical response of lattice cell structures (LCSs) is expensive in time and materials. As such, the finite element analysis (FEA) can be used to predict the mechanical behavior of LCSs with many different design variations more economically. Though there have been several reports on the use of FEA to develop models for predicting the post-yielding stages of 3D-printed LCSs, they are still …


Development Of Improved Cfd Tools For The Optimization Of A Scramjet Engine, Francis A. Centlivre Jan 2022

Development Of Improved Cfd Tools For The Optimization Of A Scramjet Engine, Francis A. Centlivre

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In the present work, a plugin has been developed for use with the DoD HPCMP CREATE-AV Kestrel multi-physics solver that adds volumetric source terms to the energy equation. These source terms model the heat released due to combustion, but are much more computationally efficient than a full chemistry model. A thrust-based optimization study was then carried out under the control of Sandia National Laboratories' Dakota toolkit. Dakota was allowed to control the amount of heat added to three regions of the scramjet combustor. The plugin was then extended to consider ignition delay time. By comparing ignition delay time to dwell …


Design Of A Surrogate Hypersonic Inlet For The Hifire-6 Configuration, Joseph W. Mileski Jan 2022

Design Of A Surrogate Hypersonic Inlet For The Hifire-6 Configuration, Joseph W. Mileski

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Shock wave-boundary layer interactions can significantly impact the operability of high-speed inlets by inducing flow separation. This flow separation is difficult to visualize in three-dimensional, inward-turning inlets because of the curved surfaces that form their internal flow paths. To remedy this challenge, a surrogate test article was created. Using the results from a previously completed Computational Fluid Dynamic (CFD) analysis of the HIFiRE-6, a surrogate inlet with a rectangular isolator section was streamline-traced, allowing for the use of schlieren imagery to capture the separation bubble. This thesis discusses the process of developing the test article. Experimental results from a planned …


Effect Of The Extended Rigid Flapping Trailing Edge Fringe On An S833 Airfoil, Hongtao Yu, Zifeng Yang Jan 2022

Effect Of The Extended Rigid Flapping Trailing Edge Fringe On An S833 Airfoil, Hongtao Yu, Zifeng Yang

Mechanical and Materials Engineering Faculty Publications

A 2D numerical simulation was conducted to investigate the effect of an extended rigid trailing edge fringe with a flapping motion on the S833 airfoil and its wake flow field, as an analogy of an owl’s wing. This study aims to characterize the influence of the extended flapping fringe on the aerodynamic performance and the wake flow characteristics downstream of the airfoil. The length (Le) and flapping frequencies (fe) of the fringe are the key parameters that dominate the impact on the airfoil and the flow field, given that the oscillation angular amplitude is fixed at 5◦. The simulation results …


Demonstration Of High-Temperature Operation Of Beta-Gallium Oxide (Β-Ga2o3) Metal-Oxide-Semiconductor Field Effect Transistors (Mosfet) With Electrostatic Model In Comsol, Nicholas Paul Sepelak Jan 2022

Demonstration Of High-Temperature Operation Of Beta-Gallium Oxide (Β-Ga2o3) Metal-Oxide-Semiconductor Field Effect Transistors (Mosfet) With Electrostatic Model In Comsol, Nicholas Paul Sepelak

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β-Ga2O3 is a robust semiconductor material set with a large band gap of ~4.8 eV, low intrinsic carrier concentration, and high melting point that offers a stable platform for operating electronic devices at high temperatures and extreme environments. The first half of this thesis will cover the fabrication of a fixture and packaging to test electronic components at high temperatures. Then it will highlight the characterization of β-Ga2O3 field effect transistors from room temperature (RT) up to 500 °C. The devices, fabricated with Ni/Au and Al2O3 gate metal-oxide-semiconductor (MOS), demonstrate stable operation up to 500 oC. The tested device shows …


Simulation Of Residual Stress Generation In Additive Manufacturing Of Complex Lattice Geometries, Katie Sue Bruggeman Jan 2022

Simulation Of Residual Stress Generation In Additive Manufacturing Of Complex Lattice Geometries, Katie Sue Bruggeman

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Residual stresses developed during additive manufacturing (AM) can influence the mechanical performance of structural components in their intended applications. In this study, thermomechanical residual stress simulations of the laser powder bed fusion (LPBF) process are conducted for both simplified (plate and cube-shaped) geometries as well as five complex lattice geometries fabricated with Inconel 718. These simulations are conducted with the commercial software package Simufact Additive©, which uses a non-linear finite element analysis and layer-by-layer averaging approach in determining residual stresses. To verify the efficacy of the Simufact Additive© simulations, numerical results for the plate and cube-shape geometries are analyzed for …


