Mechanical Engineering Commons^™

Observation Of Laser Ignition And Combustion Of Pulverized Coals, John C. Chen, Masayuki Taniguchi, Kazuyuki Ito

Mechanical Engineering

Direct observation of pulsed-laser ignition and combustion of pulverized coals with a high speed video has been made. A dilute stream of particles was dropped into a laminar, upward-flow wind tunnel with a quartz test section. The gas stream was not preheated. A single pulse from a Nd:YAG laser was focused through the tunnel and ignited several particles. The transparent test section and cool walls allowed for optical detection of the reaction sequence. The ignition and combustion behaviours of amorphous carbon spheres and an anthracite were as expected for heterogeneous ignition and reaction. Surprisingly, the reaction of a high volatile …

Optimization Of Expanded Polypropylene Foam Coring To Improve Bumper Foam Core Energy Absorbing Capability, Gregory Frederick, Gregory A. Kaepp, Conrad M. Kudelko, Peter J. Schuster, Friedrich Domas, Udo G. Haardt, Werner Lenz

Mechanical Engineering

To design a cost, weight, and energy efficient bumper foam energy absorber, it is important to consider optimizing the shape of coring employed in the design of the system. In this paper, a number of foam coring patterns are studied by both empirical and analytical methods. The size and shape of proposed core designs are studied in detail with consideration given to several different densities of expanded polypropylene (EPP) foam. Using the finite element method of structural analysis, it is possible to have an inside look at the stress distribution during deformation of foam structures. An optimization study using the …

A Preliminary Model For Lot Sizing In Semiconductor Manufacturing, Tali F. Carmon, Steven Nahmias

Industrial and Manufacturing Engineering

No abstract provided.

Error Recovery In Intelligent Robotic Workcells, R. D. Borchelt, Sema E. Alptekin

Industrial and Manufacturing Engineering

This paper focuses on the requirements for achieving automated diagnosis and error recovery in a robotic assembly cell. Untended robust operation is the goal which is discussed, and the use of a knowledge-base oriented diagnostic/control system to support on-line error recovery is advocated. It is proposed that error recovery attempts should be made, not only based on information gathered by system sensors, but also by using additional cell-specific knowledge pertaining to recovery strategies. Recovery attempts are to be made even in the absence of complete diagnosis, in order to gather additional information. A control structure developed to implement this approach …

The Importance Of Considering Size Effect Along The Cutting Edge In Predicting The Effective Lead Angle For Turning, William J. Endres, Daniel Waldorf

Industrial and Manufacturing Engineering

The concept of an effective orthogonal cutting edge in turning is considered. The orientation of this edge in the radial-longitudinal plane, as commonly modeled through an effective lead angle, is studied. The methods of effective lead angle prediction used in numerous previously developed force models are plagued with large errors over ranges of process inputs, in particular feed rate and depth of cut. Four previously developed methods of effective lead angle prediction are reviewed and compared to a new method presented here. This new method accounts for the size effect as introduced through the variation in chip thickness along the …

Ignition And Combustion Properties Of Pulverized Coal Suspended In Laminar Upward Flow Under High Heating Rate Condition, Masayuki Taniguchi, John C. Chen, Kiyoshi Narato, Kazuyuki Ito, Hiroshi Miyadera, Kazuhiko Kudo

Mechanical Engineering

Ignition and combustion behaviors were observed for pulverized coal particles which were suspended in a laminar upward flow and were heated by a single pulse Nd : YAG laser. The surface temperature of the particles was estimated to increase at a rate of about 10⁶K/s. For a bituminous coal, observations with high-speed video revealed that the coal particles ignited heterogeneously 1-2ms after the laser pulse operation and this was followed by the evolution of volatile materials and their combustion in the gas phase. A rate constant of surface oxidation reaction of the bituminous coal at a temperature range …

Set-Up Saving Schemes For Printed Circuit Boards Assembly, Oded Z. Maimon, Ezey M. Dar-El, Tali F. Carmon

