Mechanical Engineering Commons^™

Pore Resolved Simulations Of Char Particle Gasification, Greg Hingwah Fong

Master's Theses (2009 -)

Coal is a significant source of energy in today’s world and many studies have been conducted in order to better understand and optimize its use. To address greenhouse effects associated with coal combustion, cleaner methods for harnessing its energy are being explored. One such method is gasification, a process which converts coal into syngas, a mixture consisting primarily of H2 and CO. Syngas can be used to generate electricity or to produce hydrocarbons that can be used as fuels. To better understand and optimize the process, simulations can be used to study the gasification of individual porous char particles that …

A Parametric Investigation And Optimization Of A Cylindrical Explosive Charge, Logan Ellsworth Beaver

Master's Theses (2009 -)

Explosive device design has a wide impact in the space, manufacturing, military, and mining industries. As a step toward computer assisted design of explosives, an optimization framework was developed using the Design Analysis Kit for Optimization and Terrascale Applications (Dakota). This software was coupled with the hydrocode CTH. This framework was applied to three exploding cylinder models, two in 1D and one in 2D. Gradient descent, dividing rectangles, and a genetic algorithm were each applied to the one-dimensional models. Parametric studies were performed as a basis for comparison with the optimization algorithms, as well as qualifying the 1D model's accuracy. …

X-Ray Tube Anode Balance Analysis And Vacuum Balancer Parameter Optimization, Matthew Malak

Master's Theses (2009 -)

A manufacturing facility is introducing the company's first straddle mount liquid metal spiral groove bearing (SGB) on a rotating anode x-ray tube. In a manufacturing environment, it is critical that processes are robust and timely to drive down costs while also responding to market demand for improvement. There is currently a lot of variation in the anode balance process. Furthermore, there are repeatability questions surrounding the new balancing system that is used in this anode balance process. To better understand the characteristics of the new liquid metal SGB anode and the effects of measurement system variation, the measurement system will …

Adaptive Control Of Joystick Steering In Recreational Boats, John Bayless

Master's Theses (2009 -)

This thesis addresses the challenge of commissioning recreational boats with joystick control when the boat’s physical parameters are not known. The research was conducted by following a model-based, systems engineering approach which leveraged MATLAB simulations and scale-model physical testing. The outcome of the research is a working methodology using L1 Adaptive Control which provides fast adaption in a way that could reduce the cost of commissioning recreational boats with joystick control, improve the robustness of the final design, and potentially expand the accessible market to new boat types.

An Analysis Of Testing Variables In Rapid Compression Machine Experiments, Jenna Ezzell

Master's Theses (2009 -)

There have been discrepancies noted with regards to experimental data from rapid compression machines (RCM). When data is compared from different RCM facilities, the ignition delay times are inconsistent when inspecting any particular temperature. Currently in publications, if these datasets are compared, the discrepancy is said to be due to heat loss, however this issue has yet to be examined more thoroughly. To determine what the root cause of this discrepancy is, four different fake RCM facilities were created and simulated. There were also different sets of initial conditions used to determine how this may affect the data. They were …

Development Of An Optimal Controller And Validation Test Stand For Fuel Efficient Engine Operation, Jack G. Rehn Iii

Master's Theses (2009 -)

There are numerous motivations for improvements in automotive fuel efficiency. As concerns over the environment grow at a rate unmatched by hybrid and electric automotive technologies, the need for reductions in fuel consumed by current road vehicles has never been more present. Studies have shown that a major cause of poor fuel consumption in automobiles is improper driving behavior, which cannot be mitigated by purely technological means. The emergence of autonomous driving technologies has provided an opportunity to alleviate this inefficiency by removing the necessity of a driver. Before autonomous technology can be relied upon to reduce gasoline consumption on …

Investigation Of The Scanning Microarc Oxidation Process, Linqin Xia, Jianmin Han, Joseph P. Domblesky, Zhiyong Yang, Weijing Li

Mechanical Engineering Faculty Research and Publications

Scanning microarc oxidation (SMAO) is a coating process which is based on conventional microarc oxidation (MAO). The key difference is that deposition in SMAO is achieved by using a stainless steel nozzle to spray an electrolyte stream on the substrate surface as opposed to immersing the workpiece in an electrolyzer. In the present study, SMAO discharge characteristics, coating morphology, and properties are analyzed and compared to results obtained from MAO under similar conditions. Results show that MAO and SMAO have comparable spark and microarc lifetimes and sizes, though significant differences in incubation time and discharge distribution were evident. Results also …