Hypersonic Conceptual Design Tool Comparison, James G. Wnek Jan 2022

Hypersonic Conceptual Design Tool Comparison, James G. Wnek

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The many iterations needed to explore a design space in the conceptual design process preclude the use of time-consuming RANS CFD for all but a few flight conditions. This research focuses on identifying the level of fidelity needed to adequately predict the aerothermodynamic characteristics of hypersonic vehicles. Three tools with differing levels of fidelity – CBAERO, Cart3D, and Kestrel – were used to analyze the Generic Hypersonic Vehicle (GHV) at the design condition of Mach 5.85 and an off-design condition of Mach 4.5. The results are representative of the different design tools but are not definitive due to the mesh …


Vibration Bending Fatigue Analysis Of Additively Repaired Ti-6al-4v Airfoil Blades, Lucas Jordan Smith Jan 2022

Vibration Bending Fatigue Analysis Of Additively Repaired Ti-6al-4v Airfoil Blades, Lucas Jordan Smith

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Repairing airfoil blades is necessary to extend the life of turbine engines. Directed energy deposition (DED) additive manufacturing (AM) provides the ability to add material at a specific location on an existing component. In this work, AM repairs on Ti-6Al-4V airfoil blades were analyzed to determine what effect the repair will have on the blade performance in high cycle vibration fatigue testing. Targeted sections were cut out of airfoil blades near high stress locations and repaired using DED. To understand the defects that arose with this type of repair, computed tomography imaging was used to quantify the defects from the …


Molecular Dynamics Simulation Study Of A Polymer Droplet Transport Over An Array Of Spherical Nanoparticles, Anish Thomas Jan 2022

Molecular Dynamics Simulation Study Of A Polymer Droplet Transport Over An Array Of Spherical Nanoparticles, Anish Thomas

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This study uses molecular dynamics simulations to evaluate the dynamic behavior of a partially wetting polymer droplet driven over a nanostructured interface. We consider the bead-spring model to represent a polymeric liquid that partially wets a rough surface composed of a periodic array of spherical particles. Results show that at sufficiently small values of external force, the droplet remains pinned at the particle's surface, whereas above the threshold its motion consists of alternating periods of pinning and rapid displacements between neighboring particles. The latter process involves large periodic variation of the advancing and receding contact angles due to the attachment …


Printing, Characterization, And Mechanical Testing Of Additively Manufactured Refractory Metal Alloys, Brianna M. Sexton Jan 2022

Printing, Characterization, And Mechanical Testing Of Additively Manufactured Refractory Metal Alloys, Brianna M. Sexton

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Refractory metal alloys in the tungsten molybdenum rhenium ternary system were additively manufactured using laser power bed fusion. Four ternary alloys with varying concentrations of tungsten, molybdenum, and rhenium were manufactured and manufactured again with an addition of 1 wt% hafnium carbide. Samples were heat treated to heal cracks, reduce porosity, and reduce inhomogeneity. Material microstructure was characterized before and after heat treatment using microscopy, energy dispersive x-ray spectroscopy, and electron backscatter diffraction mapping. Mechanical testing was conducted on both three-point bend specimens and compression specimens, resulting in maximum bending strengths of 677.86 MPa, and maximum compression 0.2% yield strengths …


A Digital Twin For Synchronized Multi-Laser Powder Bed Fusion (M-Lpbf) Additive Manufacturing, Shayna Petitjean Jan 2022

A Digital Twin For Synchronized Multi-Laser Powder Bed Fusion (M-Lpbf) Additive Manufacturing, Shayna Petitjean

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One of the technological challenges in the widespread application of additive manufacturing is the formation of undesired material microstructure and defects. Specifically, in metal additive manufacturing, the microstructural formation of columnar grains in Ti-6Al-4V is common and results in anisotropic mechanical properties and a reduction in properties such as ductility and endurance limit. This work presents the application of hexagonal and circular arrays of synchronized lasers to alter the microstructure of Ti-6Al-4V in favor of equiaxed grains. An anisotropic heat transfer model obtains the temporal/spatial temperature distribution and constructs the solidification map for various process parameters, including laser power, laser …


