Mechanical Engineering Commons^™

Tactical Activities To Improve The Effectiveness Of Concrete Batching Plant Based On Overall Equipment Effectiveness Analysis, Yurida Ekawati, Iddo Christian Sutrisno, Teguh Oktiarso

Journal of Mechanical Engineering Science and Technology (JMEST)

The growth of infrastructure projects has led to an increased demand for ready-mix concrete. A company that produces ready-mix concrete using a batching plant encountered difficulties in fulfilling customer orders due to the high rate of machine downtime. Overall equipment effectiveness (OEE) was employed to examine these issues at the tactical activities, where the root causes of losses that occur in the OEE components of availability, performance, and quality were addressed. The OEE analysis was extended to encompass maintenance effectiveness measures, as the anticipated solution to the problem was not the replacement of the machine, but rather an enhancement of …

Friction Modeling Of Composite Brake Pads With Ulin Wood Powder (Eusideroxylon Zwageri), Muhammad Rezki Fitri Putra, Hajar Isworo, Muhamad Noor Yasin, Rachmat Subagyo

Journal of Mechanical Engineering Science and Technology (JMEST)

This study investigates the performance of composite brake pads made of Ulin (Eusideroxylon zwageri) sawdust using simulation modeling, focusing on the pressure distribution, frictional stress, and contact state in five brake pad designs (DS0 to DS4). The brake pad designs used U-shaped grooves to improve cooling efficiency and debris removal. The results show that DS1 and DS2 exhibit the most uniform pressure distribution, with maximum values of 0.045 MPa and 0.048 MPa, respectively. DS1 recorded the highest peak frictional stress at 2.53 × 10-8 MPa, while DS2 showed consistent stress stability, reducing the possibility of uneven wear. DS3 achieved a …

The Influence Of Sodium Chloride Treatment On The Sisal Fiber Bundle’S Properties, Tamaryska Setyayunita, Heru Suryanto, Aminnudin Aminnudin

Journal of Mechanical Engineering Science and Technology (JMEST)

Currently, composite board manufacturing using natural fiber has the potential to be expanded due to environmental awareness. To produce high-performance natural fiber, treatment is needed to improve natural fiber’s mechanical and physical properties. One of chemical treatments is by using sodium chloride (NaCl). This study aimed to investigate the characteristics of sisal fiber after NaCl treatment. The concentrations of NaCl treatment were 1, 3, and 5 (wt.%) at room and boiling temperature and the soaking duration was 1 hour. Meanwhile, tensile strength, strain, and Young’s modulus were tested to evaluate the mechanical properties. Fiber bundle diameter, weight change due to …

Computational Design Of Complex Concentrated Alloys, Hamid Sharifi

Doctoral Dissertations

A high-throughput parameterization of modified embedded atom model (MEAM) interatomic potentials for combinations of Cu, Ti, Ni, Cr, Co, Al, Fe, and Mn was carried out using a genetic algorithm. Unary systems were parameterized based on DFT calculations and experimental results. MEAM potentials for 28 binary and 56 ternary combinations of the elements were parameterized to DFT results that were carried out with semi-automated frameworks. Specific attention was made to reproduce properties that impact compositional segregation, material strength, and mechanics. Utilizing the MEAM interatomic potentials and a Monte Carlo scheme, phase segregation in the CrNiCo, CuNiCr and CuNiCo fcc alloys …

Machine Learning-Driven Process Analysis And Optimization In Solid-State Welding And Fusion-Based Additive Manufacturing, Radif Uddin Ahmed

Master's Theses

In the modern era of advanced manufacturing, optimizing process parameters is pivotal in ensuring the quality and reliability of sophisticated component fabrication. This study presents a novel, data-driven approach to parameter optimization in two cutting-edge manufacturing techniques: Friction Stir Welding (FSW) and Laser Powder Bed Fusion (LPBF). By leveraging machine learning methodologies, this research addresses the critical challenge of efficiently determining optimal process parameters, a task traditionally relying on time-consuming and resource-intensive trial-and-error methods. This study will lead to a robust data-driven framework for process analysis of more advanced manufacturing techniques like the Additive Friction Stir Deposition (AFSD) process. Friction …

