Mechanical Engineering Commons^™

Structure Climbing Monkey Robot, Paul Bessent

Master's Theses

This report describes the design, building, and testing of the Structure Climbing Monkey Robot (SCMR). It is composed of seven successive joints and linkages with two grippers at the two ends. Each gripper can act as the base or the end of the robot. The SCMR has the ability to climb any structure. The gripper plates can be changed to grab different kinds of structures, but this one is made to grab 2x4‘s. A program was written to assist the user to grab four non-coplanar, non-orthogonal points.

The SCMR is actuated by a total of nine motors: two to open …

Thermodynamic Based Model Eliciting Activities For Undergraduate Mechanical Engineering Education, Paul Nicholas Van Bloemen Waanders

Master's Theses

Undergraduate engineering education is designed to prepare students for their careers.  The rise of technology in modern engineering allows for a shift in the way undergraduates are prepared for the modern workplace.  Model Eliciting Activities (MEAs) allow students to think critically about their own work and allow instructors to analyze the students’ problem solving methods.  To ensure that new MEAs are as effective as possible they are subject to six basic principles: model construction, reality, generalizability, self-assessment, model documentation, and effective prototype.

This document focuses on evaluating new MEAs for their adherence to the six principles from an instructor's and …

Bevcool, Matthew (Matt) Slette, Ryan Talyat, Camille Sybert

Mechanical Engineering

A consumer product for rapidly cooling canned and bottled beverages.

Automated Mail Stacker, Robert (Rj) Atkinson, Stephanie Henning, Tyler Wetzel

Mechanical Engineering

No abstract provided.

Marauder Marine: Spearfishing Float Design, Kevin Glen, Kyle Lancaster, Andrew Wickham

Mechanical Engineering

No abstract provided.

Flow Loop Simulator, John Abruzzini, Manuel Carrasco, Neil Sutherland, Elise Woolworth

Mechanical Engineering

PG&E’s Diablo Canyon Power Plant (DCPP) has requested an operational flow loop simulator to aid in operator/technician training. The flow loop simulator will provide hands-on training that the current plant training process cannot model. This project is a continuation from the 2009-2010 school year. Project scope and design requirements were gathered from the previous group’s design reports as well as meetings with PG&E. The goal of this year’s project team is to verify, enhance and implement the schematic diagram proposed by last year’s team.

The main focus of the flow loop simulator is to provide operators and technicians with …

Automated Adaptive Feeding Device, John Dolcini, Stephanie Smith, Pavel Yakovlev

Mechanical Engineering

No abstract provided.

Pop-A-Wheelie Design Team, Mackenzie Hill, Thuyen Nguyen, Shaun Van't Hul

Mechanical Engineering

The purpose of this report is to illustrate the Pop-a-Wheelie design team’s progression and implementation of a concept in regards to the project sponsored by Break the Barriers (BTB). The Pop-a-Wheelie design team was tasked to design two devices that will be attached onto wheelchairs. The devices should facilitate the independence of user’s ability to pop-a-wheelie and return to an upright position without any assistance. After a list of specifications was agreed upon, the design process initiated. All customer specifications are listed in Objectives section located in Chapter 1: Introduction. A complete engineering specification table can be found in the …

Cal Poly Human Powered Helicopter, Josiah Auer, Eric Behne, Dave Berry, Rebecca Hennings, James Koch, Ian Marquardt, Josiah Mayfield, Sean Miller

Mechanical Engineering

The following report encompasses the Cal Poly Human Powered Helicopter team’s efforts during the 2010-2011 academic year. The intention of this project is to further the knowledge of human powered helicopter design and to validate an ideal configuration through experimental tests and analysis. 

A. Background

The Sikorsky Prize offered by the American Helicopter Society has been the catalyst for many attempts at Human Powered Helicopter (HPH) flight. The requirement to win the prize is a continuous, human powered flight of more than 60 seconds that stays within a 10 meter square box and reaches an altitude greater than 3 meters …

Solar Powered Oil Well Site, Jonathan Hyland, Matthew Mastro, Kyle Moore

Mechanical Engineering

No abstract provided.