Behavior Of 3d Printed Polymeric Triply Periodic Minimal Surface (Tpms) Cellular Structures Under Low Velocity Impact Loads, Jesse James Leiffer Jan 2022

Behavior Of 3d Printed Polymeric Triply Periodic Minimal Surface (Tpms) Cellular Structures Under Low Velocity Impact Loads, Jesse James Leiffer

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Surface-based lattice structures such as triply periodic minimal surface (TPMS) lattices are lightweight structures that are widely being investigated for applications in automotive, aerospace, military, railway, and naval structures. Due to the recent advent of three-dimensional (3D) printing (3DP) technologies, architected cellular materials such as surface- or strut-based periodic lattice cell structures have emerged as a unique class of lightweight metamaterials. These materials possess enhanced strength to weight ratio, high stiffness, exceptional capabilities in reducing noise and vibration, insulating heat, and effective impact energy absorption. Understanding the impact behavior of such materials are important so that they can be reliably …


Development Of A Combined Thermal Management And Power Generation System Using A Multi-Mode Rankine Cycle, Nathaniel M. Payne Jan 2021

Development Of A Combined Thermal Management And Power Generation System Using A Multi-Mode Rankine Cycle, Nathaniel M. Payne

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Two sub-systems that present a significant challenge in the development of high performance air vehicle exceeding speeds of Mach 5 are the power generation and thermal management sub-systems. The air friction experienced at high speeds, particularly around the engine, generates large thermal loads that need to be managed. In addition, traditional jet engines do not operate at speeds greater than Mach 3, therefore eliminating the possibility of a rotating power generator. A multi-mode water-based Rankine cycle is an innovative method to address both of these constraints of generating power and providing cooling. Implementing a Rankine cycle-based system allows for the …


Performance Of A Dual Plane Airfoil Model With Varying Gap, Stagger, And Decalage Using Pressure Measurements And Particle Image Velocimetry, Salome Kenneth Nunes Jan 2021

Performance Of A Dual Plane Airfoil Model With Varying Gap, Stagger, And Decalage Using Pressure Measurements And Particle Image Velocimetry, Salome Kenneth Nunes

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The dual-plane airfoil has been adopted in the design of aircraft wings, wind turbine blades, and propellers. The purpose of this research is to investigate the most important design parameters of a dual-plane airfoil model for the best aerodynamic performance, such as gap, stagger, and decalage. The dual-plane airfoil model was designed using the S826 profile. A mechanical mechanism with electrical actuator control is particularly designed to alter the gap and stagger smoothly, as well as the angle of attack (AOA) for each airfoil. It results in a gap range of 1.38c to 2.17c, a stagger range of -0.75c to …


Contact Fatigue Of Spur Gear Operating Under Starved Lubrication Condition, Aparna Udthala Jan 2021

Contact Fatigue Of Spur Gear Operating Under Starved Lubrication Condition, Aparna Udthala

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This study describes contact fatigue behavior of spur gear contacts operating under mixed elastohydrodynamic condition. The focus is placed on the starvation effect on fatigue crack initiation. With the model, parametric simulations are carried out with different contact parameters. In the process, the lubricant supply is varied to alter the lubrication condition from fully flooded to severely starved circumstance. Multi-axial stress fields induced by surface normal and tangential tractions are evaluated, whose amplitudes and means are used in a multi-axial fatigue criterion to determine the crack initiation life. It is found a lower lubricant viscosity elongates fatigue life when severe …


Numerical Investigation Of Flow Around A Deformed Vacuum Lighter-Than-Air Vehicle, Jared N. Kerestes Jan 2021

Numerical Investigation Of Flow Around A Deformed Vacuum Lighter-Than-Air Vehicle, Jared N. Kerestes

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This study characterizes the functional dependence of drag on Reynolds number for a deformed vacuum lighter-than-air vehicle. The commercial computational fluid dynamics (CFD) code, FLUENT, is used to preform large eddy simulations (LES) over a range of Reynolds numbers; only Reynolds numbers less than 310,000 are considered. While the overarching goal is drag characterization, general flow-field physics are also discussed, including basic turbulence spectra. All large eddy simulations are preceded by a Reynolds-averaged Navier-Stokes (RANS) simulation using Menter’s shear stress transport (SST) model. The precursor RANS simulation serves to (1) provide realistic initial conditions, (2) decrease the time needed to …


Development Of A Robust And Tunable Aircraft Guidance Algorithm, Jacob R. Spangenberg Jan 2021

Development Of A Robust And Tunable Aircraft Guidance Algorithm, Jacob R. Spangenberg