Development Of Multifunctional Wood Composites With Integrated Phase Change Materials For Enhanced Thermal Management, Self-Healing, And Sustainability., Emmanuel Igbokwe

LSU Master's Theses

Abstract

This study focused on incorporating self-healing, flame retardancy, and energy harvesting capabilities into the wood composite to contribute to more sustainable and energy-efficient building practices. Oriented strand board has been widely used as sheath for roofing or dry walls in residential buildings. Residential buildings account for a large portion of energy consumption. Therefore, an oriented strand board with energy harvesting capability is highly desired. Additionally, flame retardancy and damage self-healing and end-of-life recycling are also critical features for buildings.

In this study, we prepared a novel oriented strand board by constructing sandwich structures. The face sheets of the sandwich …

Lithicone-Protected Lithium Metal Anodes For Lithium Metal Batteries With Nickel-Rich Cathode Materials, Ridwan A. Ahmed, Kevin V. Carballo, Krishna P. Koirala, Qian Zhao, Peiyuan Gao, Ju-Myung Kim, Cassidy S. Anderson, Xiangbo Meng, Chongmin Wang, Ji-Guang Zhang, Wu Xu

Mechanical Engineering Faculty Publications and Presentations

The high energy density advantage of lithium (Li) metal batteries (LMBs) makes them increasingly desirable; however, problems such as strong reactivity and dendrite growth of Li metal anode limit their practical uses. In this work, a novel Li-containing glycerol (LiGL) or lithicone protection layer on a 50 μm thick Li metal anode is employed for improving the performance of LMBs. This LiGL layer was accurately deposited via a molecular layer deposition (MLD) process at 150°C, using lithium tert-butoxide and glycerol as precursors. The as-formed LiGL coating layer is highly tunable in its thickness by simply adjusting MLD cycles and shows …

Atmosphere Effects In Laser Powder Bed Fusion: A Review, Ben Brown, Cody Lough, Davis Wilson, Joseph Newkirk, Frank Liou

Materials Science and Engineering Faculty Research & Creative Works

The use of components fabricated by laser powder bed fusion (LPBF) requires the development of processing parameters that can produce high-quality material. Manipulating the most commonly identified critical build parameters (e.g., laser power, laser scan speed, and layer thickness) on LPBF equipment can generate acceptable parts for established materials and moderately intricate part geometries. The need to fabricate increasingly complex parts from unique materials drives the limited research into LPBF process control using underutilized parameters, such as atmosphere composition and pressure. As presented in this review, manipulating atmosphere composition and pressure in laser beam welding has been shown to expand …

Implementation Of Mash Surrogate Test Vehicles For Sign Supports, Breakaway Poles, And Work Zone Traffic Control Devices, Mahfuza Rahman Doreen

Department of Mechanical and Materials Engineering: Dissertations, Theses, and Student Research

This describes the development of two surrogate test vehicles, or "bogie vehicles," for performing compliance testing of breakaway devices found on the roadside according to the American Association of State Highway and Transportation Officials (AASHTO) Manual for Assessing Safety Hardware (MASH). Historically, surrogate vehicle testing and approval of roadside structures was not permitted, because critical vehicle behaviors could not be emulated using the existing or modified rigid frame structures. Therefore, Project NCHRP 22-55 was funded to develop two reusable bogie vehicles to emulate the MASH 1100C small car and 2270P pickup truck. This thesis describes the background data collection, initial …

An In-Situ Method For Quantifying Entropy Generation In Fatigue Via A Novel Thermographic Approach, Peyton J. Wilson

LSU Master's Theses

This work features a new approach that is used to measure the rate of plastic work during a cyclic fatigue test, based on the first and second laws of thermodynamics. Using the one-dimensional Fourier heat equation coupled with the concept of fracture fatigue entropy, the rate of plastic work during fatigue can be measured without the need to interrupt a fatigue test, and the accumulated entropy to failure can be quantified. Experimental fatigue tests are conducted on Aluminum 6061-T6 specimens under cyclic axial loading and Carbon Steel 1018 specimens under fully reversed cyclic bending loading. The obtained results in addition …

