Mechanical Engineering Commons^™

Me Department Bespoke Coffee Cabinet, Mickie Clyne, Stephen Tamacheepjaroen, Samuel Johnson, Willem Gray

Mechanical Engineering

This senior project involved the design, fabrication, and testing of a custom coffee cabinet for the California Polytechnic State University Mechanical Engineering Department. The project addressed challenges associated with appliance organization, storage efficiency, accessibility, and maintenance within the department’s shared breakroom space. A human-centered design process was used to identify stakeholder needs and develop engineering specifications for the final product.

The completed cabinet integrates custom woodworking, steel pipe frame construction, dedicated K-Cup storage, organized appliance placement, and a rack-and-pinion sliding platform that improves access to the Keurig coffee maker for refilling and maintenance. Design decisions were informed through stakeholder feedback, …

Mobile Transfer Assist (Mta) Device, Ashley Homuth, Garrett Schnack, Will Bruner, Jacob Flores

Mechanical Engineering

The Mobile Transfer Assist (MTA) device was developed to assist caregivers with seated-to-seated transfers while reducing physical strain. The device uses a manually operated hand winch and pulley system to raise a user into a semi-standing position, allowing safe transfer between locations. The final design emphasizes portability, affordability, ease of use, and user safety through a modular frame, transfer sling, knee supports, and locking caster wheels. A verification prototype was fabricated and tested, demonstrating successful operation and compliance with project requirements established by VTC Santa Maria.

Hydropower Collegiate Competition 2026, Andres R. Arreola, Sammy D. Taporco, Kathryn E. Tinney, Ahmer S. Dhillon

Mechanical Engineering

The Hydropower Collegiate Competition (HCC) is sponsored by the Department of Energy’s (DOE) Water Power Technologies Office (WPTO) and is meant to offer university students an opportunity to solve complex hydropower challenges, build industry connections, explore career connections, and obtain a greater knowledge of hydropower’s potential in the United States. For this year’s competition, our team investigated a potential in-conduit hydropower site in California. Our work included creating a design package for a crossflow turbine related to our selected site and completing the community connections challenge. We also completed a siting and design report, community connections report, design and siting …

Clipped - A Clipless Bike Grip System, Colin P. Root, Jay Vaughan, Austin Mills, Oscar Weir

Mechanical Engineering

This bike grip system works by connecting a magnetic brace to magnetic pucks installed on handlebars to secure the rider. The brace is affixed inside a glove and connects to two retractable pucks to secure a rider using magnetic force only.

Process Improvement For Thermal Barrier Coating Masking Applications, Katherine Meezan, Aiden Senn, Saksham Giri, Katelyn Perez

Mechanical Engineering

Solar Turbines, a gas turbine manufacturer, needs a more efficient method to prevent the application of a thermal barrier coating (TBC) to select areas of their combustion liners during manufacturing. Currently, the process is labor, material, and time intensive: reusable masking tools should increase the efficiency of the TBC process.

This project is sponsored in full by Solar Turbines, and is under the guidance and administration of three Solar Turbines engineers: Chris Noone, Rick Rogers, and Carson Roff. The project is mentored by Cal Poly senior design Coach, Rick Lasko. This project will be completed by a team of four …

Me3328 Combined Loading Beam Bending Lab, Alejandro Islas, Viswesh Vancheeswaran, Owen Spencer, Henry Andrews

Mechanical Engineering

Serving as a new laboratory experiment for ME 3328 (Design for Strength & Stiffness), strain gauges were adhered, wired, and calibrated on a cantilever beam lab apparatus capable of undergoing pure bending, pure torsion, and combined bending.

