Mechanical Engineering Commons^™

An Eulerian-Pfem Approach To Model Transient Capillary Forces On Moving Contact Lines Of Spreading Liquid Drops: Applications In Hydraulic And Fluid Dynamics, Elaf N. Mahrous, Syed Yousufuddin, Muhammad Saleem Professor, Mohammed N. Iqbal, Muhammad T. Bin-Saleem

Journal of Engineering Research

This study addresses the complexities of simulating multiphase flows, particularly the dynamics of droplet behaviour on solid substrates, which are influenced by intricate capillary interactions. Despite advancements in fixed-grid and moving-grid methodologies, there remains a critical gap in accurately modelling transient phenomena and dissipative forces at the solid-liquid interface. We introduce a novel Eulerian-particle finite element method (PFEM) framework that captures the transient capillary forces associated with the movement of contact lines in liquid droplet spreading scenarios. Through a numerical assessment of three established dissipative force models—Jiang’s, Bracke’s, and Seeberg’s we identify Jiang's model as the most effective and stable …

Efficient Thermal Design Of Data Centers, Keats M. Baggett, Andrew Ergood, Colin Brace, Jack Zilligen

Mechanical Engineering

Our sponsor needs a way to categorize and quantify the top 3 colocation center sites based on a series of criteria for given power specs. The sponsor also needs a single innovative cooling method to meet thermal and power requirements while also being manufacturable at scale. This device must also be able to interact with the given Colocation Heating Ventilation and Air Conditioning (HVAC) system. This design will be tested to provide insight and data that will be applicable to further the development of colocation center cooling. This project will be executed by the Cal Poly senior project team and …

Van Accessibility, Ann Larson, Camelia Anne Noureddine, Stephanie Rose Ruzicka, Kayla Joanne Gowey

Mechanical Engineering

The SLO Achievement House provides resources and activities for their clients, including daily trips to different parts of the community, to keep their clients connected to society. These trips require the clients, many of whom struggle with general mobility and strength, to step up to the high entrance of a van or company car. This daily activity poses a challenge both physically and emotionally for the clients. The current solution utilizes commercially available step stools, which lack handrails, overall stability, and adequate step depth. The Achievement House needs a stool or ramp tailored to their client’s needs and their specific …

Uv Vessel Hoist Scope Of Work, Quinn J. Horak, Harvey Perkins, Andrew A. Osborn, Mikayla H. Nieman

Mechanical Engineering

The San Luis Obispo Wastewater Treatment Plant uses ultraviolet (UV) tubes to purify water. These tubes are cleaned by an internal wiping mechanism that must be removed for servicing and replacing damaged tubes. Currently, this is accomplished by using an engine hoist, but this method requires a large amount of effort and is not safe. Technicians have requested a new method of lifting wiper mechanisms that is safer, faster, and easier to use than their current method.

To solve this problem, we have developed a design that consists of a custom gantry crane with a hoist on a trolley. The …

Brush Seal Cycling Test Rig, Angelo J. Reis, Neil M. Bedagkar, Max A. Soury, Eoin K. Lenham

Mechanical Engineering

To prevent backflow from the high pressure compressor stages of their gas turbines to lower pressure regions, Solar Turbines utilizes brush seals along their driveshafts. Due to manufacturing limitations, no shaft is perfectly symmetric about its rotating axis, leading to orbiting that creates asymmetric friction on the shaft through rubbing. With this biased application of friction comes a hotspot on one side of the shaft, causing bowing of the shaft and cascading into an amplified vibrational response. Our goal is to gather data on this phenomenon and offer a potential solution.