Bipolar Ionization Did Not Reduce Airborne Bacteria In A Lecture Hall, David A. Kormos, Nishit J. Shetty, Elliott T. Gall, Aaron J. Prussin, Amy Pruden, Linsey C. Marr

Mechanical and Materials Engineering Faculty Publications and Presentations

Ionization treatment of indoor air has attracted attention for its potential to inactivate airborne pathogens and reduce disease transmission, yet its real-world effectiveness remains unverified. We evaluated the impact of an in-duct, bipolar ionization system on airborne particles, including culturable bacteria, in a lecture hall. The ionizer was off with variable fan speed for 1 week, on with variable fan speed for a second week, and on with high and constant fan speed for a third week. We measured ion concentrations and aerosol particle concentrations, and we collected bioaerosol samples for analysis of 16S rRNA gene copies representing total bacteria …

Kinetic Modeling Of Dust Grain Dynamics In Electrostatic Sieving, Aaron Berkhoff, Easton Ingram, Fateme Rezaei, Jeffrey Smith, David Bayless, William Schonberg, Daoru Han

Chemical and Biochemical Engineering Faculty Research & Creative Works

A new kinetic particle modeling framework was developed to investigate electrostatic transport of lunar regolith dust particles with applications to the concept of electrostatic sieving. the new approach is based on kinetic particle dynamics and includes major modules of sampling the particle size distribution, solving electric fields, and tracking motion of charged dust grains. a case study for a concept of electrostatic sieving was chosen to validate the new model. the simulation achieved similar performance of particle size classification as reported in the literature. the new model is computationally efficient (takes a few minutes on a PC-type laptop computer) so …

Development Of Robust Steel Alloys For Laser-Directed Energy Deposition Via Analysis Of Mechanical Property Sensitivities †, Jonathan Kelley, Joseph W. Newkirk, Laura N. Bartlett, Sriram Praneeth Isanaka, Todd Sparks, Saeid Alipour, Frank Liou

Materials Science and Engineering Faculty Research & Creative Works

To ensure consistent performance of additively manufactured metal parts, it is advantageous to identify alloys that are robust to process variations. This paper investigates the effect of steel alloy composition on mechanical property robustness in laser-directed energy deposition (L-DED). In situ blending of ultra-high-strength low-alloy steel (UHSLA) and pure iron powders produced 10 compositions containing 10–100 wt.% UHSLA. Samples were deposited using a novel configuration that enabled rapid collection of hardness data. The Vickers hardness sensitivity of each alloy was evaluated with respect to laser power and interlayer delay time. Yield strength (YS) and ultimate tensile strength (UTS) sensitivities of …

Intrinsic Manipulation Of Microstructure And Strength Of Ice-Templated Lithium Titanate, Rohan Parai

Mechanical & Aerospace Engineering Theses & Dissertations

This dissertation focuses on developing a fabrication landscape first time ever for directionally porous lithium titanate (LTO) materials using ice-templating technique. Ice-templating, a promising fabrication technique for porous ceramics, enables the formation of sintered structures with anisotropic pores that are aligned to improve mechanical stability of materials.

The work presented in this dissertation addresses advancements in tuning the porosity, strength, and microstructural characteristics of ice-templated LTO materials through adjustments of intrinsic variables, including sucrose as a water-soluble additive, variations in freezing front velocity, solute concentration, and solid loading. First, this study demonstrated that adding sucrose in LTO suspensions increased the …

Performance-Tunable Thermal Barrier Coating For Carbon Fiber-Reinforced Plastic Composites Via Flame Spraying, Heejin Kim, Kandasamy Praveen, Min Wook Lee, Juhyeong Lee