Competition Sit Ski Final Design Report, Kyle Martinez, Vinay Clauson, Ben Woodward

Mechanical Engineering

This project consisted of designing and fabricating a competition sit ski for an above-knee double-amputee, Andy Soule.  Andy is a talented athlete who won a bronze medal in the 2010 Winter Paralympics.  The project was completed by VinayClauson, Kyle Martinez, and Ben Woodward, mechanical engineering seniors at California Polytechnic State University in San Luis Obispo, CA. The project advisor, Professor Sarah Harding, and sponsor Dr.  Brian Self, of the Mechanical Engineering Department at Cal Poly, oversaw the project with the help of Jon Kreamelmeyer, a former coach of Andy's and a valuable source of knowledge.  The sit ski project was …

Power Steering Concept, Anthony N. Escobedo, William Ryan Flores, Russell Haverstock

Mechanical Engineering

This senior project was created in conjunction with Edwards Lifesciences. This project was created under an non-disclosure agreement and will not be submitted to any outside sources. The submitted title page will act as proof of completion.

Mustang Adaptive Nordic Sports Conceptual Design Report, Krystina Murrietta, Tom Silva, Allen Thrift, Dan Murray

Mechanical Engineering

Mustang Adaptive Nordic Sports has undertaken a recreational sit ski as a mechanical engineering senior project. The team consists of four seniors: Daniel Murray, Krystina Murrietta, Tom Silva, and Allen Thrift. The goal of this project was to design, build, and test an adjustable sit ski that is lightweight and accommodates different users. The first half of this project focused on researching past senior projects and existing designs, defining the need and specifications, brainstorming, designing, and analyzing the validity of the final design. The second half of this project required the acquiring materials, building the prototype and testing it. The …

Rock-N-Bowler Ii, Josh Grip, Travis Rodrigues, Richard Rozporka

Mechanical Engineering

The report of the creation of an adaptive bowling device designed for people in powered wheelchairs. The basic design is a ramp that attaches to the wheelchair and has the ability to add spin to the ball to allow the user to hook the ball.

Rayleigh Test Apparatus Design Report, Josef Duller, Owen Raybould, James Nicovich

Mechanical Engineering

The Rayleigh Test Apparatus is a device that will be used to test the thermodynamic properties of Nitrous Oxide to assess the feasibility of using this fluid as a coolant for a hybrid rocket aero spike. The aero spike is intended to redirect the propulsion flow as it leaves the engine to create a more efficient flow pattern at low and high altitudes. However, there are issues of overheating which leads to melting of the aero spike. For this reason, the use of nitrous oxide (N2O) as a coolant is being explored. N20 is being considered because it is already …

Photovoltaic System Design For Dc House, Luis B. Perez, Hao Ming Mai

Electrical Engineering

The objective of this project is to research and design a practical 200W photovoltaic system at the lowest cost and highest efficiency in order to support the DC House Project. The impetus for this project stems from the necessity of delivering energy to people in developing countries who otherwise lack the benefits of electricity. The Photovoltaic System Design is divided into two main parts, the buck DC-DC converter and the optimized photovoltaic panel. The converter consists of schematics, efficiency calculations, load/line regulation calculations, component comparisons, data plots from simulations and testing. The optimized photovoltaic panel section includes component comparisons, complete …

Development Of A Cubesat Instrument For Microgravity Particle Damper Performance Analysis, John Trevor Abel

Master's Theses

Spacecraft pointing accuracy and structural longevity requirements often necessitate auxiliary vibration dissipation mechanisms.  However, temperature sensitivity and material degradation limit the effectiveness of traditional damping techniques in space.  Robust particle damping technology offers a potential solution, driving the need for microgravity characterization.   A 1U cubesat satellite presents a low cost, low risk platform for the acquisition of data needed for this evaluation, but severely restricts available mass, volume, power and bandwidth resources.  This paper details the development of an instrument subject to these constraints that is capable of capturing high resolution frequency response measurements of highly nonlinear particle damper dynamics.