2024-2025 Cal Poly Fluid Power Vehicle Competition Team, Jaskaran Singh Hothi, Justin Menzie Lesko, Tristan Kai Crawford, Lucas Rupert Erickson, Diego Velazquez

Mechanical Engineering

The Fluid Power Vehicle Challenge (FPVC) provides an avenue for the exploration of fluid-powered transportation, adhering to regulations set by the National Fluid Power Association (NFPA). This document serves as a roadmap for our team’s research, design, and manufacturing of a vehicle for participation in the FPVC. The team’s journey began with extensive background research, encompassing stakeholder engagement, analysis of existing solutions, and education on fluid power fundamentals. From this information, we decided to focus on enhancing mechatronics systems, improving the transmission, optimizing the mounting, adding a pneumatic element, and improving the efficiency of the hydraulic system of the vehicle …

Hi-Trac Camera Jig, Gabriel Frank Junge, Josh Sherreitt, Jake Weiser, Luke Silver

Mechanical Engineering

Uranium fuel assemblies are stored upright in an underwater container inside the spent nuclear energy fuel pool at Diablo Canyon. The engineers and in-service-inspection team all work together to safely locate this container inside the pool on pins so it is guaranteed safe before they begin loading it with spent uranium fuel rods. The Operators currently employ the use of a zip-tied camera jig that is lowered into the pool along with the tank (called a HI-TRAC) to ensure it is oriented correctly in the pool. This camera jig is in desperate need of re-vamping and re-designing to optimize efficiency …

Design Principles For Robotic-Controlled 3d Printing Of Soft Tissue-Mimicking Materials, Karina Mealey

Master's Theses

Geometrically and physically accurate 3D models are emerging as essential tools for surgeons in pre-operative planning and training, but current methods of producing these models are not sufficient. Existing solutions have downsides such as high costs, long and tedious production times, high complexity resulting in a lack of scalability, or an inability to meet material requirements for accurately simulating human tissue.

The objective of this work is to develop principles for a low-cost, easy-to-use 3D printing system capable of prototyping with soft tissue-mimicking materials. To pursue this goal, a MyCobot280 robot arm was used as the mechanism to explore the …

Floating Wind Turbine Foundation, Clayton Lahodny, Dillon Nelson, Trevor Ortega, Andrew Cervantes

Mechanical Engineering

The 2024 Collegiate Wind Competition (CWC) has introduced a new element to their Turbine Design Competition: a floating foundation. In previous years, foundations have been fixed-bottom in a box of sand and water. The Cal Poly Wind Power Club, who competes in the CWC every year, requires a floating foundation to be designed, manufactured, and tested to assist in winning the competition. The foundation is a large, hollow, cylindrical barge with a hanging spar (heavy mass). The barge will provide a restoring moment using buoyancy, and the heavy spar provides additional restoring moment. Four cables will be attached at the …

Scitechatorium, Olivia Lafferty, Yvonne Brien Miller, Colton Swinth, Savannah Pinheiro, Gage Heinze

Mechanical Engineering

Bellevue Santa-Fe Charter School (Bellevue) is a K6th grade public charter elementary school in Avila Beach, California. The primary focus at Bellevue is fostering unique learning experiences, empowering students through project-based learning, and engaging students in creative endeavors. Following these themes, the school has allocated space and funding for an on-campus science and technology museum known as the SciTechatorium. The museum is currently open during students’ lunch period, providing interactive displays on concepts in human biology, nature and wildlife, physics, and electronics. Bellevue’s K-6th grade science teacher, Christian Strauli, and Bellevue parent volunteers are primarily responsible for the museum’s upkeep …

License To Drill, Gabrielle Noemi Orlando, Alexcias Olga Meeks, Dayana Guadalupe Gonzalez, Mark Dahmen

Mechanical Engineering

The goal of this project is to provide the student machine shops with an updated License to Drill (LTD) certification training, formally known as the Red Tag. The current training has two key components: a preliminary Canvas course and an in-person training with a safety tour, safety quiz, and a hands-on project. Currently, the hands-on project is outdated and unengaging. Thus, the primary focus is to replace it with an inspiring and memorable project, which includes written and visual instructional content on how to make it. The Canvas will thus be updated, a new instructional video will be created, and …

Lidss Raft Battery Pack Integration, Jack Maxwell, Vincent Stevens, Matthew Hoodmaker, Colin Flanders