Characterization Of The Shock Wave Structure In Water, Emilie Teitz

Master's Theses (2009 -)

The scientific community is interested in furthering the understanding of shock wave structures in water, given its implications in a wide range of applications; from researching how shock waves penetrate unwanted body tissues to studying how humans respond to blast waves. Shock wave research on water has existed for over five decades. Previous studies have investigated the shock response of water at pressures ranging from 1 to 70 GPa using flyer plate experiments. This report differs from previously published experiments in that the water was loaded to shock pressures ranging from 0.36 to 0.70 GPa. The experiment also utilized tap …

Developing A Low-Cost Force Treadmill Via Dynamic Modeling, Chih-Yuan Hong, Lan-Yuen Guo, Rong Song, Mark L. Nagurka, Jia-Li Sung, Chen-Wen Yen

Mechanical Engineering Faculty Research and Publications

By incorporating force transducers into treadmills, force platform-instrumented treadmills (commonly called force treadmills) can collect large amounts of gait data and enable the ground reaction force (GRF) to be calculated. However, the high cost of force treadmills has limited their adoption. This paper proposes a low-cost force treadmill system with force sensors installed underneath a standard exercise treadmill. It identifies and compensates for the force transmission dynamics from the actual GRF applied on the treadmill track surface to the force transmitted to the force sensors underneath the treadmill body. This study also proposes a testing procedure to assess the GRF …

Direct Quadrature Method Of Moments With Delumping For Modeling Multicomponent Droplet Vaporization, Simcha L. Singer

Mechanical Engineering Faculty Research and Publications

A multicomponent droplet vaporization model which combines the computational efficiency of continuous thermodynamic approaches with the detailed species information provided by discrete component models has been developed. The Direct Quadrature Method of Moments (DQMoM) is used to efficiently solve for the evolution of the nodes and weights of the equivalent liquid-phase mole fraction distribution without assuming any functional form. The novelty of the approach is an inexpensive delumping procedure that is used to reconstruct the time-dependent mole fractions and fluxes for all discrete species. When applied to a vaporizing kerosene droplet, agreement between the full discrete component model, which solves …

Modeling Pyrolysis Of Large Coal Particles With Many Species, Jianqing Li

Master's Theses (2009 -)

Coal currently supplies 40% of the world’s electricity needs, and is one of the most important energy sources. As the initial stage of coal combustion, pyrolysis is a thermal decomposition process which converts coal into light gases and tars, which are subsequently consumed in combustion reactions, as well as solid char. Recently there has been interest in using slow pyrolysis as a stand-alone process for the production of chemicals and fuels from large (mm-scale) coal particles. Simulations can be used to efficiently study the impact of pyrolysis conditions on gas, tar and char yields, as well as gas and tar …

Analysis Of Fatigue Crack Propagation In Welded Steels, Roberto Angelo Demarte

Master's Theses (2009 -)

This thesis presents the study of fatigue crack propagation in a low carbon steel (ASTM A36) and two different weld metals (AWS A5.18 and AWS A5.28). Fatigue crack propagation data for each weld wire is of interest because of its use for predicting and analyzing service failures. Fatigue crack growth test specimens were developed and fabricated for the low carbon steel base metal and for each weld wire. Weld specimens were stress relieved prior to fatigue testing. Specimens were tested on a closed-loop servo hydraulic test machine at two different load ratios. Fatigue test data was collected to characterize both …

A Comparison Of Specularly Reflective Boundary Conditions And Rotationally Invariant Formulations For Discrete Ordinate Methods In Axisymmetric Geometries, Jian Cai, Somesh Roy, Michael F. Modest

