Mechanical Engineering Commons^™

Me 343 Heat Transfer Laboratory, 6th Edition

Mechanical Engineering Lab Manuals

Welcome to the documentation used to describe and conduct ten heat transfer experiments located in the Thermal Sciences Laboratory in Building 13, Room 203, at Cal Poly State University. All of the experiments are designed to illustrate many of the concepts that are presented in undergraduate thermodynamics and heat transfer classes. The first objective of each lab is to provide students with hands-on experience with thermal science experiments. This includes working with standard facilities and instrumentation commonly found in thermal science laboratories. The second objective of each lab is to learn how to use experimentally collected data to either validate …

An Analysis Of Thermal Comfort Perception In Cal Poly's Math & Science Building, Pouria Ali Fariborzi

Master's Theses

Since Americans, on average, spend approximately 90% of their time indoors according to the EPA, it is crucial to provide room occupants with the best, most comfortable, and healthiest possible environment, which is known as Indoor Environmental Quality (IEQ). This thesis aims to identify how we can provide comfortable learning environments to improve student success. To determine the best possible environment for occupants, a model of the Math & Science Building was developed, validated, and modified using DesignBuilder. In addition, we compared thermal comfort surveys to actual measured conditions for some classrooms. Analysis indicates that students prefer a cooler thermal …

Gaylord Produce Removal Machine, Marcus Takashi Hirose Lee, Jacob Michael Perlman, Carissa Abigail Kamm, Mark Misao Loera

Mechanical Engineering

This Final Design Review Report outlines the senior design project that began Winter Quarter of 2021 at California Polytechnic State University. Our team consists of three mechanical engineers and a general engineer, working together to design, build, and test a product for Alameda County Food Bank. The goal of the final product is to relieve volunteers and employees of tedious manual labor and increase efficiency during the removal of produce from large Gaylord containers. This document describes background research, the objectives of the project, chosen concept design, analysis and initial prototyping of said concept, the final design, and verification prototype …

Medial And Lateral Tibiofemoral Contact Forces For Individuals With High Body Mass Index In Gait And Cycling Training, Reymil Fernandez

Master's Theses

The prevalence of knee osteoarthritis, a degenerative joint disease characterized by the degradation of articular cartilage, is correlated with the rise in obesity. The rising rates of obesity in children and adults highlight the need for identifying a sustainable physical activity that promotes fitness while mitigating initiation and progression of osteoarthritis. The objective of this study was to determine an effective rehabilitation and lifelong fitness sustainment exercise regimen that minimize risk of osteoarthritis in individuals with high body mass index (BMI). The aim was to examine knee medial and lateral contact forces in gait and cycling training. Gait at self-selected …

Triangular Cosserat Point Element Method For Reducing Soft Tissue Artifact: Validation And Application To Gait, Jake Edward Deschamps, Stephen Klisch

Master's Theses

Human motion capture technology is a powerful tool for advancing the understanding of human motion biomechanics (Andriacchi and Alexander, 2000). This is most readily accomplished by applying retroreflective markers to a participant’s skin and tracking the position of the markers during motion. Skin and adipose tissue move independently of the underlying bone during motion creating error known as soft tissue artifact (STA), the primary source of error in human motion capture (Leardini et al., 2005).

(Solav et al., 2014) proposed and (Solav et al., 2015) expanded the triangular Cosserat point element (TCPE) method to reduce the effect of STA on …

Printed Circuit Board Design And Layout For Hobbyists, Engineers, And Students, Michael A. Derrenbacher

Master's Theses

Printed Circuit Boards (PCBs) are a ubiquitous element of virtually every electronic system manufactured world-wide. It is not a stretch of the imagination to say that if it’s electronic, there is a PCB in it. PCBs are necessary tools for electronics work, and tools need to have instructions. For better or worse, PCB knowledge is a deep and wide ocean. There is much to cover for even a surface level understanding, and there are deep areas rich in technical expertise. Navigating the ocean of knowledge is treacherous; common knowledge of yore can be downright dubious now. PCB manufacturing and electronics …