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A set of guidance control laws is developed for application to a reduced order dynamic aircraft model. A feedback control formulation utilizing a linear quadratic regulator (LQR) is developed, together with methods for easing the design burden associated with gain tuning. Metrics are developed to assess the stability margin of the controller over the full flight envelope of a notional unmanned aerial vehicle (UAV) model. A feedforward control path is then added to the architecture. The performance of the guidance control laws is assessed through time domain step response metrics as well as through execution of a design mission. The …


Development Of A Robust And Tunable Aircraft Guidance Algorithm, Jacob R. Spangenberg Jan 2021

Development Of A Robust And Tunable Aircraft Guidance Algorithm, Jacob R. Spangenberg

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A set of guidance control laws is developed for application to a reduced order dynamic aircraft model. A feedback control formulation utilizing a linear quadratic regulator (LQR) is developed, together with methods for easing the design burden associated with gain tuning. Metrics are developed to assess the stability margin of the controller over the full flight envelope of a notional unmanned aerial vehicle (UAV) model. A feedforward control path is then added to the architecture. The performance of the guidance control laws is assessed through time domain step response metrics as well as through execution of a design mission. The …


Cooling Under Applied Stress Rejuvenates Amorphous Alloys And Enhances Their Ductility, Nikolai Priezjev Dec 2020

Cooling Under Applied Stress Rejuvenates Amorphous Alloys And Enhances Their Ductility, Nikolai Priezjev

Mechanical and Materials Engineering Faculty Publications

The effect of tensile stress applied during cooling of binary glasses on the potential energy states and mechanical properties is investigated using molecular dynamics simulations. We study the three-dimensional binary mixture that was first annealed near the glass transition temperature and then rapidly cooled under tension into the glass phase. It is found that at larger values of applied stress, the liquid glass former freezes under higher strain and its potential energy is enhanced. For a fixed cooling rate, the maximum tensile stress that can be applied during cooling is reduced upon increasing initial temperature above the glass transition point. …


Developing An Equivalent Solid Material Model For Bcc Lattice Cell Structures Involving Vertical And Horizontal Struts, Tahseen A. Alwattar, Ahsan Mian Jun 2020

Developing An Equivalent Solid Material Model For Bcc Lattice Cell Structures Involving Vertical And Horizontal Struts, Tahseen A. Alwattar, Ahsan Mian

Mechanical and Materials Engineering Faculty Publications

In this study, a body-centered cubic (BCC) lattice unit cell occupied inside a frame structure to create a so-called “InsideBCC” is considered. The equivalent quasi-isotropic properties required to describe the material behavior of the InsideBCC unit cell are equivalent Young’s modulus ( E e ) , equivalent shear modulus ( G e ) , and equivalent Poisson’s ratio ( ν e ) . The finite element analysis (FEA) based computational approach is used to simulate and calculate the mechanical responses of InsideBCC unit cell, which are the mechanical responses of the equivalent solid. Two separates finite element models are then …


Additive Manufacturing And How 3d Printing Is Fighting Covid-19, Raghavan Srinivasan, Ahsan Mian, Joy Gockel, Laura M. Luehrmann May 2020

Additive Manufacturing And How 3d Printing Is Fighting Covid-19, Raghavan Srinivasan, Ahsan Mian, Joy Gockel, Laura M. Luehrmann

Mechanical and Materials Engineering Faculty Publications

This is the fourth installment in the Shelter in Place (SiP) Lecture series. This installment covers the creative ways that 3D printing has supported efforts to combat the pandemic. It covers the basics of what 3D printing is, some of the various creative projects that have used 3D printing to combat the pandemic, among other topics and questions by the pandemic.


Thermal Modeling Of Coordinated Multi-Beam Additive Manufacturing, Rachel Elizabeth Evans Jan 2020

Thermal Modeling Of Coordinated Multi-Beam Additive Manufacturing, Rachel Elizabeth Evans

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In additive manufacturing (AM), it is necessary to know the influence of processing parameters in order to have better control over the microstructure and mechanical performance of the part. Laser powder bed fusion (LPBF) is a metal AM process in which thin layers of powdered material are selectively melted to create a three-dimensional structure. This manufacturing process is beneficial for many reasons; however, it is limited by the thermal solidification conditions achievable in the available processing parameter ranges for single-beam processing methods. Therefore, this work investigates the effect of multiple, coordinated heat sources, which are used to strategically modify the …