Design And Evaluation Of An Assistive Powered Hand Orthosis For Grasp Activities For People Post-Stroke, Sydney Alexander

Master's Theses

After suffering a stroke, many survivors experience physical disability that affects their ability to complete daily tasks using their hands. Physical therapy is often pre scribed to people post-stroke, but is not fully effective at restoring hand function. The goal of this project was to design and fabricate an assistive device for people post-stroke to help with grasp and release. The device was designed to address com mon shortcomings of existing similar devices. State of the art devices in this domain were investigated to determine a set of design improvements. A novel motor-actuated hand orthosis was designed to decrease weight, …

Implementation Of A Line-Scan Camera Triangulation Sensor For A Ball Balancer, Jackson R. Mclaughlin

Master's Theses

Ball Balancer or Ball on Plate systems are used for education and research in control theory. These consist of a plate which can be actively tilted, with a ball rolling on the surface. Students are challenged to model the dynamics of the system and implement a control loop which is capable of stabilizing the ball by actuating the plate.  The mechatronics group at Cal Poly is developing hardware for one of these ball-balancer systems, for future use in the Mechanical Engineering curriculum.

The position of the ball relative to the plate must be measured in order to control and stabilize …

Simulation Of Powder Spreading For Metal Additive Manufacturing, Florence Duff

Master's Theses

The powder recoating process for Laser Powder Bed Fusion requires iterative experimentation to develop the correct process parameters that will result in high quality parts. There currently lacks good spread quality metrics and models for optimizing spread quality. A machine that simulates the powder spreading process was built to streamline the process of selecting process parameters for specific types of powders without having to operate the full laser system. The parameters investigated were the layer thickness and spreading speed. The response variables were metrics developed to assess spread quality: the percentage of the build plate covered by powder and the …

Wind Power Turbine Pitching, Sierra Bindseil, Olivia Hoffsis, Izik Hingeley, Tucker Donahue

Mechanical Engineering

It is crucial that wind turbines are able to control the angle of their blades relative to the wind for optimal performance, efficiency, and safety [1]. This project will design a pitching mechanism for the Cal Poly Wind Power turbine that will compete in the Collegiate Wind Competition (CWC). Currently, for full scale wind turbines, the industry standard design includes the pitch of each blade being controlled by its own individual motor [2]. Because of the smaller scale of Cal Poly Wind Power’s turbine, along with power usage constraints, three separate motors are not a practical approach. Cal Poly Wind …

Cal Poly Fluid Powered Vehicle Challenge 2025/2026, Ethan Malachi Nejame Zeiset, Christian Anthony Cuamani, Daniel Chacon-Bizarro, Marcus Minera, Bradley Hansell

Mechanical Engineering

In this Final Design Report, the Cal Poly Fluid Power Vehicle Challenge Contending Team competed in Sun Hydraulics’ 2026 Fluid Powered Vehicle Challenge. The objective of the competition is to expose college students to the fluid power sector, the “hidden giant” of the engineering industry. Specifically, student teams are tasked with the development of a human-powered, fluid-driven vehicle for use in various competitive settings. The team prioritized the optimization of an existing prototype for simplicity, ease of maintenance, and reliability during the competition. The existing prototype exhibited issues related to the main frame’s deflection under load, a lack of gear …

Off-Grid Cabin Hydroelectric Generator, Keller Feltman, Lance Savatgy, River Perino, Jesse Valencia

Mechanical Engineering

This project developed a portable hydroelectric generator intended to provide low-power electricity generation for an off-grid cabin in Alpine County, California. The system was designed to utilize naturally occurring creek flow to generate electrical power while remaining portable, durable, and environmentally conscious.

The final system consists of an axial-flow turbine, belt-driven generator subsystem, waterproof electronics enclosure, aluminum support frame, and integrated wildlife protection screening. Engineering analysis was performed to estimate hydraulic power availability, turbine performance, drivetrain requirements, and component lifespan. These analyses guided the selection and development of the final design.