Industrial and Manufacturing Engineering

Focusing on a basic printed circuit board (PCB) assembly line configuration characterized by very long set-up times, we examine two scheduling methods that can significantly reduce the set-up. Both methods -the Grouped Set-Up (GSU) method that has been recently introduced in the literature and the Sequence Dependent Scheduling (SDS) method, which has not been studied in this context -are based on component commonality among PCB types. Using the typical traditional scheduling method as a benchmark, the GSU and the SDS methods are compared in terms of three performance measures: line throughput, average work-in-process (WIP) inventory level, and implementation complexity. Guidelines …

Integration Of Simulation Modeling And Computer Aided Production Management In Computer Integrated Enterprise, Emine Persentili, Sema E. Alptekin

Industrial and Manufacturing Engineering

Designing efficient and integrated manufacturing systems is the first step in attaining computer integrated enterprises (CIE). Integration of planning and implementation phases of manufacturing is essential for taking full advantage of the CIE. In order to design reliable and efficient manufacturing systems, the designers must consider the impacts of planning decisions made by computer aided production management (CAPM) modules on implementations held in manufacturing cells. This paper focuses on two issues. The first issue is importance and necessity of integrating CAPM modules with manufacturing cells. The second issue includes major features of the object-oriented approach and their relevance to our …

Transient Flowmeter Calibration Facility, Paul J. Lefebvre, William W. Durgin

Office of the Provost Scholarship

An apparatus for defining the free surface of a moving column of a fluid in a vertical pipe to enhance the accuracy of measurements of transient rate of flow of the fluid using electromagnetic flowmeter is described. It provides a neutrally buoyant plug which stays in contact with the free surface of the column of the fluid at all times and thus defines the free surface of the fluid moving in the vertical pipe accurately and reduces the oscillations of the free surface of the fluid.

Advanced Aeronatics Design: Project Based Engineering Education At Wpi, D. J. Olinger, William W. Durgin, Andreas N. Alexandrou

Office of the Provost Scholarship

One element of WPI's project-based curriculum is its interdisciplinary Advanced Aeronautics Design Program. Students participating in the program are involved in the design, construction, and flight testing of non-traditional aircraft such as an ultralight solar-powered vehicle, microwave-powered long endurance aircraft, or a flying oblique wing. The WPI project philosophy and character are described and illustrated using examples from the AAD program.

Measurement Of The Nonsteady Flow Field In The Opening Of A Resonating Cavity Excited By Grazing Flow, Hans R. Graf, William W. Durgin

Office of the Provost Scholarship

Flow past the opening of a cavity can excite acoustic resonance. The periodic velocity field in the region of the cavity opening has been measured for various flow conditions and the vorticity distribution has been computed from the measured data using numerical differentiation. The results indicate that the shear layer rolls up into discreet vortices, which travel across the cavity opening. Two resonances were found. The first is characterized by a single vortex being present and results in the greatest amplitude. The second is characterized by the presence of two vortices which excite a distinct but lesser amplitude resonance. As …

Low Gravity Environment On-Board Columbia During Sts-40, M. J.B. Rogers, C. R. Baugher, R. C. Blanchard, R. Delombard, William W. Durgin, D. H. Matthiesen, W. Neupert, P. Roussel

Office of the Provost Scholarship

The first NASA Spacelab Life Sciences mission (SLS-1) flew 5 June to 14 June 1991 on the orbiter Columbia (STS-40). The purpose of the mission was to investigate the human body's adaptation to the low gravity conditions of space flight and the body's readjustment after the mission to the 1 g environment of earth. In addition to the life sciences experiments manifested for the Spacelab module, a variety of experiments in other scientific disciplines flew in the Spacelab and in Get Away Special (GAS) Canisters on the GAS Bridge Assembly. Several principal investigators designed and flew specialized accelerometer systems to …

