Mechanical Engineering Commons^™

Unveiling The Roles Of Binder In The Mechanical Integrity Of Electrodes For Lithium-Ion Batteries, Jianchao Chen, Jianyong Liu, Yue Qi, Tao Sun, Xiaodong Li

Faculty Publications

In lithium-ion secondary batteries research, binders have received the least attention, although the electrochemical performance of Li-ion batteries such as specific capacity and cycle life cannot be achieved if the adhesion strengths between electrode particles and between electrode films and current collectors are insufficient to endure charge-discharge cycling. In this paper, the roles of binders in the mechanical integrity of electrodes for lithium-ion batteries were studied by coupled microscratch and digital image correlation (DIC) techniques. A microscratch based composite model was developed to decouple the carbon particle/particle cohesion strength from the electrode-film/copper-current-collector adhesion strength. The dependences of microscratch coefficient of …

First Spectroscopic Identification Of Pyrocarbonate For High Co2 Flux Membranes Containing Highly Interconnected Three Dimensional Ionic Channels, Lingling Zhang, Xinyu Huang, Changyong Qin, Kyle Brinkman, Yunhui Gong, Siwei Wang, Kevin Huang

Faculty Publications

Identification of the existence of pyrocarbonate ion C₂O₅²⁻ in molten carbonates exposed to a CO₂ atmosphere provides key support for a newly established bi-ionic transport model that explains the mechanisms of high CO₂ permeation flux observed in mixed oxide-ion andcarbonate-ion conducting (MOCC) membranes containing highly interconnected three dimensional ionic channels. Here we report the first Raman spectroscopic evidence of C₂O₅²⁻ as an active species involved in the CO₂-transport process of MOCC membranes exposed to a CO₂atmosphere. The two new broad peaks centered at 1317 cm^{−1 …}

Performance Of Solid Oxide Iron-Air Battery Operated At 550°C, Xuan Zhao, Yunhui Gong, Xue Li, Nansheng Xu, Kevin Huang

Faculty Publications

“Metal-air” batteries have garnered much attention in recent years due to their high intrinsic specific energy and use of inexhaustible and storage-free oxygen source -air- for the “metal-oxygen” reaction. In this study, we report theperformance of a new type of all solid-state “iron-air” battery operated at 550°C. The results show that CeO₂ nanoparticles incorporated into the Fe-Fe₃O₄ redox-couple can improve the specific energy (Wh/kg) and round trip efficiency by 15% and 29%, respectively, over the baseline Fe-Fe₃O₄ battery. Use of supported Fe-Fe₃O₄ nanoparticles as the redox couple can increase the …

Micro Modeling Study Of Cathode/Electrolyte Interfacial Stresses For Solid Oxide Fuel Cells, Xinfang Jin, Xingjian Xue

Faculty Publications

Delamination of the cathode/electrolyte interface is an important degradation phenomenon in solid oxide fuel cells (SOFCs). While the thermal stress has been widely recognized as one of the major reasons for such delamination failures, the role of chemical stress does not receive too much attention. In this paper, a micro-model is developed to study the cathode/electrolyte interfacial stresses, coupling oxygen ion transport process with structural mechanics. Results indicate that the distributions of chemical stress are very complicated at the cathode/electrolyte interface and show different patterns from those of thermal stress. The maximum principal stresses take place at the cathode/electrolyte interface …

A High Energy Density All Solid-State Tungsten-Air Battery, Xuan Zhao, Xue Li, Yunhui Gong, Nansheng Xu, Kevin Gregory Romito, Kevin Huang

Faculty Publications

An all solid-state tungsten–air battery using solid oxide–ion electrolyte is demonstrated as a new chemistry for advanced energy storage. The unique design of separated energy storage from the electrodes allows for free volume expansion–contraction during electrical cycles and new metal–air chemistry to be explored conveniently.