Automated Mini-Tubular Ceramic Production, Hunter Brooks, Daniel Freeman, Leo Taranta-Slack

Mechanical Engineering

Researchers at Lawrence Livermore National Laboratory need a way to increase the rate of manufacturing of mini-tubular ceramics to be used in testing particulate air filters. This document outlines our process from researching and writing an initial scope of work all the way to fabricating and testing a final prototype. This journey takes us through the background research, ideation process and selection of a final design. We also detail the desired engineering specifications and our concept selection process. We dedicate a significant portion of this report to discussion of our final design. We delve into how it was manufactured as …

Gaf Fiberglass Mat Slitter Blade Sharpener, Mark D. Breaux, Bradley M. Smith, Esteban Carrillo, Carlos Espinoza

Mechanical Engineering

This document contains an overview for the offline slitter blade sharpening system created for GAF to sharpen their current cutting tools in a timely and safe manner without hindering the timeline and production of their assembly line. This design was developed by four undergraduate students at from Cal Poly, San Luis Obispo. This document first investigates background information of any patents, current sharpening device, sharpening safety standards, or literature review that may be useful in a sharpening mechanism device. This document also contains our design concept prototype, which consists of three main features, the use of a top guard for …

Produce Sorting Aid, Annica Navarro, Jessie Boucher, Natalie Roberts, Teng Lee

Mechanical Engineering

This Final Design Review (FDR) document intends to define the details of the Produce Sorting Aid senior project–selected by four mechanical engineering students, working under the team name Team W24. The Alameda County Community Foodbank (ACCFB) sorts bulk produce into bags or boxes for distribution to people in need of food. However, the current process is not ergonomic, time efficient, or safe for the volunteers at the ACCFB. The scope of the senior project is to design a mechanism that is ergonomic, time efficient, and safe for the volunteers to lift heavy produce and distribute the produce into bags ready …

W22 Landing Gear And Door Uplocks Final Design Review (Fdr), Jason Szeto, Garrett Donovan, Christopher Edward, Kevin Lee

Mechanical Engineering

This Final Design Review report outlines the senior project sponsored by General Atomics Aeronautical Systems, Inc., to design an unmanned aerial vehicle landing gear uplock and door locks. The main goal of the project is to create a proof-of-concept uplock that does not operate on hydraulic power, has minimal moving parts, and can support the weight, vertical acceleration and aerodynamic loads on the landing gear or doors. The document covers the background research, design specifications, design selection process, justifications, manufacturing, and verification of the functional prototype.

Compact In-Rack Dielectric Immersion Cooling System, Salvador Landeros Jr, Joshua M. Hannaman, Marshall D. Reid

Mechanical Engineering

The Compact Dielectric Cooling team consisting of Josh Hannaman, Marshall Reid, and Salvador Landeros worked with Aria Technologies to create a thermal management system for data centers that can easily implement liquid cooling into current infrastructure for high density computing servers. The project was to design, build, and test a compact immersion cooling system for a senior project at California Polytechnic State University – San Luis Obispo. Immersion cooling is a liquid-cooling process that involves the immersion of electrical IT equipment and the removal of heat from the hot IT components using dielectric liquid. The goal was to build a …

Optimized Tip Cooling Using Am Process, Alberto H. Gamez, Lourdes Sarmiento Martinez, Andrew Van Bogelen

Mechanical Engineering

This Final Design Review (FDR) reports on the senior design project undertaken by our team of mechanical engineering seniors at California Polytechnic State University, San Luis Obispo. This project seeks to use the additive manufacturing process to improve the existing design of a Taurus 60 gas turbine injector tip. The current injector tip is owned by Solar Turbines, a designer and manufacturer of gas turbines for electric generation, propulsion, as well as natural resource transportation. The challenge at hand is to design a new injector tip that will be reliable for at least 60,000 hours and provide ease of replacement, …