A Comparison Of Low-Gravity Measurements On-Board Columbia During Sts-40, M. J.B. Rogers, C. R. Baugher, R. C. Blanchard, R. Delombard, William W. Durgin, D. H. Matthiesen, W. Neupert, P. Roussel

Office of the Provost Scholarship

The first NASA Spacelab Life Sciences mission (SLS-1) flew 5 June to 14 June 1991 on the orbiter Columbia (STS-40). The purpose of the mission was to investigate the human body's adaptation to the low-gravity conditions of space flight and the body's readjustment after the mission to the 1 g environment of earth. In addition to the life sciences experiments manifested for the Spacelab module, a variety of experiments in other scientific disciplines flew in the Spacelab and in Get Away Special (GAS) Canisters on the GAS Bridge Assembly. Several principal investigators designed and flew specialized accelerometer systems to better …

Flow Excited Acoustic Resonance In A Deep Cavity: An Analytical Model, William W. Durgin, Hans R. Graf

Office of the Provost Scholarship

Flow past the opening of a deep cavity can excite and sustain longitudinal acoustic modes resulting in large pressure fluctuations and loud tone generation. An analytic model of the interaction of the free stream with the acoustic flow field using concentrated vortices in the shear layer is proposed. The model includes a computation of the power transferred by the traveling vortices to the acoustic oscillation in the cavity. Experimentally measured values for the vortex convection velocity and phase are used to enable calculation of the ensuing oscillation amplititude and frequency ratio. The radiated acoustic power is calculated using the model …

Spaceflight Payload Design, Flight Experience G-408, William W. Durgin, Fred J. Looft, Albert Sacco, Jr., Robert Thompson, Anthony G. Dixon, Dino Roberti, Robert Labonte, Larry Moschini

Office of the Provost Scholarship

Worcester Polytechnic Institute's first payload of spaceflight experiments flew aboard Columbia, STS-40, during June of 1991 and culminated eight years of work by students and faculty. The Get Away Special (GAS) payload was installed on the GAS bridge assembly at the aft end of the cargo bay behind the Spacelab Life Sciences (SLS-l) laboratory. The experiments were turned on by astronaut signal after reaching orbit and then functioned for 72 hours. Environmental and experimental measurements were recorded on three cassette tapes which, together with zeolite crystals grown on orbit, formed the basis of subsequent analyses.

The experiments were developed over …

Artificial Neural Networks For Robotics Coordinate Transformation, Stephen Aylor, Luis Rabelo, Sema E. Alptekin

Industrial and Manufacturing Engineering

Artificial neural networks with such characteristics as learning, graceful degradation, and speed inherent to parallel distributed architectures might provide a flexible and cost solution to the real time control of robotics systems. In this investigation artificial neural networks are presented for the coordinate transformation mapping of a two-axis robot modeled with Fischertechnik physical modeling components. The results indicate that artificial neural systems could be utilized for practical situations and that extended research in these neural structures could provide adaptive architectures for dynamic robotics control.

Automatic Recognition Of Tool Wear On A Face Mill Using A Mechanistic Modeling Approach, Daniel Waldorf, Shiv G. Kapoor, Richard E. Devor

Industrial and Manufacturing Engineering

A strategy is developed for identifying cutting tool wear on a face mill by automatically recognizing wear patterns in the cutting force signal. The strategy uses a mechanistic model development to predict forces on a lathe under conditions of wear and extends that model to account for the multiple inserts of a face mill. The extended wear model is then verified through experimentation over the life of the inserts. The predicted force signals are employed to train linear discriminant functions to identify the wear state of the process in a manner suitable for on-line application.