Mechanical Engineering

Lawrence Livermore National Laboratory is a critical member of the United States Department of Defense. Their Independent Diagnostics Scoring System (LIDSS) uses rafts that operate in the ocean to collect missile test data. Several times a year, the United States will test their Inter-Continental Ballistic Missiles by launching them into the ocean near the Marshall Islands. This is where the LIDSS rafts collect their test data. Our project was centered around re-designing the battery pack used by the rafts. The current battery pack design experiences water ingress problems and is difficult to access. Our re-designed battery pack is waterproof to …

Thermal Modeling Techniques For Additively Manufactured Porous Metals, Lucas D. Rambo

Master's Theses

Advances in additive manufacturing have enabled the creation of metallic components with tailored porosity, offering design flexibility for thermal, structural, and fluid transport applications. This thesis investigates the effective thermal conductivity (ETC) of porous Inconel 625 (IN625) and Inconel-ceramic composites (IN625-RAM2) fabricated by Laser Powder Bed Fusion (LPBF) using Elementum 3D’s PermiAM technology. Experimental measurements of thermal conductivity using the laser flash method are compared to numerical models built from micro-computed tomography data. Simulations were performed using both finite element (FE) and finite volume (FV) methods to evaluate thermal transport in real microstructures. The study investigates the effects of micro- …

Design, Fabrication, And Testing Of A Dual-Rate Spring System For Mountain Bike Frames, Lucas P. Grizzle

Master's Theses

The design of full-suspension mountain bikes is a careful balance of suspension kinematics, structural dynamics, and manufacturing optimization for the expected use case. A bike designed to excel in one area will likely exhibit reduced performance in others. This optimization problem is addressed by designing, integrating, and testing a dual-rate spring system within a fully custom frame. The dual-rate spring is fully decoupled from the rest of the suspension kinematics, providing designers with an additional parameter to achieve ideal suspension behavior. This is accomplished by placing a thermoplastic polyurethane (TPU) bushing in series with the rear shock. The influence of …

Hands-Free Balance Protocol And Development Of An Iphone App For Self-Assessment, Jacob Matties

Master's Theses

For many clinical populations, the measurement of balance is a critical task. Previous studies have agreed that smartphone IMUs provide a valid measure of balance that can be significantly correlated with force plate measurements and is sensitive enough to distinguish between various balance poses, but many balance assessment protocols require uncommon equipment or the use of hands during assessment. These limit accessibility of balance assessment. To eliminate the need for hands or any additional equipment, this study assessed the use of a smartphone recording the root mean square of 3D acceleration magnitude. The goal of the study was to determine …

Molecular Dynamics Study Of Phase Change And Interfacial Behavior In Nanoconfined Argon, Ying-Chu Chen

Mechanical Engineering Research Theses and Dissertations

As electronic devices continue to reduce in size, effective thermal management becomes increasingly critical. Thin-film evaporation offers a promising solution due to its high heat flux capacity and passive nature. However, the applicability of continuum theory to thin-film evaporation becomes uncertain at the nanoscale. This work presents a two-phase Molecular Dynamics(MD) study of liquid argon confined within two parallel platinum walls, focusing on both equilibrium and non-equilibrium phase change behavior under nanoscale confinement.

In the first phase, Equilibrium Molecular Dynamics (EMD) simulations investigate the influence of channel height (4, 8, and 16 nm) and wall-fluid interaction strength on bulk and …

Mechanical Engineering Senior Design Capstone Modine Engineering: Collapsible Hvac Coil Expansion Table, Austin M. Hipskind

Honors Theses

For the Mechanical Engineering Senior Design class, teams of seniors were asked to find a sponsor company willing to provide a problem they were experiencing at a local plant. Using the skills gained throughout college, they were asked to go through a standardized problem-solving method to develop a solution for the sponsor company. I was teamed with Fernando Arellano and Henry Lindsey to work with Modine Engineering on creating a modular and collapsible table for use with large, custom-designed coils. This table would have to hold large, heavy coils during the expansion process. Modine requested a 3D design, the cost …