Mechanical Engineering Faculty Research and Publications

In simulations of periodic or symmetric geometries, computational domains are reduced by imaginary boundaries that exploit the symmetry conditions. Two boundary conditions are proposed for Discrete Ordinate Methods to solve axisymmetric radiation problems. Firstly, a specularly reflective boundary condition similar to that is used in Photon Monte Carlo methods is developed for Discrete Ordinate Methods. Secondly, the rotational invariant formulation is revisited for axisymmetric wedge geometries. Correspondingly, a new rotationally invariant boundary condition specially designed for axisymmetric problems on wedge shape is proposed to enforce the rotational invariance properties possessed by the radiative transfer equation (RTE) but violated by three-dimensional …

Realization Of Point Planar Elastic Behaviors Using Revolute Joint Serial Mechanisms Having Specified Link Lengths, Shuguang Huang, Joseph M. Schimmels

Mechanical Engineering Faculty Research and Publications

This paper presents methods for the realization of 2 × 2 translational compliance matrices using serial mechanisms having only revolute joints, each with selectable compliance. The link lengths of the mechanism and the location of the compliant frame relative to the mechanism base are arbitrary but specified. The realizability of a given compliant behavior is investigated, and necessary and sufficient conditions for the realization of a given compliance with a given mechanism are obtained. These realization conditions are interpreted in terms of geometric relationships among the joints. We show that, for an appropriately sized 3R serial mechanism, any single 2 …

Analytical Modeling Of A Novel Microdisk Resonator For Liquid-Phase Sensing: An All-Shear Interaction Device (Asid), Mohamad Sadegh Sotoudegan

Dissertations (1934 -)

Extensive research on micro/nanomechanical resonators has been performed recently due to their potential to serve as ultra-sensitive devices in chemical/biosensing. These applications often necessitate liquid-phase sensing, introducing significant fluid-induced inertia and energy dissipation that reduces the resonator’s performance. To minimize the detrimental fluid effects on such devices, a novel microdisk resonator supported by two tangentially-oriented, axially-driven “legs” is investigated analytically and effects of the system parameters on the resonator/sensor performance are explored. Since the device surface vibrates primarily parallel to the fluid-structure interface, it is referred to here as an “all-shear interaction device,” or ASID. Analytical modeling of the ASID …

Analysis And Synthesis Of A Planar Reconfigurable Mechanism With A Variable Joint, Peter William Malak

Master's Theses (2009 -)

Currently, there is a demand for mechanisms with variable topology that can perform multiple tasks with the least amount of actuators. These devices have the ability to provide numerous motion profiles within one device. In the following thesis, a specific planar reconfigurable mechanism with a kinematic reconfigurable joint was mathematically modeled. This mechanism functions as a RRRP mechanism in one configuration and as a RRRR in the other and is known as a RRRR-RRRP Mechanism. The kinematics and kinetics of the RRRR-RRRP Mechanism were analyzed with a Lagrangian approach. The models are simulated and verified using a trajectory planner and …

On The Importance Of Displacement History In Soft-Body Contact Models, Jonathan A. Fleischmann, Radu Serban, Dan Negrut, Paramsothy Jayakumar

Mechanical Engineering Faculty Research and Publications

Two approaches are commonly used for handling frictional contact within the framework of the discrete element method (DEM). One relies on the complementarity method (CM) to enforce a nonpenetration condition and the Coulomb dry-friction model at the interface between two bodies in mutual contact. The second approach, called the penalty method (PM), invokes an elasticity argument to produce a frictional contact force that factors in the local deformation and relative motion of the bodies in contact. We give a brief presentation of a DEM-PM contact model that includes multi-time-step tangential contact displacement history. We show that its implementation in an …

Effect Of Original Layer Thicknesses On The Interface Bonding And Mechanical Properties Of Ti-Al Laminate Composites, Minyu Fan, Joseph P. Domblesky, Kai Jin, Liang Qin, Shengqiang Cui, Xunzhong Guo, Naksoo Kim, Jie Tao

Mechanical Engineering Faculty Research and Publications

It is of great significance in high-temperature aeroengine applications for large-surface-area TiAl laminate composites to be fabricated into Ti-Al₃Ti parts by plastic forming and subsequent vacuum hot pressing. Then the original layer thicknesses have an important influence on the interface bonding and mechanical properties of TiAl laminate composites, but only few reports about it have been published so far. In the present study, vacuum hot pressing was employed to fabricate TiAl laminate composites using Ti and Al foils of different thickness. The resulting interface bond and mechanical properties of TiAl laminate composites were then studied to determine the …