Mechanical and Aerospace Engineering Faculty Publications

Thermal barrier coatings (TBCs) are essential for improving the heat resistance of materials operating in high-temperature environments. This paper proposes a new method for manufacturing double-layered TBC with graded porosity for carbon fiber-reinforced plastic (CFRP) composites. The TBC was created by a flame spraying process, consisting of relatively dense and porous layers: (1) a dense layer was produced by spraying yttria-stabilized zirconia (YSZ) particles directly onto neat carbon fabric substrate and (2) a porous layer was prepared by co-spraying YSZ particles with sacrificial polyetheretherketone (PEEK) particles. The porosity of the porous layer was controlled by varying a PEEK injection distance …

Experimental Study Of Drag Characteristics And Dust Removal Performance Of A Hybrid Wet-Filter Precipitator, Hang Yi, Zifeng Yang, Deqiang Chang, Xinjiao Tian, Jingxian Liu

Mechanical and Materials Engineering Faculty Publications

With their advantages of high dust removal efficiency and low drag characteristics, hybrid wet-filter precipitators have great potential for dust control in coal mines, but the underlying mechanisms are not well understood. In this study, to help fill this knowledge gap, a hybrid wet-filter precipitator consisting of a 40-layer metal filter and a defogger device is designed and a prototype is constructed. Experiments are conducted to investigate its drag characteristics under wind velocities from 0.85 to 5.68 m/s and its dust removal performance under wind velocities of 2 and 4 m/s. On the basis of results with the initial design, …

Electrified Membrane For Water Treatment And Resource Recovery: Advancing Multiscale Strategies In Gas-Involving Reactions, Jianan Gao

Dissertations

Multifunctional, modular, and scalable water treatment technologies that operate without chemical additives are crucial for addressing global water pollution challenges. While traditional membrane-based separation processes are crucial for ensuring clean water supplies, they primarily focus on pollutant removal rather than on the upcycling of pollutants into valuable resources. Electrified membrane filtration presents a robust alternative, utilizing minimal or no chemical additives and harnessing electrical power to directly reduce contaminants or produce reactive oxidants or reductants on-site.

This dissertation is dedicated to the development of innovative electrochemically reactive membranes designed to address three major challenges: (1) the engineering of electrocatalysts with …

Investigation Of Distributed Additive Manufacturing For 3d Printed Headband Component During Global Supply Chain Disruptions, Elizabeth M. Mamros, Saketh Kantipudi, Matthew C. Eaton, Jinjin Ha, Brad L. Kinsey

Faculty Conference Papers and Presentations

During the COVID-19 global pandemic, a shortage of personal protective equipment (PPE) occurred. Manufacturers of these critical products were unable to keep up with the growing demands as the situation evolved. Most face shields, a common type of PPE, include a headband component to provide the appropriate fit for the user and curvature for the clear face shield attachment. To mitigate this shortage in the local region, the Portsmouth Naval Shipyard (PNSY) generated a computeraided design (CAD) file for the headband component and asked the University of New Hampshire (UNH) to manufacture it with all available 3D printers, including printers …

Utilization Of Sodium Flame Synthesis For The Formation And Deposition Of Pure Metal Materials For Applications In Additive Manufacturing, Zachariah Wargel

McKelvey School of Engineering Graduate Student Theses & Dissertations

Advanced material classes, such as high temperature alloys, ceramics, and refractory materials have become a key area of focus for expansion in the realm of additive manufacturing. Factors such as high melting points, material homogeneity, and physical properties such as ductility limit the application of popular additive manufacturing methods to these material classes. By utilizing sodium flame synthesis and deposition (SFD) technology, nanoparticle materials can be synthesized via combustion in a laminar co-flow diffusion burner and impacted such that the deposits can be used to manufacture designed components. By using the applicable precursor materials of metal chlorides and elemental sodium …

Inspection Planning Of Subsea Pipeline Using Risk-Based Inspection, Ni Luh Triska Adelia, Badrul Munir, Johny Wahyuadi Soedarsono