Enhanced Nucleate Boiling On Horizontal Hydrophobic-Hydrophilic Carbon Nanotube Coatings, Xianming Dai, Xinyu Huang, Fanghao Yang, Xiaodong Li, Joshua Sightler, Yingchao Yang, Chen Li

Faculty Publications

Ideal hydrophobic-hydrophilic composite cavities are highly desired to enhance nucleate boiling. However, it is challenging and costly to fabricate these types of cavities by conventional micro/nano fabrication techniques. In this study, a type of hydrophobic-hydrophilic composite interfaces were synthesized from functionalized multiwall carbon nanotubes by introducing hydrophilic functional groups on the pristine multiwall carbon nanotubes. This type of carbon nanotube enabled hydrophobic-hydrophilic composite interfaces were systematically characterized. Ideal cavities created by the interfaces were experimentally demonstrated to be the primary reason to substantially enhance nucleate boiling

Atomic Layer Deposition On Porous Materials: Problems With Conventional Approaches To Catalyst And Fuel Cell Electrode Preparation, Tzia Ming Onn, Rainer Küngas, Paolo Fornasiero, Kevin Huang, Raymond J. Gorte

Faculty Publications

Atomic layer deposition (ALD) offers exciting possibilities for controlling the structure and composition of surfaces on the atomic scale in heterogeneous catalysts and solid oxide fuel cell (SOFC) electrodes. However, while ALD procedures and equipment are well developed for applications involving flat surfaces, the conditions required for ALD in porous materials with a large surface area need to be very different. The materials (e.g., rare earths and other functional oxides) that are of interest for catalytic applications will also be different. For flat surfaces, rapid cycling, enabled by high carrier-gas flow rates, is necessary in order to rapidly grow thicker …

Hydrophobic Hydrogel Caged H3Po4 As A New Class Of High-Temperature Proton Exchange Membranes With Enhanced Acid Retention, Qunwei Tang, Guoging Qian, Kevin Huang

Faculty Publications

We herein report a new class of high-temperature proton exchange membranes comprised of poly(acrylic acid-graft-hexadecyltrimethylammonium bromide) (PAA-g-CTAB) or poly(acrylic acid)-graft-poly(ethylene glycol) (PAA-g-PEG) hydrophobic hydrogel caged H₃PO₄. The membranes exhibit reasonable proton conductivity, enhanced H₃PO₄ retention ability and low solubility in water, making them promising as potential high performance and robust electrolytes for high-temperature proton exchange membrane fuel cells. Although the proton conductivity is still lower than that of H₃PO₄ doped PBI membranes, the new concept provides a different approach to proton exchange membranes for acid retention.

Simulation Studying Effects Of Multiple Primary Aberrations On Donut-Shaped Gaussian Beam, Chen Zhang, K. Wang, J. Bai, Y. Liu, Guiren Wang

Faculty Publications

In this paper, we demonstrate the variation of donut-shaped depletion pattern which influenced by multiple primary aberrations. The simulation is base on a common stimulation emission of depletion (STED) system composed by Gaussian laser and vortex phase plate. The simulation results are helpful guidelines for analyzing the aberration of depletion patterns in real situations.

Wave Propagation In Metamaterial Using Multiscale Resonators By Creating Local Anisotropy, Raiz U. Ahmed, Sourav Banerjee

Faculty Publications

Directional guiding, passing or stopping of elastic waves through engineered materials have many applications to the engineering fields. Recently, such engineered composite materials received great attention by the broader research community. In elastic waves, the longitudinal and transverse motion of material particles are coupled, which exhibits richer physics and demands greater attention than electromagnetic waves and acoustic waves in fluids. Waves in periodic media exhibit the property of Bragg scattering and create frequency band gaps in which the energy propagation is prohibited. However, in addition to the Bragg scattering, it has been found that local resonance of artificially designed resonators …

The Effect Of Isostatic Pressing On The Dielectric Properties Of Screen Printed Ba0.5Sr0.5Tio3 Thick Films, Siwei Wang, Lingling Zhang, Jiwei Zhai, Fanglin Chen

Faculty Publications

Ba_0.5Sr_0.5TiO₃ thick films with B₂O₃–Li₂O glass sintering aid were prepared by the screen printing method on Al₂O₃ substrates. A 200 MPa isostatic pressure was applied to the films before sintering. After being sintered at 950^∘C, lower porosity and denser microstructure was obtained compared with the films without isostatic pressing. The dielectric constant and dielectric loss were 238 and 0.0028, respectively. A tunability of 61.7% was obtained for the isostatic pressed films, a 27.8% enhancement compared to unpressurized films. These results suggest that isostatic pressing …

Modeling And Simulation Study Of A Dynamic Gas Turbine System In A Virtual Test Bed Environment, Eshwarprasad Thirunavukarasu

Theses and Dissertations

Gas Turbine is a complex system and highly non linear in its overall performance. For power generation applications, it is essential to develop a reliable gas turbine model for simulating the impact on electric power generated under various load conditions. This research focuses on development of a dynamic gas turbine model to simulate both single shaft and twin shaft engines. The model is developed on a virtual test bed platform which is an advanced dynamic multidisciplinary simulation environment. The modeling approach starts by developing mathematical models for individual components of gas turbines based on the thermodynamic laws and is coupled …