Development Of Predictive Maintenance For Centrifugal Pumps, Elliot B. Lange

Honors Capstones

Over prolonged periods of time, mechanical machinery requires regular maintenance to ensure optimal performance. Conventionally this maintenance is done on a regular schedule with predefined procedures to repair all aspects of the machine. As machine learning models become more applicable in everyday life, these algorithms can be leveraged to predict failures in mechanical devices. This project worked toward creating a predictive maintenance machine learning model for centrifugal pumps that can identify and predict discrete failure modes. As a result of the project, a pump loop setup was constructed. The purpose of this report is to provide a guide for how …

Computational Modeling Of Torque Arm And Load Cell Interactions In Uta Racing Brake Dynamometer, Anthony A. Aiyedun

2025 Spring Honors Capstone Projects - Archive

The UTA Racing Team is developing a brake dynamometer to measure the coefficients of friction of various brake pads and calipers under controlled conditions. The dynamometer simulates on-track braking scenarios, testing brake pads at temperatures up to 1300ºF and pressures similar to racing environments. Its primary goal is to generate accurate friction vs. temperature graphs for various brake pad and rotor combinations, addressing the need for dedicated testing equipment. This project creates an ANSYS simulation of the torque arm and load cell interaction. The computational model accurately represents the relationship between applied torque and measured load cell force, incorporating precise …

Ultrafast Laser Surface Structuring For Wettability Control On Copper, Akshay Arvind Nagvenkar

All Theses

Wettability is a crucial surface property influencing various phenomena, including heat transfer, cell adhesion, and corrosion. Engineering devices can achieve superior performance by precisely manipulating surface wettability. As a result, extensive research has focused on developing surfaces that exhibit either extreme water attraction (superhydrophilic) or strong water repellency (superhydrophobic). Tailoring surface wettability paves the way for numerous applications, such as drag reduction in marine vessels, controlled drug delivery, efficient water collection, advanced liquid transport systems, oil-water separation, anti-corrosion coatings, friction reduction, and self-cleaning materials. Ultrafast laser surface structuring is a promising approach for engineering multifunctional surfaces, effectively modifying material properties …

Tsunamigenesis On A Buoyant Granular Layer As A Model Of Ice Mélange In Ice-Choked Fjords, Nathan F. Reyner

All Theses

Glacial calving events can often create destructive tsunami waves in ice-choked fjords in the arctic region, posing a threat to local inhabitants and damaging coastlines. Here the sea is covered by a polydisperse granular material called ice mélange, whose properties can affect the wave characteristics. To investigate the role of a buoyant granular layer, as a model of ice mélange, on tsunami generation, or tsunamigenesis, a series of laboratory experiments were conducted by collapsing a column of dense granular material into a body of water with a layer of buoyant particles distributed across the liquid surface. Experiments were performed over …

Design And Optimization Of Aquaculture Gear: Development Of A Cage-Integrated Reeling Mechanism For Oyster Farming, Felicity Bryant

Honors Theses

This project encompasses the design, fabrication, and testing of a cage-integrated reeling system aimed at reducing the physical labor required in oyster aquaculture at Bama Bay Oyster Farm, the last operational oyster farm in Mobile Bay. The proposed system includes two primary components: lightweight, modular oyster cages and a dual-winch reeling device for automated retrieval. Three cage prototypes—rectangular, oval, and hexagonal—were evaluated for structural performance and fabrication feasibility. The oval design was ultimately excluded due to practical fabrication limitations. The rectangular and hexagonal designs were fabricated using recycled materials and tested under the most extreme environmental conditions derived from years …

Reconfigurable Python Autopilot Software For Rc Aircraft, Kate Doiron

Honors Theses

No abstract provided.