On Capacity Modeling For Production Planning With Alternative Machine Types, Robert C. Leachman, Tali F. Carmon

Industrial and Manufacturing Engineering

Analyzing the capacity of production facilities in which manufacturing operations may be performed by alternative machine types presents a seemingly complicated task. In typical enterprise-level production planning models, capacity limitations of alternative machine types are approximated in terms of some single artificial capacitated resource. In this paper we propose procedures for generating compact models that accurately characterize capacity limitations of alternative machine types. Assuming that processing times among alternative machine types are identical or proportional across operations they can perform, capacity limitations of the alternative machine types can be precisely expressed using a formulation that is typically not much larger …

A Radiant Flow Reactor For High-Temperature Reactivity Studies Of Pulverized Solids, John C. Chen, Stephen Niksa

Mechanical Engineering

Our radiant two‐phase flow reactor presents several new possibilities for high‐temperature reactivity studies. Most importantly, the thermal histories of the suspension and entrainment gas can be independently regulated over wide ranges. At low suspension loadings, outlet temperatures can differ by hundreds of degrees and gas temperatures are low enough to inhibit hydrocarbon cracking chemistry, so primary products are quenched as soon as they are expelled. With coal suspensions, tars were generated with the highest H/C ratio and lowest proton aromaticity ever reported. Alternatively, particles and gas can be heated at similar rates to promote secondary chemistry by increasing particle loading. …

Suppressed Nitrogen Evolution From Coal-Derived Soot And Low-Volatility Coal Chars, John C. Chen, Stephen Niksa

Mechanical Engineering

This laboratory study uses a novel furnace to resolve nitrogen evolution during the three stages of pulverized coal combustion: primary devolatilization, secondary pyrolysis, and combustion. The behavior of six coals depicts continuous rank variations, as well as suppressed nitrogen evolution from low volatility coals. During primary devolatilization of any coal, aromatic compounds in tar and oils are virtually the only shuttles for nitrogen out of the coal matrix. The small amounts of HCN observed while primary devolatilization winds down probably come from the char, because char particles are significantly hotter than tar in these experiments. Secondary pyrolysis promotes additional HCN …

Unsteady Flow In Vertical, Converging Tubes, Hamid Johari, William W. Durgin

Office of the Provost Scholarship

The discharge of liquids from vertical tubes with various contraction geometries was studied via the unsteady Bernoulli equation. The temporal variations of the exit velocity and fluid level in the tube were found from the numerical integration of nonlinear differential equations. Sudden, quadratic, and exponential contraction geometries were considered. For inlet to exit area ratios greater than two, the flow initially accelerates to a maximum speed and then it decelerates for the geometries studied. The exponential contraction has the shortest discharge time. The solutions also reveal that the largest possible velocity and the shortest discharge time are achieved in a …

Tardiness Heuristic For Scheduling Flexible Manufacturing Systems, Ali S. Kiran, Sema E. Alptekin, A. Celal Kaplan

Industrial and Manufacturing Engineering

This paper evaluates the tardiness performance of a sampling-based adaptive heuristic in a dynamic manufacturing environment. A test bed, following a real world manufacturing system, has been developed. The proposed algorithm has been implemented in this simulated environment. After fine tuning the algorithm, it has been tested in various shop conditions. The results of these simulation studies are summarized.

The Use Of A High Level Cfd Code In Engineering Education, J.E.S. Venart, P. Lemieux, A.C.M. Sousa, D. Tatchell

Mechanical Engineering

An advanced multipurpose Computational Fluid Dynamics (CFD) code, FloSYS, developed for use in a CAD/CAE environment has been utilized in undergraduate and graduate courses in heat transfer. Problems are introduced at an introductory level in: -steady 2- and 3-dimensional conduction, -transient 1-, 2-, and 3-dimensional conduction, -free convective cavity flow with conjugate heat transfer, and -turbulent flows with heat transfer. More sophisticated problems, related to the use of porous media concepts for modelling heat exchangers, and compartment fire modelling are introduced at a more senior level. After one year's experimental use, the CFD code is being recommended for use in …

The Evolution Of The Wpi Advanced Space Design Program - An Evolving Program Of Technical And Social Analysis Using The Nasa Space Shuttle For Engineering Education, Fred J. Looft, Robert C. Labonte, William W. Durgin