Thermodynamic Properties Of Se-Te(L) Described By An Extension Of The Two Domain Model, Robert F. Brebrick

Mechanical Engineering Faculty Research and Publications

The two domain model of Se-Te liquid is developed further than heretofore. Explicit equations are obtained for the excess Gibbs energy of mixing, the chemical potentials, the enthalpy of mixing, the relative constant pressure heat capacity, and the partial and total pressures. A generally satisfactory fit is obtained for the experimental activity of Te and enthalpy of mixing at 733 K, the relative heat capacity as a function of temperature, and for the total pressure for 99, 60, and 27 at.% Se between about 780 and 1130 K. This is done while leaving unchanged the site fraction of H or …

Ramifications Of Projectile Velocity On The Ballistic Dart Penetration Of Sand, Peter Anthony Sable

Master's Theses (2009 -)

With the advent of novel in-situ experimental measurement techniques, highly resolved quantitative observations of dynamic events within granular media can now be made. In particular, high speed imagery and digital analysis now allow for the ballistic behaviors of sand to be examined not only across a range of event velocities but across multiple length scales. In an attempt to further understand the dynamic behavior of granular media, these new experimental developments were implemented utilizing high speed photography coupled with piezo-electric stress gauges to observe visually accessible ballistic events of a dart penetrating Ottawa sand. Projectile velocities ranged from 100 to …

Application Of A Multi-Zone Model For The Prediction Of Species Concentrations In Rapid Compression Machine Experiments, David Wilson

Master's Theses (2009 -)

Accurate chemical kinetic models, which predict species evolution and heat release rates in chemically reactive systems, are essential for further advancements in fuel and combustion technology. An experimental facility that is widely used for evaluating the accuracy of kinetic models is a rapid compression machine (RCM), which creates a well-defined reaction environment by compressing a reactive mixture inside a chamber. Generally, RCM experiments are conducted in order to obtain ignition delay data. However, chemical speciation data provides greater insight into reaction pathways, and is therefore a more rigorous benchmark for validating kinetic models. In order for a chemical kinetic model …

Modeling And Investigation Of Refrigeration System Performance With Two-Phase Fluid Injection In A Scroll Compressor, Rui Gu

Master's Theses (2009 -)

Vapor compression cycles are widely used in heating, refrigerating and air-conditioning. A slight performance improvement in the components of a vapor compression cycle, such as the compressor, can play a significant role in saving energy use. However, the complexity and cost of these improvements can block their application in the market. Modifying the conventional cycle configuration can offer a less complex and less costly alternative approach. Economizing is a common modification for improving the performance of the refrigeration cycle, resulting in decreasing the work required to compress the gas per unit mass. Traditionally, economizing requires multi-stage compressors, the cost of …

Development Of High-Order PN Models For Radiative Heat Transfer In Special Geometries And Boundary Conditions, Wenjun Ge, Michael F. Modest, Somesh Roy

Mechanical Engineering Faculty Research and Publications

The high-order spherical harmonics () method for 2-D Cartesian domains is extracted from the 3-D formulation. The number of equations and intensity coefficients reduces to (N+1)2/4 in the 2-D Cartesian formulation compared with N(N+1)/2 for the general 3-D formulation. The Marshak boundary conditions are extended to solve problems with nonblack and mixed diffuse-specular surfaces. Additional boundary conditions for specified radiative wall flux, for symmetry/specular reflection boundaries have also been developed. The mathematical details of the formulations and their implementation in the OpenFOAM finite volume based CFD software platform are presented. The accuracy and computational cost of the 2-D Cartesian are …

Assessing Postural Stability Via The Correlation Patterns Of Vertical Ground Reaction Force Components, Chih-Yuan Hong, Lan-Yuen Guo, Rong Song, Mark L. Nagurka, Jia-Li Sung, Chen-Wen Yen

Mechanical Engineering Faculty Research and Publications

Background

Many methods have been proposed to assess the stability of human postural balance by using a force plate. While most of these approaches characterize postural stability by extracting features from the trajectory of the center of pressure (COP), this work develops stability measures derived from components of the ground reaction force (GRF).