Electrokinetic Mixing And Separation In Microfluidic Systems, Fang Yang

Theses and Dissertations

Electrokinetics involves the study of liquid or particle motion under the action of an electric field; it includes electroosmosis, electrophoresis, dielectrophoresis, and electrowetting, etc. The applications of electrokinetics in the development of microfluidic devices have been widely attractive in the past decade. Electrokinetic devices generally require no external mechanical moving parts and can be made portable by replacing the power supply by small battery. Therefore, electrokinetic based microfluidic systems can serve as a viable tool in creating a lab-on-a-chip (LOC) for use in biological and chemical assays. Here we present our works of electrokenitic based mixing and separation in microfluidics …

Synthesis And Characterization Of New Ionic And Mixed Ionic/Electronic Conductors, Kevin Gregory Romito

Theses and Dissertations

In a constantly growing and developing world, there is a great need to develop new forms of clean energy generation. Many solutions have been proposed to ameliorate these global concerns, which include fuel cell technology and new processes for reducing polluting chemicals in the atmosphere. These technologies are still in their infancy and require further development before becoming viable options.

In the case of fuel cells, particularly solid oxide fuel cells, and CO2 separation membranes, there is a need to develop ion conducting materials that are highly efficient, less costly to synthesize, and can perform strongly under many real-world conditions. …

Improved Limits And Portability Over Currently Employed Cadmium Monitoring Systems Through Preconcentration For Detection By Way Of Micro-/Nanofluidic Mechanisms, Paul F. Wach

Theses and Dissertations

Due to risk of environmental and biological accumulation of Cadmium (Cd), improved methods of early detection and monitoring must be explored as a preventative measure. Listed as one of the top three toxic heavy metals by the Environmental Protection Agency (EPA), the effects on ecological and human systems have well documented side-effects of physical mutation, reproductive sterility, kidney failure, liver disease, bone loss, and death. Found in batteries, metal plating, pigments, plastics, and cigarettes, Cd is also used as a neutron absorber in the nuclear industry as well as having 3 known radioactive isotopes. Urine Cd levels, which have been …

Molten Carbonates As An Effective Oxygen Reduction Catalyst For 550–650°C Solid Oxide Fuel Cells, Yunhui Gong, Xue Li, Lingling Zhang, Whitney Tharp, Changyong Qin, Kevin Huang

Faculty Publications

We report the first study that investigates the use of molten carbonates as an effective catalyst to promote electrochemical oxygen reduction reaction (ORR) at the cathode of intermediate temperature solid oxide fuel cells (IT-SOFCs). A series of binary Li-K carbonate compositions were incorporated into the porous backbones of a commercial cathode assembled in symmetrical impedance cells for electrochemical characterization. Within the temperature range of 550–650◦C, we observed that the polarization and ohmic area-specific resistances of the original sample can be significantly reduced by the introduction of molten carbonates. A new ORR charge-transfer model involving two intermediate species CO5 2− and …

Modeling Ultrasonic Field Emanating From Scanning Acoustic Microscope For Reliable Characterization Of Pathogens (Biological Materials), Rowshan Ara Rima

Theses and Dissertations

Acoustic microscopy provides extraordinary advantages over state-of-the-art invasive imaging techniques to determine the mechanical properties of living colonies of pathogens and micro-organisms. It is possible to obtain the morphomechanical parameters of the pathogenic colonies e.g. variation of thickness, stiffness and the coefficients of attenuation, using scanning acoustic microscope (SAM). However, the process requires an expert with extensive understanding of SAM and ultrasonic signals which is very time consuming and expensive for complex form of analysis. Due to lack of a suitable computational tool, presently the ultrasonic wave scattering, reflection and transmission through the biological specimens cannot be properly visualized. Without …

Dual-Phase Mixed Ion And Electron Conducting Co2-Selective Permeation Membranes, Lingling Zhang

Theses and Dissertations

Fossil fuels are the dominant energy source powering our modern society. However, burning fossil fuels emits carbon dioxide (CO2), a greenhouse gas that can cause climate change and ultimately threaten the survival of humanity. Effectively mitigating CO2 emissions from the use of fossil fuels has become an intense subject of scientific research as well as political debate in recent years. The current mainstream technical approach to achieving that goal is to curb the emission of CO2 by capturing CO2 at point-sources and geologically storing it. The CO2 separation and capture process, the first step toward the ultimate storage of CO2, …

A New Class Of Solid Oxide Metal-Air Redox Batteries For Advanced Stationary Energy Storage, Xuan Zhao

Theses and Dissertations

Cost-effective and large-scale energy storage technologies are a key enabler of grid modernization. Among energy storage technologies currently being researched, developed and deployed, rechargeable batteries are unique and important that can offer a myriad of advantages over the conventional large scale siting- and geography- constrained pumped-hydro and compressed-air energy storage systems. However, current rechargeable batteries still need many breakthroughs in material optimization and system design to become commercially viable for stationary energy storage.

