Mechanical Engineering Commons^™

Mechanical Design Of The Heater Used In Near Infrared Filter, Jun Ma

Theses

This thesis presents a design and analytical process in the application of the heater used in a near infrared filter working in Big Bear Solar Observatory, CA. The objective of the project is to achieve the physics parameters for the filter, which will be used in the observation of the solar activity.

The most important part of this design is to keep a relatively fixed temperature inside the oven-like heater. The reason is that optical properties of calcite (kind of filter in telescope) are pretty sensitive to a tiny disturbance on inside temperature. This was the biggest issue in this …

Parametric Study Of Heavy Metal Partitioning In A Pilot Scale Incinerator Burning Simulated Municipal Solid Waste, Sukrut S. Thipse

Dissertations

Incineration is a combustion process used to convert toxic waste to benign gases and residue in presence of excess air. The products of the incineration process are bottom ash, fly ash and the flue gas. Most of the metal-based phases formed in incineration are toxic and their emissions need to be strictly controlled. Therefore, behavior of metal species during incineration must be well understood. Such understanding is possible based on the experimental identification of the metal phases formed in the waste combustion and determination of their concentration in various incineration products.

A pilot-scale incinerator of 140,000 Btu/hr capacity was constructed, …

Force And Effort Analysis Of Unfastening Actions In Disassembly Processes, Manuela Sonnenberg

Dissertations

Fastening is the process of connecting one or more parts together with the aid of fastening elements. Unfastening, the reverse of fastening, is the process of separating components from each other by removing or detaching fastening elements. So far, the unfastening process is not well understood, and the analysis about it is not very extensive.

However, the need for disassembly is currently increasing. First, parts have to be taken apart for service and repair, and secondly, for the recycling process. Therefore, there is a need to consider unfastening during the design process in order to enable efficient disassemblies.

The purpose …

Numerical Stimulation Of Stress-Induced Crystallization Of Injection Molded Semicrystalline Thermoplastics, Jianxin Guo

Dissertations

Injection molded semicrystalline plastic products exhibit variable morphology along their thickness directions. The processing conditions have a significant effect on the crystallinity distribution in the final parts. However, because of the lack of sound theoretical models for stress-induced crystallization kinetics in thermoplastics, simulations of the injection molding process of semicrystalline plastics with the consideration of stress-induced crystallization have been scarce.

A stress-induced crystallization model for semicrystalline plastics is proposed based on the theory that stress induced orientation of polymer chains increase the melting temperature of the plastics, and hence, the supercooling which is the driving force for crystallization. By assuming …

Numerical Modeling And Optimization Of Waterjet Based Surface Decontamination, Konstantin Babets

Dissertations

The mission of this study is to investigate the high-pressure waterjet based surface decontamination. Our specific objective is to develop a practical procedure for selection of process conditions at given constraints and available knowledge. This investigation is expected to improve information processing in the course of material decontamination and assist in the implementation of the waterjet decontamination technology into practice. The development of a realistic procedure for processing of a chaotic and non-accurate information constitutes the main accomplishment of this study.

The research involved acquisition of representative information about removal of brittle, elastic and viscous deposits. As a result an …

Electro-Magnetic Control Of Cylinder Wake, Zhihua Chen

Dissertations

The objective of this dissertation is to develop open and closed-loop control algorithms for manipulating wake flows past a solid cylinder in an electrically low-conducting fluid (e.g. seawater). The intent is to avoid both vortex shedding and flow separation from the body. It is desired to reduce the mean drag significantly and prevent the lift from becoming non-zero at all times. This is achieved through the introduction of a Lorentz force in the azimuthal direction generated by an array of permanent magnets and electrodes located on the solid structure. The array of actuators offers the advantage of making the Lorentz …

Kinematic Synthesis Of Adjustable Spatial Four And Five-Bar Mechanisms For Finite And Multiply Separated Positions, Kevin Russell

Dissertations

Although spatial mechanisms are more general in structure than planar mechanisms, their applications are few due to the limited number of practical design tools and the complexity of those available. It is in fact the task of the future to develop effective, but practical design tools for spatial mechanisms.

This research presents several new methods for synthesizing adjustable spatial mechanisms. The first method involves the kinematic synthesis of spatial mechanisms for multiphase motion generation. Using this method, spatial four and five-bar mechanisms can be synthesized to achieve different phases of prescribed rigid body positions. The theory of this approach has …

Numerical Studies Of Newtonian And Viscoelastic Fluids, Felix J. Alcocer

Dissertations

The direct numerical simulation (DNS) approach is used to understand the flow behavior of Newtonian and viscoelastic fluids in porous materials, four-to-one contraction and the flow of a Newtonian fluid past an airfoil.