Throughout prototype testing, several design modifications were required. Initial …

Multi-Ton Bin Transport Device, Cole Kramer, Ruth Stirrup, Fabian Ruiz, Daniel Ramirez

Mechanical Engineering

This project sought to solve a problem at the Water Resource Recovery Facility in San Luis Obispo with the transportation of multi-ton bins on-site. Their current solutions prove ineffective, as they damage their equipment and the concrete pad, as well as pose major safety risks to the operators moving these bins. The Facility requires the bin transport design to be low-cost, effective, and without risk of damage to the bins or surroundings, while maintaining the integrity of the bins. This project presents a conceptual design that is similar to a scissor lift, integrated into a trailer which will connect to …

Elastic Actuator For Robotic Leg, Bruce Berg, Allan Pham, Madeline Slater, Sofie Zalatimo

Mechanical Engineering

The Cal Poly Legged Robots Group (CPLRG) is developing a 12 degree of freedom robot with the goal of eventually performing highly dynamic movements such as jumps and flips. During such movements, large impact forces will be experienced by the leg, potentially resulting in damage to physical components such as the motors. The scope of this project is to integrate elastic elements into the quadruped legs to reduce shock loads on the motors and improve the efficiency of the legs through energy storage. The key stakeholders for this project are Professor Charlie Refvem and Dr. Simon Xing. Other stakeholders include …

Mars Mini Rover Sample Retrieval Robotic Claw, Cami Chambers, Ani Lachikian, Alexa Ramirez, Alex Power

Mechanical Engineering

This project involves several key stakeholders, including the Poly1 Rover Club, Professor Rich Murray, and NASA’s Jet Propulsion Laboratory (JPL). The primary objective is to develop an improved robotic claw capable of retrieving sample tubes left by the Perseverance Rover on the Martian surface. In tackling this challenge, the design must account for the harsh Mars climate while integrating cameras and electrical components, durable structure, and a rotational component to the Mini-Rover claw without incorporating an additional motor, sample storage unit, structural aspects or unnecessary weight. The current Mini-Rover consists of a four-degree-of-freedom robotic arm with joints often referred to …

Sensory, Light, And Sound Box, Galilea Andrea Portillo, Hannah Elizabeth Henderson, Marcus Kiyoshi Kanenaga

Mechanical Engineering

The Sensory, Light, and Sound Box senior project outlined an adaptable, mobile sensory environment designed to improve cognitive and visual processing skills for students with Cerebral Visual Impairment (CVI) at the Oceano Education Center. Currently, the market lacks accessible solutions tailored to these non-verbal, low-mobility students, making traditional classrooms overwhelming. This project outlines the modification of an existing static layout into a functional, three-sided wooden over-bed frame that accommodates a standard hospital bed. Our team manufactured a structurally stable verification prototype under a $500 budget, integrating slow-closing outward-hinged walls for safety, dual Bluetooth speakers, and a synchronized LED projector that …

Cathy’S Catcher, Marlee Scott, Regen Worsley, Alessandra Valenzano, Aviv Ben Zeev

Mechanical Engineering

Deep-sea fishing presents significant challenges for individuals with upper-limb differences, particularly when using prosthetic devices that are not designed for recreational fishing activities. This project developed a custom prosthetic fishing rod attachment for a user who had lost her forearm and desired a safe, comfortable, and independent method of fishing. Through interviews with the sponsor and an iterative design process, a lightweight aluminum attachment was created to interface directly with the user's existing prosthetic quick-connect system.

The design process included concept generation, CAD modeling, rapid prototyping with 3D-printed models, manufacturing, and user-centered refinement. The final design consists of a welded …

Elevate Grill, Tanner Bachmann, Lance Anderson, Caden Huang, Jonathan Li, Brady Alexander

Mechanical Engineering

Santa Maria-style grills are a defining cooking tool of California’s Central Coast and are valued for their open fire cooking method and adjustable grate height. While this design provides direct control over cooking conditions, maintaining a consistent cooking temperature requires frequent manual adjustment of the grate position. This process relies heavily on operator experience and continuous attention, making temperature consistency difficult to maintain in a commercial kitchen environment. The Elevate Grill project was developed for Mike Ahrens and Wren Provisions to address this challenge while preserving the traditional Santa Maria grilling experience. The system uses temperature feedback from multiple thermocouples …