This PhD research project investigates the energy storage characteristics of a new class of rechargeable solid oxide metal-air redox batteries (SOMARBs) that combines a regenerative solid oxide …

Environmental Effects On Mechanical And Thermal Behaviors Of Zinc Oxide Nanobelts And Dispersion Of Carbon Nanostructures, Yingchao Yang

Theses and Dissertations

One-dimensional (1-D) nanostructures, such as nanowires, nanobelts, and nanotubes of different materials, have significant applications as nanoscale interconnects and active/functional components of electronic and optoelectronic devices, sensors, actuators, nanoelectromechanical systems (NEMS), and energy generation/conversion systems. The thermal and mechanical stabilities of those nanodevices and nanoenabled energy systems are of both theoretical and practical interests. Thermodynamic properties of nanomaterials are different from those of bulk materials. As the size of a solid particle reduces to the nanometer scale, the surface-to-volume ratio increases and the melting temperature may remarkably decrease. The functionality and/or reliability of those nanodevices and nanoenabled energy systems are …

Structural Health Monitoring Of Composite Laminates Using Piezoelectric And Fiber Optics Sensors, Catalin Roman

Theses and Dissertations

This research proposes a new approach to structural health monitoring (SHM) for composite laminates using piezoelectric wafer active sensors (PWAS) and fiber optic bragg grating sensors (FBG). One major focus of this research was directed towards extending the theory of laminates to composite beams by combining the global matrix method (GMM) with the stiffness transfer matrix method (STMM). The STMM approach, developed by Rokhlin et al (2002), is unconditionally stable and is more computationally efficient than the transfer matrix method (TMM). Starting from theory, we developed different configurations for composite beams and validated the results from the developed analytical method …

Multi-Physicochemical Modeling Of Solid Oxide Fuel Cells And Electrolyzer Cells, Yuanyuan Xie

Theses and Dissertations

Multi-physicochemical models are developed for solid oxide fuel cells and electrolysis cells. The models describe the complicated transport processes of charge (electron/ion) conservation, mass/species conservation, momentum conservation, and energy conservation. Transport processes are coherently coupled with chemical reforming processes, surface elementary reaction processes, as well as electro-oxidation processes of both hydrogen and carbon monoxide. The models are validated with experimental data and utilized for fundamental mechanism studies of SOFCs fueled with different type of fuels, such as hydrogen, hydrocarbon, e.g., methane, H2S, and their mixtures. The fundamental mechanisms associated with syngas generation using electrolysis cell are also extensively investigated using …

Welding Parameters, Distortion And Mechanical Properties Of Aa7075 Lap Joints In Ssfsw, Hejun Yu

Theses and Dissertations

Friction Stir Welding (FSW), first invented by The Welding Institute of UK (TWI) in 1991, is a solid state welding process which was initially applied to welding Aluminum Alloy. FSW has wide application in industrial sectors. Stationary shoulder friction stir welding (SSFSW) was first developed to weld low thermal conductivity Ti-based alloys, which are hard to weld using conventional friction stir welding. Previous literatures showed SSFSW can produce uniform temperature distribution through thickness during the welding process. Since SSFSW is still under study phase, its advantages and disadvantages are not yet well defined. It is important to study the characteristics …

Three-Dimensional Evolution Of Mechanical Percolation In Nanocomposites With Random Microstructures, Bethany Suzanne Fralick

Theses and Dissertations

One mechanism that is expected to play a large role in the enhanced, and sometimes novel, mechanical properties of nanocomposites is the probabilistic formation of percolated or connected microstructures. The majority of the models used to describe mechanical percolation have the functional form of a power law and depend on prior knowledge of a percolation threshold or critical volume fraction. While these models have been fairly accurate predictors of electrical conductivity in composites, they do not take any microstructural mechanisms, other than connectivity, into consideration. Classic mean-field micromechanics models, however, do not capture the variability in effective properties due to …