In simulations the viscoelastic fluid is modeled by the finitely extensible nonlinear elastic (FENE) dumbbell and Oldroyd-B models. The finite element method (FEM) is used to discretize the flow domain. The DNS results show that the permeability of a periodic porous medium depends on the wavelength used for arranging particles in the direction of flow. Specifically, it is shown that for a given particle size and porosity …

Axisymetric Vibrations Of Homogeneous And Sandwich Spherical Shells With A Hole At The Center, Wai-Kwong Wong

Dissertations

Based on Hamilton's principle and the theory of elasticity, both linear and nonlinear governing equations of motion are derived for elastic spherical shells. Most of the analysis is focused on the free axisymmetric vibrations of homogeneous and sandwich shallow spherical shells. The nonlinear behavior, which allows for small deflections, is also discussed.

The linear vibrations of homogeneous and sandwich shallow spherical shells with a hole at the center are investigated with emphasis placed on the effect of thickness-shear deformation and rotatory inertia. The effects of curvature and the size of the central hole are studied for free axisymmetric motions of …

Virtual Reality Based Creation Of Concept Model Designs For Cad Systems, Bilal Yehya Maiteh

Dissertations

This work introduces a novel method to overcome most of the drawbacks in traditional methods for creating design models. The main innovation is the use of virtual tools to simulate the natural physical environment in which freeform. Design models are created by experienced designers. Namely, the model is created in a virtual environment by carving a work piece with tools that simulate NC milling cutters.

Algorithms have been developed to support the approach, in which the design model is created in a Virtual Reality (VR) environment and selection and manipulation of tools can be performed in the virtual space. The …

Rapid Tooling By Integration Of Solid Freedom Fabrication And Electrodepostion, Bo Yang

Dissertations

Rapid tooling (RT) techniques based on solid freeform fabrication (SFF) are being studied worldwide to speed up the design-production cycle and thus keep manufacturers at a competitive edge. This dissertation presents a novel rapid tooling process that integrates SFF with electrodeposition to produce molds, dies, and electrical discharge machining (EDM) electrodes rapidly, accurately and cost effectively. Experimental investigation, thermornechanical modeling and analysis, as well as case studies reveal that integration of electroforming with solid freeform fabrication is a viable way for metal tool making.

The major research tasks and results of this dissertation study are as follows:

• Rapid electroforming tooling …

Laminar Viscous Resuspension In Two-Dimensional Channels, Wenyue Yin

Dissertations

The laminar viscous resuspension of sphere particles in two-dimensional channel with gravity and electrostatic effects is studied numerically. The constitutive equation for particles include the shear-induced diffusion flux, gravitational sedimentation flux and electro-static diffusion flux. In addition the continuity equation and the momentum equations for incompressible flow are solved for developing flow using finite element method.

The parameters in this study are ratio of particle diameter to channel height d/h, Reynolds number Re, Froude number Fr, uniform inlet particle volume fraction Φ₀, and electrostatic parameter Q. The numerical simulation included d/h from 0.03 to 0.12, Re from 5 …

Simulation And Modeling Of Magnetically-Assisted Impaction Coating (Maic) Process For Dry Particle Coating, Bodhisattwa Chaudhuri

Dissertations

The objective of proposed research is to model, and understand the processes happening at multiple length and time scales in magnetically assisted impaction coating process. The smallest length scale is of the order of the molecular size and is important because during collisions the molecules rearrange themselves to form a semi-permanent bond between the core and secondary particles, which is studied by using the results of direct numerical integration of the governing Newton's equations. The effect of parameters such as size, orientation and relative velocity of particles on the collision mechanics is quantified. The largest length scale which is the …

Interaction Of A Vortex Pair And A Free-Surface : Numerical Simulation, Haisheng Ruan

Dissertations

The interaction between a submerged vortex pair with a deformable free-surface in a viscous, incompressible fluid is directly simulated and the flow is thoroughly analyzed. This is a time-dependent nonlinear free-surface problem which we solve numerically by integrating the two-dimensional Navier-Stokes equations and using boundary-fitted coordinates capable of handling large free-surface deformations. In particular, the numerical simulation of the flow at relatively high Reynolds numbers (Re = 500,1000, 2000 ) and relatively high Froude numbers (Fr = 1. 125, Fr = 2.0) is investigated and analyzed for the first time. Details are given regarding the space-time deformation of …

Gait Development For Use In Dynamic Gait Optimization Of Qudrupedrobot Walking, Mark Will

Theses

The ability of walking robots to operate in areas that are inaccessible to wheeled robots has lead to significant research in the field of gait development and optimization for these robots. In this particular study, a catalog of gaits for use in a dynamic gait optimization system to optimize the walking speed of the quadruped Arturo robot on flat terrain is developed. This catalog of robot gaits was developed using a genetic algorithm formulation; various combinations of the selection, mutation, and crossover operators were analyzed.