Stakblocks, Micah Satoshi Inoshita, Ava Rose Doerschlag, Cody J. Ellis, Zach M. Lawton, Fernando M. Nalin, Nicholas Humphrey, Aiden Reed Anderson, Sara Maya Suratkal

Mechanical Engineering

Researchers developing sustainable building materials from agricultural waste need a faster way to prototype and evaluate small-scale samples under controlled temperature and pressure before scaling to production. Sponsored by Professor Pete Schwartz of Cal Poly San Luis Obispo, whose work focuses on sustainable technology for developing communities, this project aims to create a prototype testing device for researchers studying agricultural-waste bricks, with the University of Malawi as a potential future testing partner. The final product is intended to inform improved future designs rather than serve as a production-ready device, ultimately supporting the development of affordable, sustainable building materials for communities …

Toro Cover For Bob Packer, Bailey Smolinski, Brandon Petty, Arturo Ramirez, Kathryn Proctor

Mechanical Engineering

Small pools, spas, and hot tubs are common in residential homes, yet small pool owners face persistent tradeoffs between critical features such as weight, ease of use, and appearance in pool covers currently available on the market. Most products optimize a single attribute at the expense of others. For example, solar covers are energy efficient but structurally weak, safety meshes are cost-saving but intensive to install, and retractable covers are automated but expensive. Beyond these tradeoffs, existing solutions often demand multiple people to install, take time and effort, occupy valuable deck space, and sacrifice the surrounding aesthetic. Therefore, small pool …

Foldable Transfer Platform, Toby Sagi, Ashton Heiati, Triton Johnson, Zachary Denis

Mechanical Engineering

The report details the design and results of a Hoyer lift to transfer patients between wheelchairs and our sponsor's, Beacon VTC Santa Maria, vans. The lift disassembles into 3 main pieces, allowing the lift to be stored in the back of the van. The lift uses a hydraulic actuator to rotate the boom. We handed over our project to Beacon VTC Santa Maria for use in their facility!

Package Access Platform, Tyler Connor Moyers, Austin Sien, Brooke Almaraz, Aiden Montano

Mechanical Engineering

This Final Design Review (FDR) presents the completed package access platform project following fabrication, assembly, and verification testing of the final prototype. The project focused on the development of an adjustable and modular access platform capable of adapting to varying workspace requirements while maintaining operator safety and structural stability. The finalized design incorporates adjustable platform dimensions, modular frame expansion, integrated OSHA-compliant handrailing, and adjustable support legs to accommodate uneven surfaces and changing operational needs.

Water Turbine Dynamometer For Low-Power Turbomachinery Testing, Carmen Alaichamy, Yosef Huynh Torres, Michael Duperly, Michael Thomas Duff

Mechanical Engineering

Students in ME 443: Introduction to Turbomachinery compete to design and build efficient small impulse turbines. The course lacks a standardized method to experimentally calculate turbine power output and mechanical efficiency from accurate measurements of torque and speed, for example. To support the learning goals of ME 443, a dedicated water-turbine dynamometer is needed to provide controlled hydraulic power, accurate mechanical and electrical measurements, and clear data for performance evaluation.

Our proposed system delivers a safe, repeatable, and educational testing environment that can be integrated into the Fluids Lab or used as a standalone instructional tool. Key stakeholders include Professor …

Me443 Turbine Timing System, Jacky Liang, Michael Ayman Habib, Julio Cesar Gutierrez Jr., Eric Tran

Mechanical Engineering

No abstract provided.