Microstructural-Based Modeling Of Electrical Percolation In Polymer Nanocomposites, Neelima Yellepeddi

Theses and Dissertations

Polymer nanocomposites (PNCs) represent a radical alternative to conventional filled polymers or polymer blends. In contrast to conventional composites, where the included phase is on the order of micrometers, PNCs are defined as those that have discrete constituents on the order of a few hundred nanometers. The value of PNCs is not solely based on tailoring mechanical properties, as in traditional composite design and manufacture, but rather on the potential for the design and optimization of multi-functional properties. There is major interest in these polymeric materials embedded with a conductive nanoscale filler. This is due to the possibility of designing …

Boiling And Evaporation On Micro/Nanoengineered Surfaces, Xianming Dai

Theses and Dissertations

Two-phase transport is widely used in energy conversion and storage, energy efficiency and thermal management. Surface roughness and interfacial wettability are two major impact factors for two-phase transport. Micro/nanostructures play important roles in varying the surface roughness and improving interfacial wettability. In this doctoral study, five types of micro/nanoengineered surfaces were developed to systematically study the impacts of interfacial wettability and flow structures on nucleate boiling and capillary evaporation. These surfaces include: 1) superhydrophilic atomic layer deposition (ALD) coatings; 2) partially hydrophobic and partially hydrophilic composite interfaces; 3) micromembrane-enhanced hybrid wicks; 4) superhydrophilic micromembrane-enhnaced hybrid wicks, and 5) functionalized carbon …

Toward Sophisticated Controls Of Two-Phase Transport At Micro/Nano-Scale, Fanghao Yang

Theses and Dissertations

Through the use of latent heat evaporating, flow boiling in microchannels offers new opportunities to enable high efficient heat and mass transport for a wide range of emerging applications such as high power electric/electronic/optical cooling, compact heat exchangers and reactors. However, flow boiling in microchannels is hampered by several severe constraints such as bubble confinement (e.g., slug flow), viscosity and surface tension force-dominated flows, which result in unpredictable flow pattern transitions and tend to induce severe flow boiling instabilities (i.e. low-frequency and large magnitude flows) and suppress evaporation and convection.

In this dissertation, three novel micro/nanoscale thermo-fluidic control methodologies were …

Experimental And Simulation Predicted Crack Paths For Al-2024-T351 Under Mixed-Mode I/Ii Fatigue Loading Using An Arcan Fixture, Eileen Miller

Theses and Dissertations

Mixed mode I/II fatigue experiments and simulations are performed for an Arcan fixture and a 6.35mm thick Al-2024-T351 specimen. Experiments were performed for Arcan loading angles that gave rise to a range of Mode I/II crack tip conditions from 0 ¡Ü ¦¤KII/¦¤KI ¡Ü ¡Þ. Measurements include the crack paths, loading cycles and maximum and minimum loads for each loading angle. Simulations were performed using three-dimensional finite element analysis (3D-FEA) with 10-noded tetrahedral elements via CRACK3D. While modeling the entire fixture-specimen geometry, a modified version of VCCT with automatic crack tip re-meshing and a maximum normal stress criterion were used to …

Numerical Study Of Stable Tearing Crack Growth Events Using The Cohesive Zone Model Approach, Xin Chen

Theses and Dissertations

Numerical analysis of stable tearing crack growth events plays an important role in assessing the structural integrity and residual strength of critical engineering structures. The cohesive zone model (CZM) has been widely applied to simulate fracture processes in a variety of material systems. However, its application to the study of elastic-plastic stable tearing crack growth events in ductile materials, especially under mixed-mode loading conditions, has been limited. The current study is aimed at investigating the applicability of the CZM based approach in simulating mixed-mode stable tearing crack growth events in aluminum alloys. In the simulations, which are carried out using …

Structural Origin Of Mechanical Prowess In Conch Shells, Haoze Li

Theses and Dissertations

Conch shells are natural nanocomposites with an exquisite multiscale hierarchical architecture which exhibit coupled ultrahigh mechanical strength and toughness. What materials design strategy renders conch shells such mechanical prowess? In this study, micro/nanoscale structural and mechanical characterization of conch shells (Busycon carica) has been carried out. We demonstrate, for the first time, direct evidence that the previously claimed single-crystal third-order lamellae - the basic building blocks in conch shells are essentially assembled with aragonite nanoparticles of the size ranging from 20 to 45 nm. The third-order lamellae exhibit not only elasticity but also plasticity with the strain up to 0.7% …