The Arturo robot was modified so that physical verification of the developed gaits could be …

Reconfiguration And Tool Path Planning Of Hexapod Machine Tools, Zhenqun Li

Dissertations

Hexapod machine tools have the potential to achieve increased accuracy, speed, acceleration and rigidity over conventional machines, and are regarded by many researchers as the machine tools of the next generation. However, their small and complex workspace often limits the range of tasks they can perform, and their parallel structure raises many new issues preventing the direct use of conventional tool path planning methods. This dissertation presents an investigation of new reconfiguration and tool path planning methods for enhancing the ability of hexapods to adapt to workspace changes and assisting them in being integrated into the current manufacturing environments.

A …

Experimental Studies And Modeling Of Mechanical Properties And Morphologies Of In Situ Polymer Composites, Zhigang Li

Dissertations

In this study, a series of experiments was set up in order to analyze the morphology development and mechanical properties of poly(ethylene terephthalate) (PET)/ liquid crystalline polymer (LCP) blends. Simulations of the injection molded blends at various process conditions were performed using CMOLD. In order to determine the effect of the processing parameters on the deformation of the LCP domains during the injection molding, a new analytical method to analyze the melt flow in the advancing melt front (AMF) region was developed. By combining the simulations of the injection molding and analysis of the melt flow in the AMF region, …

Segregation And Flow Characterization In Vibrated Hopper, Thottiam P. Ravichandran

Theses

Experiments and numerical simulation studies were carried. out on vertically vibrated wedge-type hoppers containing binary mixtures for the present research. The studies focussed on segregation analysis of the hopper discharge and the characterization of flow pattern of the binary mixtures in sealed hoppers, over wide ranges of frequency and amplitude of acceleration to determine the effect of these parameters.

The results of segregation study show that vibration promotes segregation of the binary mixtures. However, increase in frequency was found to make the contents of segregated discharge more uniform. Also, increase in wedge angle seemed to help in reducing segregation.

The …

General Parallel-Leg Mechanism : Position Analysis, Hans Buus Gangwar

Theses

This thesis proposes to analytically express the positions of the legs (each leg has a length and two spin orientations) for a parallel leg mechanism in terms of a single variable. The only limitations imposed are the leg bases are all on the same reference plane and the tool orientation is normal to the mobile upper plate. This is done for a parallel leg mechanism having any number of legs. The variable chosen is the first leg's vertex position on the upper plate.

The state space is the space the configuration can occupy. By looking at a planar slice of …

Interventions Of Water Jet Technology On Skin Surgery, Kittipat Vichyavichien

Theses

The perfect and precise surgical cut, similar to today's laser one, is very important in many surgeries, especially in dissection and to recanaize arterial occlusive lessions. Causing no coagulation is one of the advantages of water jet because it generates no heat. It also provides omni-directional cutting capabilities at very high speeds, resulting edge quality that is usually superior to other existing conventional cutting processes. Debris is always carried away from incisions by jet stream and less damaged tissue, than mechanical incisions. In addition, water jet exerts minimal contact pressure on the tissue being cut due to the small diameter …

Biomechanical Study Of Performance Of A Plugged Femoral Implant Coupled With A Trochanter Cable System Using Finite Element Analysis, Deanna Yvonne Carstarphen

Theses

A Finite Element Analysis was conducted to determine the effect of a plug on the performance of the critical section of a femoral implant coupled with a trochanter cable grip system. The critical section was defined near the proximal end of the stem where a hole was designed for the purpose of attaching the cable grip system. Two models were generated for the analysis. One consisted of the critical section with the grip cables and a plug filled in the hole and the other was without the plug. The models were based on design specifications provided by Howmedica Incorporated. Two …

Development Of Icejet Machining Technology, Dimitri V. Shishkin

Theses

This work was concerned with the application of ice powder for material processing. Material cutting and surface cleaning were also studied. As a result, innovative cleaning and etching technology was pioneered. The corresponding technology was designed and demonstrated.

The study involved investigation of water freezing, crushing of generated ice, ice transportation, formation of ice water and ice air streams and, finally, use of this stream for material cutting and cleaning. The theoretical work included investigation of the phase change in water and ice formation, effect of ice temperature on particles behavior and entrainment of ice particles by the water stream. …

Investigation Of Thermal Contact Resistance At A Plastic-Metal Interface In Injection Molding, Lakshminarayanan Sridhar

Dissertations

Thermal contact resistance (TCR) at the plastic-metal interface is one of the parameters required for the simulation of plastic processing techniques such as injection molding. However, the available data is both unreliable and insufficient due to the difficulties involved in measuring this parameter. The effects of thermal contact resistance on the heat transfer in plastics processing with particular reference to injection molding of thermoplastics is investigated using combined experimental measurement techniques, parametric studies and numerical analysis.

