Mechanical Engineering Commons^™

In‑Situ Characterization And Modeling Of Machining‑Induced Residual Stresses In Peripheral Milling Of Ti–6al–4v With Rounded Cutting Edges, Matthias Wimmer, Julius M. Schoop, Michael F. Zaeh

Mechanical Engineering Faculty Publications

The residual stress state in the sub-surface of machined components can significantly impact the properties and performance of parts, such as tribological properties, fatigue life, and dimensional distortion. The evolution of residual stresses depends on the selected process parameters and tool geometry, which affect the thermo-mechanical load imposed on the workpiece. The cutting-edge radius is among the most important factors influencing the resulting residual stresses. In this paper, a semi-analytical model for the determination of residual stresses after peripheral milling of Ti–6Al–4V is presented. It considers the physical principles of orthogonal machining, including the complex geometric and kinematic relationships during …

Ioto: Never Open A Stiff Lid Again, Gabriel Portugal

Libraries Award for Undergraduate Scholarship

Background: From baby food to pickles, food jars are a common find in American homes. Unfortunately,  the task of opening a stiff jar lid can be very difficult for consumers with lower grip strength, parkinsons,  or arthritis. While there are a variety of products on the market to help make this easier, there exist few jar  openers that can be used by these consumers. Objective: This project aimed to research and develop  (R&D) an improved hands-free jar opener that is accessible for consumers with the most advanced  cases of limited arm strength. Methods: R&D followed a Design Thinking approach with …

Eco-Friendly Synthesis And Stability Analysis Of Cspbbr3 And Poly(Methyl Methacrylate)-Cspbbr3 Films, You-Lin Huang, Wei Li, Fuqian Yang

Mechanical Engineering Faculty Publications

This study presents an eco-friendly mechanochemical synthesis of cesium lead bromide (CsPbBr₃), eliminating the need of organic solvents and high temperatures. The synthesized CsPbBr₃ powder is used to fabricate poly(methyl methacrylate) (PMMA)-CsPbBr₃ films and CsPbBr₃ nanocrystals (NCs). The photoluminescence (PL) peaks of the emission light are centered at 541 nm, 538 nm, and 514 nm for the CsPbBr₃ powder, PMMA-CsPbBr₃ films, and CsPbBr₃ NCs, respectively, correlating with crystal sizes of 0.96, 0.56, and 0.12 μm, respectively. The PL lifetime analysis reveals decay times () of (4.18, 20.08), (5.7, 46.99), and (5.81, …

Innovative Biomechanical And Engineering-Based Assessments Of Hip Mechanics In Individuals With Hip-Related Pain, Holly M. Stanze

Theses and Dissertations--Kinesiology and Health Promotion

Individuals with hip-related pain exhibit altered movement patterns, and worse fear of movement (kinesiophobia), compared to asymptomatic controls. Exacerbation of hip pain during movement and the role of hip symptom duration may help further our understanding of specific movement patterns that are associated with hip-related pain. A better understanding of the potential connections between hip-related symptom duration, kinesiophobia, hip pain during movement, and lower limb mechanics in those with hip-related pain may allow for more efficient referrals to clinicians and lead to more effective rehabilitation. In addition, the impact of hip-related pain on intra-articular hip loading patterns is not well …

Analysis Of Ptfe Radial Lip Seals For Wheel Bearing Applications, Madison Vogt

Theses and Dissertations--Mechanical and Aerospace Engineering

A numerical analysis was conducted to investigate the viscoelastic effects of nonlinear materials on the sealing zone and contact pressure distribution of radial lip seals in a conventional geometric topology. The use of nonlinear materials in radial lip seal applications is desirable to improve operation and reliability of rotating machinery due to their high operating temperatures, chemical compatibility, and low friction coefficients. Examples include, but are not limited to, seals within industrial air compressors, turbine engines, aircraft landing systems, chemical processing equipment, and Freon pumps. This work focuses on analyzing the nonlinear viscoelastic response of pure Polytetrafluoroethylene (PTFE) and PTFE …