Office of the Provost Scholarship

In December of 1982, Worcester Polytechnic Institute, with the cooperation and support of the MITRE Corporation, initiated a primarily undergraduate educational program to develop experiments to be flown onboard a NASA Space Shuttle. Christened the MITRE WPI Space Shuttle Program, it sponsored the development of five educationally meritorious experiments over a period of four years. Although the experiments were ready to fly in early 1986, the Challenger disaster delayed their flight until the Spring of 1991. The delay notwithstanding, the benefits of the first program were sufficient to justify the development of a second set of experiments. More comprehensive in …

Advanced Space Design Program, William W. Durgin, Francis C. Lutz

Office of the Provost Scholarship

Worcester Polytechnic Institute's Advanced Space Design (ASD) Program provides project-based design experiences that combine a highly motivating, need-to-know experience with an integrative capstone design that draws on the know-how of practitioners in the profession. Mechanical engineering students work with their counterparts in electrical, chemical, and civil engineering to develop integrated packages of experiments to be conducted in the micro-gravity environment of space.

Synergy Of Artificial Neural Networks And Knowledge-Based Expert Systems For Intelligent Fms Scheduling, Luis Carlos Rabelo, Sema E. Alptekin, Ali S. Kiran

Industrial and Manufacturing Engineering

In this paper we describe a hybrid architecture that integrates artificial neural networks and knowledge-based expert systems to generate solutions for the real time scheduling of flexible manufacturing systems. The artificial neural networks perform pattern recognition and, due to their inherent characteristics, support the implementation of automated knowledge acquisition and refinement schemes through a feedback mechanism. The artificial neural network structures enable the system to recognize patterns in the tasks to be solved in order to select the best scheduling rule according to different demands. The knowledge-based expert systems are the higher order elements which drive the inference strategy and …

A Suggested Model Program For Cim Education, Sema E. Alptekin

Industrial and Manufacturing Engineering

No abstract provided.

Adaptive Scheduling And Control Using Artificial Neural Networks And Expert Systems For A Hierarchical/Distributed Fms Architecture, Luis Carlos Rabelo, Sema E. Alptekin

Industrial and Manufacturing Engineering

An adaptive expert scheduler was developed that learns by itself and adapts to the dynamic FMS environment. This hybrid system uses a symbiotic architecture composed of expert systems (ESs) and artificial neural networks (ANNs) and provides a learning scheme guided by past experience. The artificial neural networks recognize patterns in the tasks to be solved in order to select the best scheduling rule according to different criteria. The expert systems, on the other hand, drive the inference strategy and interpret the constraints and restrictions imposed by the upper levels of the control hierarchy of the flexible manufacturing system. The level …

A Transient Electromagnetic Flowmeter And Calibration Facility, Paul J. Lefebvre, William W. Durgin

Office of the Provost Scholarship

An electromagnetic flowmeter was developed to measure transient flows at a data rate of 60 Hz. The approach taken was to develop suitable electronics to replace the electronics of a commercially available electromagnetic flowmeter normally used for steady-state operation. Use of the commercially available flowmeter body, which includes the magnetic coils, core, and signal electrodes, provided a relatively economical means of fabricating the transient flowmeter. A transient flow calibration facility consisting of a free-falling water column was also designed and built. Results of the calibrations are presented and show that the flowmeter can accurately measure transient flows up to the …

Ultrasonic Measurement Of The Geometric Parameters Of Gaseous Voids In Low Gravity Fluid Containers, A. T. Patten, William W. Durgin

Office of the Provost Scholarship

A demonstration system for the ultrasonic gauging of fluids in low-gravity has been designed and tested. For purposes of simplification, it was assumed that vapor within a liquid container in low-gravity would form a spherical bubble which would float freely in the container. The project was designed to show that ultrasonic techniques could be used to determine the geometry of the resulting sphere given a worst-case transducer arrangement. The motivation was to simplify transducer mounting requirements so that propellant or other storage vessels could be fitted with ultrasonic gauging systems with a single or perhaps a few transducer penetrations. Data …