Poroelastic Finite Element Analysis Of A Heterogeneous Articular Cartilage Explant Under Dynamic Compression In Abaqus, Kelsey Kiyo Kam

Master's Theses

A poroelastic finite element model of a heterogeneous articular cartilage disc was

created to examine the tissue response to low amplitude (± 2% strain), low

frequency (0.1 Hz) dynamic unconfined compression (UCC). A strong correlation

has been made between the relative fluid velocity and stimulation of

glycosaminoglycan synthesis. A contour plot of the model shows the relative fluid

velocity during compression exceeds a trigger value of 0.25 μm/s at the radial

periphery. Dynamic UCC biochemical results have also reported a higher

glycosaminoglycan content in this region versus that of day 0 specimens. Fluid

velocity was also found not to be …

Optimization And Modeling Tools For Telescope Hexapod Structures, Michael Edward Feeney

Master's Theses

Hexapod trusses are an important element in many mechanical design systems. The natural frequency and stiffness behavior under geometric and mass variations of such structures is largely undocumented. Furthermore, the ability to quickly model hexapod designs and explore a large design-space in finite element software packages is, in general, time consuming and inefficient. The purpose of this project was to develop software tools that made design-space exploration (modeling and simulation processes) for hexapod structures drastically more efficient. Secondly, the project included an experimental analysis portion to demonstrate the various modal study techniques and to validate finite element analysis predictions. Lastly, …

Building Balls: Final Design Report, Jumpsport Inc., Gary Johnson, Rosalie Mangione, Steven (Steve) Rose

Mechanical Engineering

JumpSport, a major trampoline company, has requested Cal Poly to design a custom play-structure consisting of large diameter balls with two types of connectors-long rod connections and very close connectors (for a ball-to-ball type connection).  By the end of the project, appropriate testing will be carried out on the connections and a full-scale model will be constructed.

After an extensive design process, our team of three decided on a rod connection style for both the long and short connectors.  These consist of a hook that latches into a loop protruding from the ball where the hook is attached by a …

Port Flow Test System, Daniel Chairez, Chelsea E. Crawford, Daniel S. Welch

Mechanical Engineering

Solar Turbines Gas Compressor Engineering Division of San Diego, California called upon the Mechanical Engineering students of California Polytechnic University, San Luis Obispo to provide recommendations for optimization of compressor end cap port design. Various sizes of compressors have end caps with numerous ports that exchange fluids between the inside and outside of the working fluid pressure vessel. Because so many ports must exist on the end caps, unusual flow paths are created to supply the appropriate location within the compressor. These flow paths commonly consist of a drilled inlet hole which intersects with a sudden expansion. The sudden expansion …

Rapid Animatronic Target System, Brandon Keith Bray, Matt Gerhardt Guise, Martin Thomas Quinn

Mechanical Engineering

No abstract provided.

Simulation And Validation Of Two-Component Flow In A Void Recirculation System, Oscar Eduardo Daza

Master's Theses

Nuclear power plants rely on the Emergency Core Cooling System (ECCS) to cool down the reactor core in case of an accident. Occasionally, air is entrained into the suction piping of ECCS causing voids that decrease pumping efficiency, and consequently damage the pumps. In an attempt to minimize the amount of voids entering the suction side of the pump in ECCS, a Void Recirculation System (VRS) experiment was conducted for a proof of concept purpose. While many studies have been oriented in studying two-component flow behavior in ECCS, none of them propose a solution to minimize air entrainment. As a …

Effect Of Gold Content On The Reliability Of Snagcu Solder Joints, Jianbiao Pan, Julie Silk, Mike Powers, Patrick Hyland

Industrial and Manufacturing Engineering

Electroplated Ni/Au over Cu is a popular metallization for PCB finish as well as for component leads, especially wire-bondable high frequency packages, where the gold thickness requirement for wirebonding is high. The general understanding is that less than 3 wt% of Au is acceptable in SnPb solder joints. However, little is known about the effect of Au content on the reliability of SnAgCu solder joints. The purpose of this study is to determine the acceptable level of Au in SAC305 solder joints. Three different package platforms with different Au thicknesses were assembled on boards with two different Au thicknesses using …