Journal of Materials Exploration and Findings

Pipelines are an important tool in oil and gas exploration. Pipeline is a transmission and liquid collection lines, including their accessories, which transport fluids from one plant to another. In transmission and collection process, there is a possibility of failure which can have minor to major impact on personnel injury, the environment and interrupt the business process. To maintain safety and to prevent accidents, the source and cause of failure needs to be calculated. Risk-based inspection (RBI) is a method that can be used to calculate the risk and determine the inspection planning both schedule and method, by combining the …

Maintenance Notes To Improve The Reliability Of Wheel Flange Failure For Overhead Crane, Fakhri Burhanuddin, Akhmad Herman Yuwono

Journal of Materials Exploration and Findings

Overhead traveling cranes in the industry have utility workload classifications and require high standards of safety and reliability by mobilizing lifting and transporting capacity variants of steel products, equipment, and other supports. The crane wheels are the main support in moving the end carriage so that the crane can work according to its function. Failures in the operation and maintenance cycle have occurred. Therefore, proper repair and maintenance methods are highly needed to restore the original design function to its working integrity. Logic tree analysis was used to breakdown all causes of failure; thus, mitigation was performed by carrying out …

Analysis Risk Based Inspection Api 581 On Lpg Spherical Tank At Pt. Xyz, Sigit Trahmawan, Eddy Sumarno Siradj, Jaka Fajar Fatriansyah

Journal of Materials Exploration and Findings

Liquified petroleum gas (LPG) spherical tanks are pressure vessel equipment for storing fuel gas products. The high pressure along with the fuel gas inside as flammable and combustible substance means that this equipment might result major accident hazard such as explosion, fires and environmental pollution. This study is aimed calculated and mitigate risk on 500 metric ton capacity LPG spherical tank using Risk-based inspection (RBI) analysis method that makes risk as its foundation. This RBI method uses quantitative analysis referring to API 581 to determine the risk of LPG Spherical Tank by determining the probability of failure (PoF) and the …

Root Cause Analysis Of Leakage Tube Boiler: A Study Case, Lydia Kartika Basaria Sitompul, Dedi Priadi

Journal of Materials Exploration and Findings

Oil and gas industry can have catastrophic implications for human life, the environment, and the economy. This paper investigated failure analysis using root cause analysis especially for boiler tube leakage of Heat Exchanger. Identify the issue using microscopic examination and energy dispersive x-ray analysis were conducted on the tube inside and outside surface to determine root cause of the failure. The formation of a protective film in the aluminum-brass tube during the starting stage is very important for ensuring adequate film protection throughout the service life of the heat exchanger. During this stage, exposure to unpolluted water is essential. The …

Lifetime Prediction Of Pan Feeder Based On 3d Laser Scanning For Wear Assessment, Nony Maulidya, Dedi Priadi, D. Rizal Asral

Journal of Materials Exploration and Findings

Apron feeder is one of stages in crushing circuit to convey material in short distance. Pan flight is the main component of apron feeder that is severely exposed to wear mechanism due to its direct contact with open cut abrasive ore. With this operating environment of apron feeder, regular maintenance and inspection must be conducted to assess wear rate of pan’s surface to maintain equipment availability and provide information and sign before the equipment undergoes severe and sudden degradation. 3D laser scanning is method used in this study as Non-Destructive Testing (NDT) based inspection. The aim of using 3D scanning …

Investigating Near-Field Radiative Heat Transfer With Titanium Carbide Mxenes And Slanted Columnar Thin Films, Sean Luke Murray

Department of Mechanical and Materials Engineering: Dissertations, Theses, and Student Research

This work investigates the mechanisms to manipulate and control the magnitudes of Near-Field Radiative Heat Transfer (NFRHT) using two-dimensional materials and nanostructured surfaces. NFRHT occurs when the geometrical features of the radiating objects or the separation distance between interacting bodies are comparable to or lower than the characteristic thermal radiation wavelength. NFRHT magnitudes surpass the blackbody limit by several orders of magnitude due to phenomena such as photon tunneling and new modes of energy transfer, like surface polaritons. Therefore, it is crucial to understand how material properties and surface nanostructures affect NFRHT.

