Mechanical Engineering Commons^™

Composite Liftwalker For Shurouq, Daniel Martinez, Robert Boyd, Vikram Thridandam, Madeline Faase

Mechanical Engineering

The following document describes the scope of our project and the methods we have deployed in designing and manufacturing a personalized composite LiftWalker for a young woman in Egypt named Shurouq. Our objective is to design a lightweight and durable LiftWalker to improve upon the current product of our project sponsor, Charlie Gutierrez. To accommodate Shurouq’s physical disabilities as well as the limits of transporting the device to her by plane, our team will need to alter the current product’s dimensions, materials, and structure. Through researching similar products and interviewing potential customers, we have compiled engineering specifications to guide the …

Spring Loaded Camming Device, Jared S. Christner, Kaitlin O. Deherrera, Ryan W. Edwards, John S. Hickey

Mechanical Engineering

Spring loaded camming devices or “cams” are used in traditional rock climbing as a means of active fall protection. Climbers place cams in cracks and fissures in the rock wall. The cam’s lobes press against the walls, locking it in place, anchoring the climber in case of a fall. Currently, there is a lack of large cams on the market. Only two small companies produce cams that are usable in cracks 6.5 inches wide and larger, however their designs are either too heavy and/or lack features to be comfortable. We are a group of mechanical engineering students at Cal Poly …

Portable Fluorescence Illuminator, Katherine Hui, Emran Baryal, Emmett Lambert

Mechanical Engineering

This Final Design Review (FDR) document outlines the senior design project implemented by a team of three mechanical engineering students at California Polytechnic State University, San Luis Obispo for a professor in the biochemistry and chemistry department, Dr. Javin Oza. The project involved designing and manufacturing a portable ultraviolet fluorescence illuminator that will indicate the fluorescent glow of biomaterials for viewing purposes. The goal was to create a portable product out of recyclable material that can be used in field applications and increase accessibility to affordable science equipment. The initial sponsor and user interviews, technical background research, product research, and …

Rsvp Spaceship!, Taylor Chavez, Deven Frauenhofer, Andrew Nott, Zoe Riesen

Mechanical Engineering

This document outlines the Final Design Review of a mechanical engineering senior design project at California Polytechnic State University San Luis Obispo. The project was to design and build a spaceship prop that will deploy during the performance put on by the Sound Design program within the Music Department. This performance, RSVP, is in its 25th year. Dr. Antonio G. Barata, the artistic director and producer of RSVP, is sponsoring the project. The key constraints include keeping the prop hidden in a confined space (under a stage that is comprised of multiple 4 ft. by 8 ft. by 3 ft. …

Inverted Fluorescence Microscope, Makenzie Lyn Kamei, Enoch Wright Nicholson, Eduardo Reyna Miranda Jr., Trevor John Brown

Mechanical Engineering

The Inverted Fluorescence Microscope senior project team at Cal Poly, San Luis Obispo designed, assembled, and tested a proof-of-concept inverted fluorescence microscope for the university’s Microfabrication Laboratory. Administrators of the laboratory wished to use fluorescence for research and experiments involving cell growth and flow visualization on the micro-scale, and did not have the budget to purchase one of the costly commercially available options. The scope of this design challenge was to produce a low-cost inverted fluorescence microscope employing available optical components and additional readily sourced parts to expand the use of fluorescence microscopy accessible to undergraduate students in the Microfabrication …

Sharpening Images Using Guidestars At The Hale Telescope, Jordan Alura Rupp, Jonah Kai Silva, Samantha Ahn Tran, Josh David Robinson

Mechanical Engineering

The SIGHT Senior Project team at Cal Poly San Luis Obispo designed and prototyped the Science Cryostat subsystem of the Sharpening Images using Guidestars for the Hale Telescope (SIGHT) Adaptive Optics system. SIGHT will improve the capabilities of astronomical observations and measurements at the Hale Telescopes using adaptive optics. SIGHT will consist of a Laser Guidestar (LGS) subsystem which focuses a UV laser into Earth’s high atmosphere, adjacent to a science target the Hale Telescope is observing. The LGS subsystem calculates how the laser light has been distorted by temperature and pressure differences as the light travels through the atmosphere. …

Thermal Energy Storage For Load Shifting, Jordan Benton Lopez Corley, Weston Cruz Montgomery, Taylor Glenn Harms

Mechanical Engineering

The following document accounts for the progress made in the prototype development of our design solution since the Critical Design Review, and our group’s response to recent world events which greatly impacted planned activities. Our design challenge is to develop a thermal energy storage system which will sequester the energy from a photovoltaic (PV) array during the day and allow for its dispersal at night in the form of near boiling water. Looking at our user’s needs, we broke our design solution into four components: water heating, storage, distribution, and controls. Research of all components was conducted to ascertain which …