Evaluation Of Transient Refrigerant Migration Modeling Approach On Automotive Air Conditioning Systems, Bin Li, Steffen Peuker, Pega Hrnjak, Andrew Alleyne

Mechanical Engineering

Automotive air conditioning systems are subject to constantly changing operation conditions and steady state simulations are not sufficient to describe the actual performance. The refrigerant mass migration during transient events such as clutch-cycling or start-up bas a direct impact on the transient performance. It is therefore necessary to develop simulation tools which can accurately predict the migration of the rerrigerant mass. To this end a dynamic model of an automotive air conditioning system is presented in this paper using a switched modeling framework. Model validation against experimental results demonstrates that the developed modeling approach is able to describe the transient …

Geomagnetic Compensation For Low-Cost Crash Avoidance Project, John C. Torres

Master's Theses

The goal of this work was to compensate for the effects of the Earth’s magnetic field in a vector field magnetic sensor.  The magnetic sensor is a part of a low-cost crash avoidance system by Stephane Roussel where the magnetic sensor was used to detect cars passing when it was mounted to a test vehicle.  However, the magnetic sensor’s output voltage varied when it changed orientation with respect to the Earth’s magnetic field.  This limited the previous work to only analyze detection rates when the test vehicle travelled a single heading.  Since one of the goals of this system is …

Predicting Articular Cartilage Constituent Material Properties Following In Vitro Growth Using A Proteoglycan-Collagen Mixture Model, Michael Stender

Master's Theses

      A polyconvex continuum-level  proteoglycan Cauchy stress function was developed based on the continuum electromechanical Poisson-Boltzmann unit cell model for proteoglycan interactions. The resulting proteoglycan model was combined with a novel collagen fibril model and a ground substance matrix material to create a polyconvex constitutive finite element model of articular cartilage. The true collagen fibril modulus , and the ground substance matrix shear modulus , were varied to obtain the best fit to experimental tension, confined compression, and unconfined compression data for native explants and explants cultured in insulin-like growth factor-1 (IGF-1) and transforming growth factor-β1 (TGF-β1).  Results indicate …

Tower-Tracking Heliostat Array, Joel T. Masters

Master's Theses

This thesis presents a method of tracking and correcting for the swaying of a central receiver tower in concentrated solar production plants.  The method uses a camera with image processing algorithms to detect movement of the center of the tower.  A prototype was constructed utilizing a CMOS camera connected to a microcontroller to control the movements of three surrounding heliostats.  The prototype uses blob-tracking algorithms to detect and correct for movements of a colored model target.  The model was able to detect movements in the tower with average error of 0.32 degrees, and was able to correctly orient the surrounding …

High-Resolution, Non-Contact Angular Measurement System For Psa/Rsa, Ronald D. Sloat

Master's Theses

A non-contact angular measurement system for Pitch Static Attitude (PSA) and Roll Static Attitude (RSA) of hard disk drive sliders is designed and built. Real-time sampling at over 15 KHz is achieved with accuracy of +/- 0.05 degrees over a range of approximately 2-3 degrees. Measuring the PSA and RSA is critical for hard drive manufacturers to control and improve the quality and reliability of hard drives. Although the hard drive industry is able to measure the PSA and RSA at the subassembly level at this time, there is no system available that is able to measure PSA/RSA at the …

3-D Terrain Mapping And Navigation Using A Laser Range Finder, Matthew L. Azevedo, Matthew Parilla, Kevin K. Parsons

Mechanical Engineering

The purpose of this Senior Project is to develop and implement a three-dimensional mapping and navigation system utilizing laser technology on a robotic platform.  The sponsor of this project, Synbotics® Incorporated, currently has an obstacle avoidance system only operating in a single horizontal plane.  This limits the mapping and navigation ability of the robot because objects below and above this plane are not accounted for.  A three-dimensional system is needed to allow the robot to better navigate and map an area by accounting for these objects in the third dimension and avoiding collisions.  Keith Guy, Synbotics® Chief Executive Officer, requested …