The first part of this work examines the …

Synthesis Of Silica-Encapsulated Myristic Acid Phase-Change-Assisted Nanocapsules For Thermal Management Applications, Muhammad Ghufran, David Huitink

Mechanical Engineering Faculty Publications and Presentations

Myristic acid-based silica (MA/SiO₂) nano-encapsulated phase change materials (NePCMs) were synthesized by the sol–gel process. Five different samples of the MA/SiO₂ nanocapsules were prepared by varying the mass of the myristic acid. The nanocapsules were characterized by Fourier transform infrared spectrophotometer (FTIR), X-Ray diffraction (XRD), scanning electron microscopy (SEM), transmission electron microscope (TEM), energy dispersive X-ray (EDX), and dynamic light scattering (DLS). These characterization techniques confirmed the successful encapsulation of the myristic acid inside the silica shell. The maximum latent heat was found to be 114.46 J/g for the sample which was prepared with 25 g myristic …

In Situ Shear Exfoliation Of Layered Materials And Fabrication Of Multifunctional Composites, Md Abdur Rahman Bin Abdus Salam

Theses and Dissertations

To harness the extraordinary properties of 2D nanomaterials across a range of applications, including but not limited to device fabrication (such as sensors and transistors), energy storage and conversion systems (like batteries and solar cells), as well as biomedical applications (such as drug delivery and tissue engineering), it is imperative to achieve proper synthesis to single-layer form from bulk material, ensuring defect-free synthesis. Recognizing the criticality of defect-free synthesis and high yield for nanocomposite production, our focus centered on developing a facile, contamination-free, single-step, in situ shear exfoliation process for bulk materials (such as graphene, hBN, coal) within elastomers, which …

Attachment Of 2d Nanomaterials Onto 1d Nanofibers For Separation And Sensing Applications, Elmmer A. Vera Alvarado

Theses and Dissertations

Advancing materials for water desalination and sensing is essential for tackling global issues related to clean water and efficient energy systems. This thesis explores the application of 2D nanomaterials, specifically graphene, integrated onto 1D poly(vinylidene fluoride) (PVDF) nanofibers to enhance their effectiveness in these areas. Utilizing innovative techniques such as Forcespinning® and plasma treatment, PVDF nanofibers were strengthened with graphene and conductive polymers like poly(3,4-ethylenedioxythiophene) polystyrene sulfonate (PEDOT: PSS). The research involved thorough assessments using direct contact membrane distillation (DCMD) systems, oil-water separation tests, and various mechanical and electromechanical evaluations. Heat-pressed membranes consistently delivered a flux of 0.33 kg/m²/hr and …

Understanding The Microstructure And Tribological Performance Of Cocrfeni-Based High Entropy Alloys, Ali Azarmi

All Theses

Due to their higher wear resistance compared to conventional alloys, high entropy alloys (HEAs) are now being considered as candidates for parts undergoing sliding contact during their lifetimes. While the engineering field has built some knowledge related to the performance of selected high entropy alloys, such as the CoCrFeNi alloy, more research is needed to determine if (how) expansions from four to five principal alloying elements alter the performance compared to the initial alloy. In this study, we started this research effort by investigating the relative performance of CoCrFeNiMn and CoCrFeNiTi with respect to CoCrFeNi. The two primary alloying elements …

Predicting The Ductility Of Tungsten Based Bcc Refractory High Entropy Alloys: A Computational Science Driven Study, Akshay Korpe

All Theses

Bcc refractory high entropy alloys (HEAs) are a relatively new category of metallic alloys that promise excellent irradiation resistance and strength retention at high temperatures but exhibit brittle behavior at room temperatures limiting their formability. Understanding the deformation mechanisms and predicting their ductility at room temperature is a topic of interest in contemporary research.

In this work, multiple independent ductility criteria for quantifying the ductility of these HEAs were studied, calculated and compared using Density Functional Theory (DFT) calculations and continuum mechanics frameworks. These ductility parameters were calculated for various W-Ta-Cr-V alloys and the trends were analyzed for each criteria …