Composite Carrier, Thomas W. Clarke, Kaden T. Guevarra, D'Anna M. Jennings, John F. Tomas

Mechanical Engineering

The Composite Carrier project developed and tested a proof-of-concept system to improve safety and accessibility in the Cal Poly Composites Lab. The system enables users to retrieve composite material rolls from elevated storage racks without using ladders, reducing fall hazards and improving material handling. The final design integrates rack-mounted rotary latches, a ground-level pulley release mechanism, and a custom Genie dolly attachment with a foldable cradle. Verification testing demonstrated that the prototype could securely retain representative roll loads, support repeated retrieval and placement, and improve operator safety, while also identifying future refinements such as reducing attachment width for improved rack …

Hpv Speed Bike Landing Gear, Nathan Walker, Dylan Hyde, Mark Spohn, Trey Barber

Mechanical Engineering

This report presents the development of a retractable landing gear system for Cal Poly’s human-powered speed bike. The system is designed to support the bike during low-speed operation, especially during launch, when the vehicle is unstable and typically requires assistance from a support crew. The landing gear uses spring-driven extensions controlled by handlebar-mounted Bowden cables, allowing the rider to retract the system while maintaining control of the bike. By fitting within the fairing and retracting after launch, the design aims to improve takeoff stability and rider safety while preserving the aerodynamic performance required for high-speed competition.

Golf Ball Marking Machine, Isabella Brinkman, Erin Maxwell, Benjamin Nash, Matthew Nicacio

Mechanical Engineering

The Golf Ball Marking Machine was designed, manufactured, and tested to provide a compact and cost-effective solution for applying durable identification markings to golf balls. The system integrates a gravity-fed hopper, singulation mechanism, motorized marking chamber, and automated discharge system to process golf balls with minimal operator intervention. A computer control system coordinates the marking cycle, enabling consistent application of a circumferential stripe. Verification testing demonstrated compliance with requirements for size, weight, power consumption, safety, and marking durability while maintaining a tabletop size footprint. The prototype achieved an average throughput of 5.43 balls per minute and successfully validated the feasibility …

Design And Parametric Study Of A Mems-Based Reservoir Computer For Reinforcement Learning, Andrew P. Carr

Master's Theses

Single-node reservoir computing (RC) is a hardware-efficient approach to machine learning, leveraging the dynamics of physical systems. In this work, two reinforcement learning algorithms, Q-learning and Proximal Policy Optimization (PPO), are applied to a simulated micro-electro-mechanical system (MEMS)-based reservoir computer to solve both discrete and continuous control tasks. MEMS-based reservoirs are low-power, compact, and their natural frequencies (kHz to MHz) pair well with real-time control loops. To explore the relationship between reservoir dynamics and learning performance, a parametric study is conducted on two reservoir hyperparameters, reservoir size and neuron separation, using CartPole-v1 and MountainCar-v0. The RC successfully learns multiple tasks …

Design For Repairability: Analyzing The Evolution Of Smartphone Repairability To Generate Design Insights, Pranav Peddinti

Master's Theses

Smartphones are a major part of daily life, allowing people to communicate, browse the internet, shop, and enjoy entertainment. However, smartphones tend to be replaced quickly and therefore contribute to the growing electronic waste problem. The lifecycle of a smartphone can be extended by designing them to be more repairable, making it easier for owners and users to perform the repairs themselves. By only replacing failing components, the device can be in use longer, reducing the waste and pollution generated by replacing the device entirely. Therefore, product designers and engineers must focus on designing smartphones to be more repairable. Design-for-repairability …

Design And Development Of A Resonance Ignition System Using Gaseous Propellants, Benjamin J. Hoefer

Master's Theses

This work presents the development and experimental evaluation of a resonance igniter (RI) operating with premixed gaseous propellants. Resonance ignition is a non-electrical ignition concept in which an underexpanded jet impinges on a closed-end Hartmann–Sprenger tube (HST), generating cyclic compression and expansion waves that rapidly heat gas near the tube endwall. A modular experimental system was designed and built to investigate resonance ignition using methane–air and methane–oxygen mixtures. The system includes a supplemental configuration that may probe for mixture conditions favorable to ignition, informing RI testing. Pressure and temperature measurements were used to characterize pressure control, mixture pressure ratio (MPR), …