The Trials And Tribulations Of Building An Ebike From Recycled Parts, Olivia Conrady

Senior Honors Projects

The United States is far from being “walkable” in most suburban areas. Though public transportation has grown in its infrastructure in some large cities, it is far from sufficient. As a result of this, millions of people drive their cars every single day -- a practice that is unsustainable and becoming an increasingly evident issue. One possible solution that has become popular is the use of electric bicycles, since they are less physically taxing than a normal bike and allow for quicker transport. Though electric bicycles have been on the rise, they are still well outside of many people’s budget, …

Signal Modeling Of High Purity Germanium Detectors, Brooke Parker Thibodeau

Honors Scholar Theses

Pulse shape analysis can be used to analyze radiation incident on a semiconductor diode detector. Finite element analysis (FEA) can be used to simulate high purity germanium detectors with user-specified geometry, impurity concentration, and bias voltage. Subsequent streamline calculation can be used to conduct pulse shape analysis for single and multiple site gamma-ray interactions within the detector volume. Cross sections of the detector can be visualized by contour plots of the electric field, drift velocity magnitude, and collection time, as well as t30 and t90 rise-time values.

Effects Of The Gravity Gradient On The Path Of 1i/‘Oumuamua, Hannah R. Richardson

Honors Theses

In October 2017, the asteroid 1I/’Oumuamua first passed into viewing range [1]. The asteroid is notable for being the first interstellar object to enter the solar system. 1I/’Oumuamua was also unusual in its geometry; it is thought to have an aspect ratio of 6:1 and a length of approximately 400 m [2] [3]. The asteroid was observed to experience a non-Keplerian acceleration estimated to be on the order of 1⇥10−6 m s2 . Several theories have been proposed for the cause of this acceleration, all of which are non-gravitational in nature: volatile outgassing, photon pressure, and solar winds [1][4]. However, …

Finding Groundwater With Electricity: Research And Testing Of An Electro-Resistive Ground-Surveying Device For Use In Well-Drilling Applications, Samuel L. Heath

Senior Honors Theses

A custom-built electro-resistive water detection device is tested under various conditions to evaluate its overall performance and sensitivity to changing variables. The tests, designed to assess accuracy and precision, revealed that the prototype exhibits high reliability (~ 99%) for both Schlumberger and Wenner arrays across different electrode spacings and soil conditions. Moreover, the measured resistivity values from the soil tests aligned with established literature ranges for each soil type. The device also showed the ability to consistently detect changes in soil water content by producing measurable variations in resistivity. At a total cost of $181, this prototype can serve as …

Using Optical Dielectrophoresis For Microbead And Cell Manipulation, Leigh K. Smith

Mechanical Engineering Undergraduate Honors Theses

Dielectrophoresis is a common method used to manipulate particles on the microscopic scale. Optically Induced Dielectrophoresis or ODEP is the specific method used in this research. All experiments were conducted in Dr. Tung’s Micro and Nano Systems lab at the University of Arkansas’ ENRC. An ODEP system was created in the lab for manipulating microbeads (6-10 micrometers (μm) in diameter) and E. coli cells (1-2 μm in diameter).

Experiments were performed on the microbeads to see how changing the parameters of the device affects the force caused by ODEP on the beads. The parameters that could be changed in the …

Optimal Parameters For Electrode Free Local Anodic Oxidation Lithography, Maxwell C. Cleveland

Mechanical Engineering Undergraduate Honors Theses

Dr. Steve Tung’s research lab is developing a device for sequencing DNA strands. A key component of this device is a nano sensor fabricated using monolayer graphene. To create the sensor, the graphene must be precisely patterned. Graphene, a single layer of carbon atoms, is an ideal material for detecting electrical signals from DNA bases due to its excellent conductivity.

The current fabrication method uses Atomic Force Microscopy (AFM) in combination with Electrode-Free Local Anodic Oxidation (LAO) lithography. While AFM is typically employed for nanoscale imaging, pairing it with LAO lithography enables the patterning of graphene into nanoribbons capable of …

Stability Of Holes In Granular Raft, Plabon Kumar Saha

All Theses

A granular raft at an oil–water interface exhibits unique mechanical properties, including the ability to form and sustain stable holes. In this study, we experimentally investigate the formation, stability, and collapse dynamics of holes in particle rafts composed of micrometer-sized particles. Holes are created using a hollow cylinder, which generates a meniscus that inhibits particle motion, thus stabilizing the hole. Stable holes are formed when their size reaches a critical value, which depends upon the capillary length. The critical hole size does not depend upon the circularity of the hole. We show that capillary forces due to the presence of …