Simplified Molecular Diagnostics Methods For Environmental Testing Of Pathogens And Other Applications, Mohammad Dehghan Banadaki

Theses and Dissertations--Mechanical and Aerospace Engineering

Environmental Surveillance (ES) has emerged as a powerful tool to monitor the emergence and persistence of a pathogen within a facility or community using wastewater/water analysis. Over the past four years, implementation of ES has experienced an explosive acceleration, driven by efforts to monitor the spread of SARS-CoV-2, which has made ES a routinely used public health tool in many locations. We can now use ES to measure the emergence/presence/abundance of different viruses (e.g., SARS-CoV-2, influenza, mpox), bacteria (e.g., E. coli, V. cholerae, antibiotic-resistant strains), fungi (e.g., C. auris), and other biological markers indicative of infectious diseases. However, its broad …

Determination And Limitations Of Blocked Forces In Industrial Settings, Matthew Smither

Theses and Dissertations--Mechanical and Aerospace Engineering

Transfer path analysis methods have been used for decades to determine noise and vibration paths emanating from machinery. In its advent, the machinery source had to be disconnected from the receiver it was attached to in order to gain useful information about each. Further advances in methodology allowed for determining machinery input forces without decoupling them from the structures they were attached to. However, these methods were limited in that the machinery and structures were required to be treated as a system. Thus, any force data obtain was only useful in the configuration it was measured in. Finally, a method …

In-Situ Characterization Of Damage Mechanisms In Ceramic Matrix Composites, Cle' E. Sanchez

Theses and Dissertations--Mechanical and Aerospace Engineering

Ceramic Matrix Composites have many advantages, attracting the nuclear, aerospace, and automotive industries with their high heat stability, strength, and oxidation resistance. However, challenges are presented when machining these materials due to the brittle properties and complicated microstructure. The objective of this project was to identify damage mechanisms that occur when a CMC is orthogonally machined and the cutting mechanics are observed in-situ, followed by post-cut characterization of the as-machined surface morphology. In this analysis, the main variable is the feed rate, which can influence the damage mechanisms, such as matrix failure (matrix cracking) or fiber failure (pullout). Through this …

In Situ Bourbon Barrel Measurements Of Alcohol By Volume And Liquid Depth Using Borosilicate Glass Probes And Near Infrared Absorption Spectroscopy, Trent T. Reed

Theses and Dissertations--Mechanical and Aerospace Engineering

In pursuit of measuring different variables present in bourbon barrels, absorption spectroscopy was utilized to ensure that different ethanol and water concentrations can be differentiated using a broadband light source and near infrared spectrometer in a simple cuvette-based testing setup. The intensity and absorption plots gathered of different ethanol and water mixtures were then analyzed using proper orthogonal decomposition (POD) to break down the data into modes which represent specific variables of interest, specifically ethanol concentration or alcohol by volume (ABV). The modes were then utilized to find mode constants to represent the data taken from cuvette samples which were …

Numerical Investigation Of Wind Disturbance Around A Multirotor Uav In Crosswind And Vertical Flight, Garrison Page

Theses and Dissertations--Mechanical and Aerospace Engineering

Uncrewed Aerial Vehicles (UAVs) are being increasingly utilized in a wide range of research applications, especially in meteorology. This is due to such factors as their ease of use, maneuverability compared to other forms of data collection, and for rotor- craft, the ability to hover. However, the rotorwash generated by UAVs can introduce significant disturbances, potentially affecting measurement accuracy from sensors. While several studies have investigated the rotorwash of individual UAVs utilizing Particle Image Velocimetry (PIV) and Computational Fluid Dynamics (CFD), there is limited exploration into how different rotor configurations and external wind conditions influence regions of turbulent flow around …

Growth Kinetics And Stability Of Metal Halide Perovskite Nanocrystals: Influence Of Stirring Speed And Water Exposure, You-Lin Huang

Theses and Dissertations--Mechanical and Aerospace Engineering

Cesium lead bromide (CsPbBr₃) perovskite nanocrystals (NCs) have garnered significant interest due to their exceptional optoelectronic properties, including high photoluminescence quantum yield, tunable bandgap, and excellent carrier dynamics. These attributes make them promising candidates for applications in light-emitting diodes, photovoltaics, and sensing technologies. However, optimizing their synthesis and improving their environmental stability remain critical challenges. This dissertation explores the growth kinetics of CsPbBr₃ NCs, focusing on the effects of stirring speed and water exposure on their structural and optical properties.