Modular Cable Buoy, James J. Marinas, Gabriela Vargas, Anthony Catello, Joseph Heald

Mechanical Engineering

Cable terminations are often the least reliable and most expensive components of a maritime system. These cables are suspended in water by a buoy to reduce wear at the terminations. The Naval Information Warfare Center requires a modular auxiliary float with tunable buoyancy that can be placed along such cable. Our system must be able to be deployed, adjusted, and retrieved quickly and easily during operational use. This report focuses on our team’s final design concept and includes all analysis to justify our design direction along with safety, maintenance, and repair considerations. The report further elaborates on cost analysis, manufacture …

Design For Additive Manufacturing, Michael Charonnat, Leonardo Franco-Muñoz, Sam Noble, J.P. Purdom

Mechanical Engineering

This document outlines the critical design details and timeline for the Design for Additive Manufacturing Senior Project sponsored by Solar Turbines, Inc. The scope of this project encompasses the redesign of two of Solar Turbine’s cast parts for metal additive manufacturing in order to minimize lead time, cost, and weight. With the overall objective of performing in-depth analysis exploring affordability & feasibility, this redesign process will aid Solar Turbines in expanding their knowledge of Design for Additive Manufacturing principles and enable them to further incorporate the use of additive manufacturing into their production processes. The first part that the team …

Quick Mobile Power Unit Trailer Connections, Patrick A. Beahan, Sam Ali, Eric Allon, Benjamin Robinson

Mechanical Engineering

This Final Design Review document encompasses the entirety of a sponsored senior project which was conducted by a group of four undergraduate mechanical engineers at California Polytechnic University San Luis Obispo. The primary sponsor of this project was Solar Turbines, a subsidiary of Caterpillar Incorporated. Solar Turbines is in the business of development and application of modern-day energy solutions with a large focus on gas powered turbines. Cal Poly acted as a supplemental support of this project and provide the students with mentorship as well as access to its state-of-the-art facilities for the development of an innovative solution to the …

Adaptive Exercise Equipment, Jake Ryan Walejko, Spencer Goodman, Kalina Burns, Journey Martinson

Mechanical Engineering

This document outlines the senior design project carried out by a team of mechanical engineering students at California Polytechnic State University, San Luis Obispo. The task is to design adapted exercise equipment for the non-profit organization, Achievement House. The objective of this Final Design Review is to document the final design, manufacturing plan, design verification plan, and project management plan. In addition, this document includes previously presented information on the project background, objectives, and concept design. The background and objective sections document various forms of customer research and include the project goals developed by the athletes and fitness instructors of …

Vehicle Wheelchair Storage Final Design Report, Alexander Nicholas Cherry, Alex Morcate, Chloe Ng, Tyler Habu

Mechanical Engineering

Many people who use wheelchairs are very active. They have errands to run and lives to live just like everybody else. For a busy person who uses a wheelchair there are currently no quick methods for storing and unloading your wheelchair from your vehicle that do not require expensive custom modifications which can ruin the resell value and the aesthetics of the vehicle. This has resulted in users hastily loading their wheelchairs which can cause damage to the wheelchair, the vehicle, and other passengers while the vehicle is in motion. The goal of this project was to develop a wheelchair …

California Solar Regatta, Nathan Harris Carlson, Niko Delfino Magaña Banks, Alexander R. Larson, Eric Steven Rinell

Mechanical Engineering

This Final Design Review report details the research, analysis, and design conducted by a Cal Poly Mechanical Engineering senior project team working on the propulsion system for a solar powered boat. Working in coordination with another senior project team responsible for making the hull, the two teams comprised the Cal Poly team who entered the Sacramento Municipal Utility District (SMUD) 2020 California Solar Regatta Competition. The SMUD Solar Regatta is an annual competition for high school and college students to design and build boats powered by solar power. The solar panels are provided by SMUD, and the battery storage is …

California Solar Regatta - Hull Team: Up A Creek, Torrey Duncan, Sean Neuman, Kyle Krietzman, Andrew Offhaus

Mechanical Engineering

The SMUD Solar Regatta competition tasks students with developing a solar-powered watercraft to compete in various events on a fresh water lake. Cal Poly has created two mechanical engineering senior project groups to coordinate the design of a boat for the Solar Regatta competition. Up a Creek, the boat construction team, has created the following Final Design Review document to highlight the group’s progress on the project over the year. This document captures the design process from the background research, project objectives, and early concepts to the final design, manufacturing processes, and planned testing procedures. Unfortunately, the COVID-19 pandemic halted …

Pier Portal, Alec W. Hardy

Master's Theses

The Pier Portal marine monitoring system is an internet controlled underwater camera that will enable students, researchers, and the general public the ability to monitor underwater marine life and ocean conditions. Installed at Cal Poly’s Center for Coastal Marine Science pier at Avila Beach, California, the camera can be commanded in real-time to raise or lower to any position between the top of the pier and the bottom of the ocean floor, while providing a live-stream video to the operator and general public. This thesis effort focused on the integration of the various subsystem components through software, and the development …

Surface Autonomous Vehicle For Emergency Rescue, Max Emerick, Ryan Shields, Christopher Feickert, Raymond Impara

Mechanical Engineering

The goal of this document is to clearly define the problem parameters and project objectives and to clearly describe the design process, planned final design, and manufacturing and testing procedures for the senior design project of Team 26: SAVER -- the Surface Autonomous Vehicle for Emergency Rescue. This is both for the purpose of project planning and for clear communication between all parties involved in the project.