Mug For Veterans With Tremors, Eliot Daniel Briefer, Nicholas Michael Greco, Lucas Paul Martos-Repath, Tiernan Lif Kehoe

Mechanical Engineering

This Final Design Review Report outlines the senior design project completed by a team of mechanical engineering students attending California Polytechnic State University, San Luis Obispo for the McGuire Veterans Affairs Medical Center in Richmond, VA. The scope of the project was to design, build, and test a device for veterans with tremors that would allow them to enjoy their favorite drinks comfortably and easily, without worrying about spills. The final product must be lightweight, aesthetic, capable of handling various tremor types, and can be operated in multiple planes to allow the veterans full control over the device. This document …

Benchmark Testing Of Gold Ribbon Bonds On Thin-Film Microchips With New Gold Ribbon Auto-Bonder, Austin Conrad

Master's Theses

The focus of this document is on the gold ribbon bond testing and creation of a bonding map for the new gold ribbon Auto-Bonder at Keysight Technologies in Santa Rosa, California. The new Auto-Bonder replaces a nearly 50-year-old machine that no longer had any documentation for the original process of thin-film microchip ribbon bonding. The original process was developed in the early 1970s to provide an electrical connection from the top to the bottom of the microchip. The electrical connection takes the place of what would be a via in a modern silicon microchip. Gold wire bonding is a common …

Performance Loss Rate And Temperature Modeling In Predictive Energy Yield Programs For Utility-Scale Solar Power Plants, Katelynn M. Dinius

Master's Theses

The Gold Tree Solar Farm, designed by REC Solar, has a rated output power of 4.5 MW and began operation in 2018 to provide electricity to Cal Poly’s campus. Gold Tree Solar Farm site terrain consists of rolling hills and uneven slopes. The uneven typography results in interrow shading, requiring a modified tracking control algorithm to maximize power production. Predicting a utility solar field’s lifetime energy yield is a critical step in assessing project feasibility and calculating project revenue. The MATLAB-based predictive power model developed for this field overpredicted power in the middle of the day. The purpose of this …

Thermal Vacuum Chamber Modification, Testing, And Analysis, Jared C. Lehmann

Master's Theses

This work discusses the modification and analysis of the Blue Thermal Vacuum Chamber (TVAC) located at the Space Environments Lab at California Polytechnic State University, San Luis Obispo. The modified design has a cylindrical test section and can accommodate 6U Cubesats or larger for educational or research purposes. The sizing process for the modified shroud cooling system and modular heating plates is discussed. The modified cooling system uses existing nitrogen plumbing into the chamber and control systems with a new copper shroud. The modified heating system uses modular heater plates, which utilize the existing three heater strips. The modified system …

Testing And Characterization Of Polymer Laminates For Swelling, Absorption, And Cracking, Matthew W. Carlson

Master's Theses

A polymer laminate consisting of multiple layers of proprietary blends of Ethylene Vinyl Alcohol (EVOH) and Thermoplastic Polyurethane (TPU) and used in the construction of air bladders was evaluated for hygroscopic effects driving delamination and multiple layer fragmentation. These air bladders are observed to suffer delamination during a manufacturing process that involves immersion in an alcohol/water solution. A plausible underlying mechanism is differential swelling and absorption by the laminate constituents. Both room and elevated temperature swelling tests were carried out to find the absorption and swelling coefficients of the constituents. These coefficients served as input into a Finite Element Analysis …

Nonlinear Model Development And Validation For Ball And Plate Control System, Zachary Richter

Master's Theses

Ball and plate balancing control systems are commonly studied due to the complex dynamics associated with the instability of the system in open-loop. For simplicity, mathematical models describing the ball and plate dynamics are often linearized and the effects of complex motion are assumed to be negligible. These assumptions are rarely backed with evidence or explanations validating the simplified form of the dynamical equations of motion. This thesis focuses on developing a nonlinear model that more accurately defines the dynamics of the system, in order to quantify the error of linear and nonlinear models when compared to a Simscape physical …