The synthesis of CsPbBr₃ NCs was performed using both mechanochemical (MC) and antisolvent methods, enabling an …

Acoustic Characterization Of A Quadcopter Using A Test Stand, Jared Schmal

Theses and Dissertations--Mechanical and Aerospace Engineering

Unmanned Aerial Vehicles (UAVs) with multirotor propulsion and control, commonly called drones or multicopters, generate a complex acoustic field that is not entirely understood. Many components and their interactions contribute to the overall noise level and behavior of the acoustic field. However, performing acoustic measurements on a multicopter in a confined space, such as a small anechoic chamber, can be an extremely difficult and time-consuming process. A test stand was developed to allow for rapid and safe acoustic measurements in a controlled environment. The design, development, and initial measurements are discussed. The performance and acoustic response are assessed to examine …

Analysis Of Closed-Loop Dynamical Systems Using Relu Nns, Pouya Samanipour

Theses and Dissertations--Mechanical and Aerospace Engineering

This thesis develops a framework for analyzing the stability and invariance properties of closed-loop dynamical systems whose dynamics are derived from neural networks with rectified linear units (ReLUs). The ReLU neural network defines continuous piecewise affine (PWA) functions, which makes them ideal for analysis using polyhedral geometry and optimization techniques. To begin, we introduce two exact algorithms for enumerating polytopic regions of affine behavior induced by ReLU networks: a half-space-based method that checks the feasibility of activation patterns and a geometric vertex-based method. Using these methods, we are able to perform precise region-wise analysis, and these methods serve as the …

In-Situ Informed Modeling And Characterization Of Friction And Built-Up Edge In Machining Of Aerospace Alloys, Avery Hartley

Theses and Dissertations--Mechanical and Aerospace Engineering

Machining is by no means a new manufacturing process. However, it is separated from other traditional deformation processes by its extreme temperatures and strain rates. The function and life of a multitude of products and mechanical components are dependent on the material properties induced by changing the surface through machining. Furthermore, the tools used within machining are often expensive and material reserves are sparse. The understanding the mechanics of the machining process, especially related to the friction of the tool and workpiece, helps to further the life of tools and parts to minimize economic and environmental impact.

Current friction modeling …

Engineering A Novel Solvent Regenerator That Leverages Electrochemically Induced Ph Swings For Direct Air Capture And Hydrogen Generation, Emmanuel Aluhunmile Ohiomoba

Theses and Dissertations--Mechanical and Aerospace Engineering

Direct Air Capture (DAC) is considered to be a key component for achieving global net-negative emissions. However, to capture CO₂ at the low concentrations in the atmosphere requires materials with high affinity for CO₂. This makes the solvent-based chemical approach for DAC more applicable compared to physical approaches. Nonetheless, regenerating the capture solvent presents a significant challenge due to high heat requirements for thermal decomposition of carbonates. Leveraging electrochemical principles provides an opportunity to simplify the regeneration process, thus, this work focuses on engineering an electrochemical solvent regenerator for recovering alkaline solvents for DAC, with co-production of …

Machining-Induced Residual Stress Modeling Using Physics-Informed Neural Networks, Md Mehedi Hasan