The objective of the SAVER project is to develop a proof of concept for an autonomous maritime search and rescue vehicle for aiding in man-overboard missions. To accomplish this goal, a list of …

Analysis Of Burning Wood In The Transient State And The Application To Structural Design, Roberta Veliz, Kimberly Guzman

Architectural Engineering

Determining the extent of the contribution of exposed timber on compartment fire dynamics in open floor plans is a complex process. Designers traditionally used compartmentalization design methods which create spaces where flashover is likely, given the fuel load and ventilation conditions. However, due to the large geometric dimensions and spread of fuel, fires in open floor plans are more likely to remain as localized or traveling fires. As such, an understanding of not only ignition potential but also flame spread is critical to characterizing the contribution of exposed timber. An integral step in characterizing the potential contribution is through an …

Insulated Solar Electric Cooker, Paige Camacho, Ahmed Gouda, Caroline Hodes, Wyatt Johnson

General Engineering

The purpose of this Final Project Report is to highlight the work completed by the interdisciplinary engineering capstone project for the Insulated Solar Electric Cooker (ISEC) at California Polytechnic State University, San Luis Obispo under the supervision of Professor Jim Widmann (Mechanical Engineering) and Dr. Peter Schwartz (Physics). Dr. Schwartz, better known as Pete, has been working on the project with a team of students for the past five years and is working to integrate the ISEC in Ghanaian communities. This project focuses on making the ISEC mass-manufacturable and making the transition from biomass cooking to solar cooking as familiar …

Reading Robot, Gillian Watts, Andrew Myers, Sabrinna Tan, Taylor Klein, Omeed Djassemi

General Engineering

Presently, there is an insufficient availability of human experts to assist students in reading competency and comprehension. Our team’s goal was to create an improved socially assistive robot for use by therapists, teachers, and parents to help children and adults develop reading skills while they do not have access to specialists. HAPI is a socially assistive robot that we created with the goal of helping students practice their reading comprehension skills. HAPI enables a student to improve their reading skills without an educator present, while enabling educators to review the student's performance remotely. Design constraints included: physical size, weight, duration …

Raysun's Infrared Raisin Dryer, Lucas Kensinger, Saraith Aispuro, Joe Vanacore

General Engineering

The RaySuns senior project team was tasked with lowering the drying costs of raisins for River Ranch Raisins. In doing so, we explored several options for cutting costs: utilizing automation and exploring new drying technologies were our primary focus. We eventually planned a modular infrared heating mechanism which would be easy to automate in future projects. After manufacturing and testing an infrared heating mechanism, it was found that infrared drying could significantly cut costs versus the previous natural gas fired dryer tunnels while leaving room for automation. The infrared dryer was also shown to have the potential to create high-quality …

Effects Of Powder Recycling In Selective Laser Melting, Nina L. Menon

Industrial and Manufacturing Engineering

The following report analyzes 316L stainless steel powder characteristics of new powder and powder that has been used in the selective laser melting process for 40-50 builds. A literature review was done of powder characteristics, different ways flowability can be tested, and effects of recycling other types of metal powders in Additive Manufacturing. Flowability improved over 21 reuses of the titanium alloy Ti-6Al-4V and resulted in stronger printed parts. Flow of S17-4 PH steel powder was measured with a Hall flowmeter and increased significantly over the course of 10 reuses. Heavily recycled (estimated 50 reuses) 316L SS powder and brand …

Cp Check Valve Design, Alec B. Der Matoian, Jessica M. Dent, Skylar M. Tusting

Mechanical Engineering

This report is to serve as a final design review and update to the project sponsors at Zurn Wilkins for the Check Valve Design Senior Project. The senior project team was tasked with improving upon the design of Zurn Wilkins’ backflow prevention assembly for small diameter pipes by reducing the pressure loss created by the check valves within the double check backflow assembly. The information contained in this report builds off the information contained in the Critical Design Report (CDR), as well as feedback and further investigation suggested during an Intermediary Design Review. Based on conclusions from the CDR, our …