TCR under steady state conditions has been determined experimentally at typical thermoplastic-mold metal interfaces for an amorphous and a semi-crystalline polymer using a one-dimensional …

System Simulation And Modeling Of Electronics Demanufacturing Facilities, Ketan Giridhar Limaye

Theses

Over the last decade, pressure on the electronic industry has been increasing as concerns for product take-back, product stewardship and global warming have continued to grow. Various end-of-life management options are being expanded including recycling to recapture values from basic materials through reengineering and recovery of subassemblies and individual components for remanufacturing. While progress has been reported on life cycle assessment (LCA), disassembly planning, design for disassembly, and design for environment (DFE), very little research has been focused on demanufacturing from a systems perspective.

The objective of this thesis is to build an interface between the user who knows the …

Evaluation Of Rotating Fluidized Bed As A Dry Coater, William Christopher Dunphy

Theses

Coating of particles is normally carried out with the use of environmentally unfriendly solvents. Development of dry coating methods is therefore quite important.

A Rotating Fluidized Bed was constructed, instrumented and verified as to operation. Twelve coating experiments were carried out with PMMA 200μm mean diameter as host and alumina 0.25μm primary particle size as guest with the RFB being operated in the fully fluidized range.

In all analyzed samples, coating was observed. Analysis was carried out on the qualitative basis by SEM and EDX.

An Investigation Of Polyethylene Bearing Wear Of New Jersey Lcs Knee On Cobalt Chromium And Titanium Nitride Types, Lei Wang

Theses

The total knee replacement systems (TKRS) are used for the treatment of osteoarthritis and rheumatoid arthritis. Excessive wear can substantially shorten their life span.

Two tests were performed to examine the wear characteristics of tibial bearings used in TKRS. Each test consisted of six sets of Anterior/Posterior Glide Tibial Bearings each with a conical control arm. The tibial bearings were all made by UHMWPE. Three of these bearings were mounted onto a Co-Cr alloy tibial platform and Co-Cr alloy LCS® femoral component. Another three sets of bearings were mounted onto a TiN tibial platform and TiN LCS® femoral component. They …

Object Oriented 3d Dynamic Simulation Of Flow Of Material Through Hopper, Krishnendu Roy

Theses

Development of object oriented 3D dynamic simulation of the particle is considered. This code is based on the soft sphere model dealing with both normal force , tangential force and the friction. The development of such a model and the code is motivated by the need to understand the flow patterns of granular material. The prime effort while developing this code was focused on the data encapsulation and secured access to all the attributes of all physical parameters of the bulk solid, which might be endangered by the random access of the interface of the software. A dynamically bound array …

Tools For The Design Of Flexible Manufacturind Systems, Prashant A. Patel

Theses

Flexibility in manufacturing systems can broaden the horizons for a company. But the means for achieving it are far more critical. This trend is created by the increase in competitiveness, growth of technology along with demand variations, more customization, and short product life cycles. But "Flexible Manufacturing Systems" to most of the manufacturers sounds like a synonym for automation.

A real Flexible Manufacturing System is designed when every unit of the company is synchronized in such a way to respond in a harmony to any changes that come against it. Fine-tuning of each and every part of the company is …

Analytical And Experimental Study Of Investment Casting With Laser Stereolithography Models, Wen-Long Yao

Dissertations

This dissertation presents an analytical and experimental investigation of ceramic shell cracking during the burnout process in investment casting with internally webbed laser stereolithography (SLA) patterns. Included in the consideration are the cracking temperature of the ceramic shell, the web link buckling temperature, and the glass transition temperature of the epoxy resin. The hypothesis is that shell cracking will occur when the cracking temperature is lower than the glass transition temperature and the web buckling temperature.

An analytical and experimental study has been conducted, with the cross-sectional area, the span length of the web structure, and the shell thickness being …

Automobile Air Bag Inflation System Using Pressurized Carbon Dioxide, Bart Adams

Dissertations

A novel air bag inflator based on the evaporation ofliquefied carbon dioxide was developed. A detailed qualitative model wasestablished on the basis of an extensive experimental study. An integratedquantitative model of this inflator was constructed.

The system was studied by discharging the inflatorinto a tank and measuring pressure and temperature evolution (0-50 ms). Thedispersion of the two-phase spray duringinflation was investigated by high-speed cinematography.

The optimal storage pressure of the liquid CO₂was found to be 2000 psig (at 22 °C). Two distinct inflator behaviors wereidentified. First, at conditions corresponding to an initial entropy below the critical point, atwo-phase …