Theses and Dissertations--Mechanical and Aerospace Engineering

Process-induced residual stress (RS) plays a critical role in determining the structural integrity, fatigue life, corrosion resistance, and dimensional stability of manufactured components. Tensile residual stress can be harmful to the machined workpiece by lowering fatigue strength, while compressive residual stress helps to prevent such issues. Therefore, accurate prediction and control of machining-induced residual stresses are essential for optimizing manufacturing processes and enhancing component performance. However, existing modeling approaches—empirical, analytical, and numerical—often have limited predictive accuracy, demand extensive calibration, or involve high computational costs. Traditional finite element analysis (FEA) provides modeling insights but is constrained by its high computational cost …

Scaling Investigations Of Wall-Bounded Turbulent Flow, Nikolay Gustenyov

Theses and Dissertations--Mechanical and Aerospace Engineering

This dissertation investigates the scaling behavior, structural organization, and modeling of turbulence in wall-bounded flows across a wide range of Reynolds numbers and surface conditions. Through high-resolution experimental studies in zero-pressure- gradient turbulent boundary layers and pipe flows (2000 < Reτ < 38 200), the wall- dependence of turbulent length scales is examined with a focus on both small-scale dissipative motions and large-scale structures. When external intermittency is properly accounted for, dissipative motions are shown to obey inner scaling even in outer- scaled regions, while large-scale motions exhibit outer scaling behavior deep into the inner region. These findings are consistent across internal (pipe) and external (boundary layer) flows and are reflected in distinct features of the longitudinal wavenumber spectrum.

The dissertation also explores the development of a turbulent boundary layer transitioning from a smooth solid wall to a liquid surface. An internal boundary layer forms in response to stochastic surface waves, resulting in increased turbulence intensity and displaced momentum relative to solid-wall cases. Near the liquid surface, turbulence generation aligns with wavenumbers corresponding to the surface waves, introducing distinct small-scale …

Fluid Pathways For Enhanced Mass Transfer In The Micro Regime: Applications In Novel Pumpless Redox Flow Cell And Zinc Finger Protein-Based Dna Detection, Shaikh Al Mahmud Bhuiyan

Theses and Dissertations--Mechanical and Aerospace Engineering

Precise fluid transport through microscale geometries can help optimize electrochemical and biochemical processes by maximizing the mass transfer rate of reactants. By introducing intricate structural features inside microchannels, it is possible to manipulate the fluid motion and direct the flow towards any surface of interest. In this study, we have demonstrated that rationally designed fluid pathways can improve the performance of electrochemical and biochemical systems.

The emergence of additive manufacturing has enabled rapid fabrication of robust structures with intricate features to guide fluid motion. However, their application in nonaqueous electrochemical systems has been limited due to their interaction with organic …

Direct Numerical Simulation Of Pulsating Flow In Curved Pipes: Insights Into Aortic Dissection In Humans, Gokul Anugrah Gopakumar

Theses and Dissertations--Mechanical and Aerospace Engineering

This dissertation investigates the hemodynamics of pulsating blood flow in curved vessels through direct numerical simulations (DNS), with the overarching aim of uncovering fluid dynamic mechanisms linked to the onset and progression of aortic dissection in humans. The work is structured in two parts: (i) fundamental studies in idealized geometries and (ii) preliminary investigations in patient-specific anatomies. In the first part, curved pipe models representing the aortic arch are used to isolate the effects of pulsation frequency, amplitude ratio, and curvature ratio on transitional and turbulent flow dynamics. The simulations reveal that curvature-driven centrifugal forces shift the peak velocity toward …

High-Altitude Balloon-Launched Uncrewed Aircraft System Measurements Of Atmospheric Turbulence And Qualitative Comparison With Infrasound Microphone Response, Anisa Haghighi

Theses and Dissertations--Mechanical and Aerospace Engineering

This study explores the use of a balloon-launched uncrewed aircraft system (UAS) to measure atmospheric turbulence in the troposphere and lower stratosphere using both wind velocity measurements and infrasonic acoustic energy. The UAS, a glider configured for autonomous descent along a predefined trajectory, had on board, in situ sensors to capture thermodynamic and kinematic atmospheric parameters. Additionally, it carried an infrasonic microphone to evaluate its potential for remotely detecting clear-air turbulence by capturing infrasonic waves. The system’s performance was assessed over the course of three test flights conducted in New Mexico, USA, in 2021. The descent enabled high-resolution profiling, with …