Mug For Tremors, Logan J. Smith, Allen Tecson, Jaret Wedow, Kai Workman

Mechanical Engineering

Melissa Oliver, an occupational therapist at McGuire VA Medical Center, works extensively with veterans who struggle with certain daily activities due to their hand tremors. Hand tremors caused by essential tremor, Parkinson’s Disease, or other physical or neurological impairments can greatly affect an individual’s ability to perform daily tasks. One of these tasks include the ability to handle beverages, as hand tremors can cause excessive sloshing and spilling of liquid. Melissa reached out to find a way to help veterans with hand tremors easily consume liquids. Our team, consisting of Logan Smith, Allen Tecson, Jaret Wedow, and Kai Workman, was …

Atmospheric Water Harvester, Justin K. Lam, Jacob David, Jessica Mabry, Ben Brough

Mechanical Engineering

Atmospheric water harvesting uses the vapor-compression cycle to collect water from the moisture in the air. The system’s components include an evaporator, condenser, compressor, fan, and several expansion valves. Condensate from the air is then funneled into a receptacle, which determines the efficiency of the water harvesting system. For this senior project, the goal is to increase the efficiency of an existing atmospheric water harvester.

Electromagnetic Actuator For Camless Engines, Nicholas Olesh, Charlie Thomas Glenwright, Tim Wills De Tone, Darya Daniel Darvish

Mechanical Engineering

This document summarizes the research, objectives, project plan, and design for developing an electromagnetic actuator valve for use in a camless internal combustion engine. While electromagnetic valve actuators have not been implemented into a working product to date, there have been many attempts to research and develop working prototypes. Similar products have been developed, but they do not use purely electromagnetic actuation. This research is significant because it shows the challenge that must be overcome and outlines potential design solutions to the problem. The objectives section highlights the problem statement and what is aimed to be achieved in this project. …

Atmospheric Water Harvester, Adam C. Goldstein, Scott Seno, Kristen E. Dentici

Mechanical Engineering

Access to potable water is a global issue that has yet to be adequately solved. In regions with limited access to electricity and ground or surface water, it is not always possible to provide clean water requiring external power or extensive infrastructure to implement. This Final Design Report document will outline the background, design and manufacturing plan involved in the development of a passive atmospheric water harvester. This report builds on the earlier Preliminary Design Review and Critical Design Review documents to reflect further research, analysis, comments from reviewers, and detailed design documentation. While a final design was decided on …

Composite Lattice Tooling, Rachel Greene, Isaiah De Leon, Patrick O'Donnell, Alec Fuoti

Mechanical Engineering

Composite lattice structures allow for a high strength to weight ratio which is favorable in the aerospace industry where mass is a driving design consideration. Maxar Technologies has tasked the senior project team with creating a process and subsequent tooling to effectively manufacture their patented composite lattice structure as shown in United States patent #10326209B2. The only current industry solution to manufacture similar structures is Isotruss’s utilization of filament winding. The project team was asked to deliver a two-cube-by-four-cube lattice structure manufactured for properties testing and proof of a working manufacturing process. They also required that the process is well …

Safran Seat Attachment System, Craig John Kimball, Tyler Bragg, Lynette Cox

Mechanical Engineering

This final design review (FDR) document outlines the senior design project being carried out by a team of mechanical engineering undergraduate students attending California Polytechnic State University, San Luis Obispo for Safran Seats in Santa Maria, CA. The project originally was to design, build, and test a universal attachment to secure a widebody business class seat to seven aircraft models with different seat track geometry. The goal was to design, document, and create a finished product that fits design, weight, and manufacturing requirements, as well as passes static 9G FWD testing. Structural analysis, manufacturing analysis, FEA, and CAD assemblies will …

Optical Filter Selector, Camaryn Chambers, Joel Pitzer, Matthew Allen, Callen Schwefler

Mechanical Engineering

One of the many challenges with launching projectiles into space is predicting how the environment in space will affect the trajectory. One way to do this is to look at optical emissions, also known as airglow, which can only be seen from earth with sensitive equipment. By taking measurements of the light from the airglow, properties about the upper atmosphere can be inferred. This is important because variability in the atmosphere can cause variability in space that can affect astronauts and satellites. In order to accomplish this task, optical filters must be used to observe different bands of wavelengths of …

Miniaturized Ultraviolet Imager Phase Iii, Bradley D. Albright, Nicolas A. Armenta, Colin W. Harrop

Mechanical Engineering

This document details the work to date, June 9, 2020, done by the Cal Poly Mechanical Engineering senior project team, Miniaturized Ultraviolet Imager: Phase III (MUVI III), sponsored by the University of California, Berkeley – Space Sciences Laboratory (UCB SSL). MUVI III is the third senior project team of an ongoing design, MUVI: the prototype of a 2U sized CubeSat intended to capture aurora images in the ionosphere. The first team, MUVI I, finished development of the UV imager. The second team, MUVI II, designed the mirror mounting and deployable door mechanisms. The goal of MUVI phase III is to …