Development Of A Low-Cost, Photovoltaic-Powered, Automated Water Recovery System, David E. Daley

Master's Theses

An existing water filtration system at the Channel Islands Marine & Wildlife Institute (CIMWI) wastes approximately 25 gallons of water per day rinsing out solid waste under light load. To reduce CIMWI’s water and energy consumption, an automated system was designed and built to recover the rinse water and return it to the existing filtration loop. Models for fluid system requirements, basic energy needs, and photo- voltaic energy generation were created to aid in component selection. Basic sensors and electronics were programmed in Python for use with a Raspberry Pi single board computer to collect and process water recovery data …

Laminar Flow Face Shield, Julia Carlson, Peter Hunt, Jomil Aquipel, Becky Lu

Mechanical Engineering

The scope of this project was to design a personal protective equipment (PPE) that protects the wearer from SARS-CoV-2 without inhibiting communication and was comfortable to wear for long periods of time. SARS-CoV-2, commonly known as COVID-19, is a contagious respiratory virus that spreads through droplets produced when someone who is infected by the virus coughs, sneezes, or talks. These droplets may land on the mouths or noses of nearby people or may be inhaled in the lungs, infecting those who come in contact with the virus. The current guidelines to help slow the spread of COVID-19 are to wear …

Cnc Feed Drive Control, Ryan J. Funchess, Caleb P. O'Gorman, Nick J. Desimone, Juan M. Majano, Samuel K. Wong

Mechanical Engineering

This document serves as the Final Design Report (FDR) for a senior project developed by our team: four senior Mechanical Engineering students and one computer engineering student at California Polytechnic State University, San Luis Obispo (Cal Poly). While the project was completed for, and sponsored by, Professor Simon Xing of Cal Poly, the remainder of the university’s controls professors will be indirectly benefited from this project. Our goal was to design and implement a functional CNC Feed Drive to be used for educational demonstrations and data collection. This document discusses our early product research and benchmark goals, which established constraints …

Sustainable Tiny Home, Abigail Jessica Jones, Vince John Bugni, Sean Robert Paddy, Cameron Michael Gross

Mechanical Engineering

As housing prices and environmental concerns continue to increase, many people are looking for cheaper and more sustainable ways to live. A solution to both problems is building homes with smaller footprints which incorporate renewable energy and water-reclamation systems. In addition, adding a roof pond system to the dwelling also reduces the need for heating and cooling. The roof pond system uses a water bladder on the roof which acts as a heat-sink and moveable insulation panels. This document contains the process for our final design along with results from testing the verification prototype.

Nasa Micro-G Next Challenge: Sample Container Dispensing Device, Kristin G. Kraybill-Voth, Kelsey L. Mickelson, Oscar D. Popravka

Mechanical Engineering

This Final Design Review (FDR) report outlines a Cal Poly San Luis Obispo senior design project developing a sample container dispensing device for NASA Johnson Space Center’s Micro-g NExT design challenge, a competition for university students. NASA aims to bring the first woman and next man to the moon through the Artemis missions beginning in 2024. The Micro-g NExT 2021 challenges focus on developing equipment which will support the Artemis mission, where Astronauts will conduct extensive geological sampling to further the scientific understanding of the moon. Our team designed, built, and tested a device that holds sample bags as they …

Bull Outdoor Products - Electric Grill, Sofie M. Groberman, Makai J. Baker, James T. Andrews

Mechanical Engineering

Our senior design project team designed, assembled, and tested an outdoor electric grill. The sponsor for our project is Bull Outdoor Products, a high-end outdoor kitchen set, pizza oven, and grill company. We met with our sponsor to discuss project expectations and important product characteristics. We also researched the barbecue market and its customers to determine what grill characteristics are the most important. We learned which engineering specifications needed to be tested and outlined what our goals and overall objectives for this project are. With our background research and overall objectives in mind, we came up with different solutions through …