Simulation-To-Hardware Validation Of Mpc For Binary Thruster 2d Cubesat Control, Aevar Amundinusarson Oefjoerd

Theses and Dissertations--Mechanical and Aerospace Engineering

Small satellites must execute precise, fuel-limited maneuvers under strict actuation and operational constraints. Model Predictive Control (MPC) is a suitable approach because it optimizes future actions while explicitly enforcing these limits. This work evaluates (1) whether MPC can operate in real time using binary (on/off), asymmetric thrusters, and (2) whether a high-fidelity digital twin can be used to tune and validate the controller prior to hardware testing.

An MPC framework was implemented on a planar satellite prototype that floats on air bearings, operates at 16.7 Hz (60 ms period), and uses eight binary thrusters exhibiting up to 13.2% variation in …

An Approach To Quantifying The Lifecycle Sustainability Impacts Of Tungsten Carbide Tools, Gatewood Arnold, Julian Polizzi, Syed Ibn Mohsin, Daniel Carnesi, Julius Schoop, Fazleena Badurdeen

Mechanical Engineering Faculty Publications

Tungsten carbide cutting tools are widely used for their high machining performance and low cost. However, their cost does not currently reflect the material rarity, environmental costs, nor societal costs associated with their production. Critically, embodied energy makes a sizeable contribution to the total lifecycle energy consumption. This study quantifies the true triple bottom line cost of the tools with respect to established sustainability metrics by leveraging cross-disciplinary insights from the product, process, and system levels. Based on the adjusted cost, a comparative analysis of the cutting tool sustainability on the profitability of a nickel-based superalloy machining process was carried …

A Multi-Scale Finite Element Method For Investigating Fiber Remodeling In Hypertrophic Cardiomyopathy, Mohammad Mehri, Kenneth S. Campbell, Lik Chuan Lee, Jonathan F. Wenk

Mechanical Engineering Faculty Publications

A significant hallmark of hypertrophic cardiomyopathy (HCM) is fiber disarray, which is associated with various cardiac events such as heart failure. Quantifying fiber disarray remains critical for understanding the disease’s complex pathophysiology. This study investigates the role of heterogeneous HCM-induced cellular abnormalities in the development of fiber disarray and their subsequent impact on cardiac pumping function. Fiber disarray is predicted using a stress-based law to reorient myofibers and collagen within a multiscale finite element cardiac modeling framework, MyoFE. Specifically, the model is used to quantify the distinct impacts of heterogeneous distributions of hypercontractility, hypocontractility, and fibrosis on fiber disarray development …

Characterization Of The Solid-State Bonding For Simulated Charge And Seam Welds In The Porthole Die Extrusion Process, Randall L. Bowers

Theses and Dissertations--Chemical and Materials Engineering

The isothermal (ISO-T) compression configuration is ideal for utilizing as a material input of flow stress at temperature and strain rate in models of the porthole die extrusion process due to the isothermal nature of the test. Micro-tensile testing was conducted to validate the solid-state welding integrity of the ISO-T samples at various temperatures and strain rates. Results of the mechanical testing were correlated with fractography and microstructural evaluations of the welds to confirm bonding behavior. Both clean interface conditions and oxidation and lubrication layers were evaluated to simulate the difference of seam and charge welds in the process. Results …

Energy And Environmental Analyses Of A Solar–Gas Turbine Combined Cycle With Inlet Air Cooling, Ahmad M. Abubaker, Adnan Darwish Ahmad, Binit B. Singh, Yaman M. Manaserh, Loiy Al-Ghussain

Institute of Research for Technology Development Faculty Publications

Sensitivity to ambient air temperatures, consuming a large amount of fuel, and wasting a significant amount of heat dumped into the ambient atmosphere are three major challenges facing gas turbine power plants. This study was conducted to simultaneously solve all three aforementioned GT problems using solar energy and introducing a new configuration that consists of solar preheating and inlet-air-cooling systems. In this study, air was preheated at a combustion chamber inlet using parabolic trough collectors. Then, inlet air to the compressor was cooled by these collectors by operating an absorption cooling cycle. At the design point conditions, this novel proposed …