Methods

In comparison with previous GRF-based approaches that extract stability features from the GRF resultant force, this study proposes three feature sets derived from the correlation patterns among the vertical GRF (VGRF) components. The first and second feature sets quantitatively assess the strength and changing speed of …

Comments On “The Principal Axes Decomposition Of Spatial Stiffness Matrices”, Shuguang Huang, Joseph M. Schimmels

Mechanical Engineering Faculty Research and Publications

A significant amount of research has been directed toward developing a more intuitive appreciation of spatial elastic behavior. Results of these analyses have been described in terms of behavior decompositions and in terms of behavior centers. In a recent paper entitled “The Principal Axes Decomposition of Spatial Stiffness Matrices” by Chen et al. (IEEE Trans. Robot., vol. 31, no. 1, pp. 191-207), a decomposition of spatial stiffness was presented, and centers of stiffness and compliance were identified. The results presented in the paper have substantial overlap with previously published results and redefine previously used terms. The objective of this communication …

Investigation Of Surface Topography Effects On Metal Flow Under Lubricated Hot Compression Of Aluminum, Justin Irvin Kurk

Master's Theses (2009 -)

An investigation was conducted to study the effects of die surface topography, specifically surface roughness and lay, on metal flow and the friction factor under lubricated hot compression. 6061-T6 aluminum rings and square bar stock specimens were compressed on H-13 tool steel platens machined with a unidirectional lay pattern to six different roughnesses between a R 10 and 240 μin. A lab based hydraulic press mounted with an experimental die set was used for all testing. Repeated trials were conducted using high temperature vegetable oil and boron nitride lubricants. Metal flow was quantified as a function of surface roughness, lay …

Optimizing A Hammer Forging Progression For A Large Hand Tool, Edgar Espinoza

Master's Theses (2009 -)

In the forging industry of today the need for United States based companies to reduce cost and maintain or improve the quality of a product has become essential in order to remain competitive. A company such as Green Bay Drop Forge (GBDF), a manufacturer of standard and custom steel forgings, was tasked with improving the forging process of one of their large hand tool products. A large wrench, forged at GBDF was noticed to contain a large amount of flash and excessive amount of hammer blows required to forge the part. The large amounts of flash and excessive hammer blows …

Health Condition Monitoring And Fault-Tolerant Operation Of Adjustable Speed Drives, Jiangbiao He

Dissertations (1934 -)

Adjustable speed drives (ASDs) have been extensively used in industrial applications over the past few decades because of their benefits of energy saving and control flexibilities. However, the wider penetration of ASD systems into industrial applications is hindered by the lack of health monitoring and fault-tolerant operation techniques, especially in safety-critical applications. In this dissertation, a comprehensive portfolio of health condition monitoring and fault-tolerant operation strategies is developed and implemented for multilevel neutral-point-clamped (NPC) power converters in ASDs. Simulations and experiments show that these techniques can improve power cycling lifetime of power transistors, on-line diagnosis of switch faults, and fault-tolerant …

Machine Design Experiments Using Gears To Foster Discovery Learning, Jonathon Earl Slightam, Mark L. Nagurka

Mechanical Engineering Faculty Research and Publications

Machine Design Experiments Using Gears to Foster Discovery Learning For the typical undergraduate engineering student the topic of gears is introduced and discussed in several courses. Early exposure may be in a physics course or in a first dynamics course,where gear pairs are presented as an idealized means to change speed ratios and torque ratios.They are used for mechanical advantage or to achieve desired speed, and the focus is usually on kinematics. Since gears have inertia they store kinetic energy and are part of the dynamic equations of motion of mechanisms and machines. For mechanical engineering students, gears are a …

The Arched Flexure Vsa: A Compact Variable Stiffness Actuator With Large Stiffness Range, Joseph M. Schimmels, Daniel Garces

Mechanical Engineering Faculty Research and Publications

The high stiffness of conventional robots is beneficial in attaining highly accurate positioning in free space. High stiffness, however, limits a robot's ability to perform constrained manipulation. Because of the high stiffness, geometric conflict between the robot and task constraints during constrained manipulation can lead to excessive forces and task failure. Variable stiffness actuators can be used to adjust the stiffness of robot joints to allow high stiffness in unconstrained directions and low stiffness in constrained directions. Two important design criteria for variable stiffness actuation are a large range of stiffness and a compact size. A new design, the Arched …