Adapted Tricycle 2021, Carolyn Graven, Daniel Coleman, Sebin Cho, Farhan Khan

Mechanical Engineering

This document describes and outlines the details of the senior project completed by a team of four mechanical engineering students in their final year at California Polytechnic State University, San Luis Obispo. The team worked with Linda Wolff at California Children’s Services to reach their main goal: to create an exercise tricycle that can be used by Savannah. Savannah is a young adult, and she needs to be able to steer, brake, and power the tricycle using almost entirely her core muscles. Over the course of the project, the team worked to design and build a safe and functional tricycle …

F34 Beekeeper Assist, Kyle Ladtkow, Javier Guerra, Jose Velazquez, Ryan Heryford

Mechanical Engineering

Alejandro Jauregui is a veteran who now works as a commercial beekeeper. He lost both of his legs during his service. While his current prostheses allow him to fully complete his work, he has found that inspection of the bee boxes causes him severe hip and back pain. Bee box inspection is a critical task for beekeeping, especially since he maintains about 200 hives every day. Our senior project team was tasked with designing and building a device that would help him move the top bee box out of the way to allow for inspection. We performed preliminary research into …

Med-Drop Pill Dispenser, Cole Pike, Taylor Morris, Christopher Bruni, Jose Gomez

Mechanical Engineering

Veterans’ Affairs home care nurses currently spend anywhere from thirty minutes to two hours filling out monthly prescriptions one pill at a time to veterans who are unable to leave their homes. The goal of this project was to create an easy-to-use device that could be left at a patient’s home that nurses could use to quickly and accurately dispense medication into the patient’s monthly pill box.

Modeling And Control Of A Vertical Hopping Robot, Bradley Y. Kwan

Master's Theses

Single degree-of-freedom hopping robots are typically modeled as spring loaded inverted pendulums (SLIPs). This simplified model, however, does not consider the overall leg geometry, consequently making it difficult to investigate the optimized inertial distribution of the leg for agile locomotion. To address this issue, the first part of this thesis establishes an accurate mathematical model of a DC-motor-driven, two-link hopping robot where the motors are modeled as torque sources. The equations of motion for the two distinct phases of locomotion (stance and flight) are derived using the Lagrangian approach for holonomic systems. A Simulink/Stateflow model is developed to numerically simulate …

Design And Implementation Of A Modular Human-Robot Interaction Framework, Michael J. Juri

Master's Theses

With the increasing longevity that accompanies advances in medical technology comes a host of other age-related disabilities. Among these are neuro-degenerative diseases such as Alzheimer's disease, Parkinson's disease, and stroke, which significantly reduce the motor and cognitive ability of affected individuals. As these diseases become more prevalent, there is a need for further research and innovation in the field of motor rehabilitation therapy to accommodate these individuals in a cost-effective manner. In recent years, the implementation of social agents has been proposed to alleviate the burden on in-home human caregivers. Socially assistive robotics (SAR) is a new subfield of research …

Monte Carlo Stack-Up Tolerance Analysis Of The Hybrid Rf/Optical Antenna Edge Sensors, Kara Hewson

Master's Theses

The Deep Space Network (DSN), located at the Jet Propulsion Laboratory (JPL), is developing an RF/Optical Hybrid Antenna. This antenna concept will support the reception of high-bandwidth optical deep-space communications with simultaneous support of conventional RF uplink and downlink. The optical system on the antenna consists of sixty-four hexagonal mirrors positioned to form a spherical aperture. To align the mirrors, a Position Opto-Electronic Metrology Sensor (POEMS) system is used to measure the position of each mirror relative to one another. The POEMS system consists of a sender called a collimator, which sends collimated light to the receiving component, called a …