Examining The Progress In Additive Manufacturing In Supporting Lean, Green And Sustainable Manufacturing: A Systematic Review, Catherine Maware, Rumbidzai Muvunzi, Tinotenda Machingura, Ilesanmi Daniyan

Institute for Sustainable Manufacturing Faculty Publications

The quest for waste reduction and the development of manufacturing processes that meet the economic, social and environmental requirements necessitate this study. Additive manufacturing is an emerging digital technology that can be used to seamlessly develop a product through material deposition in layers. The study aims to investigate the progress made in the development of additive manufacturing to support lean, green and sustainable manufacturing. The study employs a systematic literature review approach, specifically the Preferred Reporting Items for Systematic Reviews and Meta-Analysis (PRISMA). A total of 158 articles identified from different academic databases that detailed empirical, conceptual and theoretical findings …

Propagation Of Vibro-Acoustic Energy In Ducts: Measurement, Simulation, And Attenuation Studies, Caoyang Li

Theses and Dissertations--Mechanical and Aerospace Engineering

Vibro-acoustic energy propagates through heating, ventilating, and air conditioning (HVAC) systems through both airborne and structureborne paths. In this research, measurement and simulation studies are performed to better understand this propagation of energy and how to better attenuate the sound before it impacts building occupants.

First, a scaled-down experiment was developed to assist in the validation of numerical simulation models. A small source room was attached to a wooden duct with variable cross-sectional area. The sound power for both untreated and treated ductwork was measured using sound intensity scanning, and the insertion loss is the difference between untreated and treated …

Artificial Intelligence Enabled Machinery Fault Detection And Diagnosis Using Vibro-Acoustic Signals, Srinivasa Rao Ippili

Theses and Dissertations--Mechanical and Aerospace Engineering

In various industries, the early detection of faults in rotating machinery is crucial to prevent system failures and ensure customer satisfaction. Typically, vibration measurement and diagnosis are employed for fault detection, but this process faces challenges in automation due to the complexity of installing and maintaining accelerometers, particularly in end-of-line quality control or pre-installed machinery health assessments. Acoustic signals, as a form of mechanical wave, offer an alternative for monitoring machinery while in operation. Unlike accelerometers, acoustic transducers are non-contact and easy to set up, enabling real-time data collection without interrupting equipment operation. However, utilizing acoustic signals in manufacturing poses …

Measurement And Simulation Of Aeroacoustic Sources Generated By Elementary Muffler Components, Seth Donkin

Theses and Dissertations--Mechanical and Aerospace Engineering

Mufflers and silencers are commonly used to control noise from sources such as internal combustion engines and heating, ventilating, and air conditioning (HVAC) systems. In these applications, flow interacts with muffler components generating aeroacoustic noise sources. In order to measure these sources in a lab setting, specialized flow rigs are designed to isolate aeroacoustic noise sources. Flow sometimes compromises muffler performance. However, muffler performance is sometimes improved because flow can increase the attenuation of some muffler elements such as perforates. To better understand the complicated impact of flow, the University of Kentucky developed a muffler test rig to measure insertion …

Droplet Analysis Of Spray Inside A Compact Column Gas Scrubber Through Shadowgraphy, Brandon Heller

Theses and Dissertations--Mechanical and Aerospace Engineering

The shadowgraphy imaging technique was adapted to analyze the droplet field from a spray nozzle inside the gas absorption section of a compact column gas scrubber. This technique in conjunction with a developed image processing technique was able to gain statistical size information at different distances from two types of spray nozzles. The gas scrubber then ran a parametric campaign of eight operating conditions and statistical size information was captured for each case with the goal of understanding how operating conditions affect the droplet field properties. Lastly, several simulations were completed to understand how the addition of recirculation zones would …