Mechanical Engineering Commons^™

Mechanically Activated Magnesiothermic Combustion Synthesis Of Zirconium And Hafnium Diborides, Sergio Cordova

Open Access Theses & Dissertations

Magnetohydrodynamic (MHD) generation of electric power has the potential to increase the thermal efficiency of fossil-fuel burning power plants. Electrode materials in MHD generators must possess a high melting point, high electrical and thermal conductivities, chemical stability, and resistance to thermal shock, oxidation, and plasma sparks/arcs. Ultra-high temperature ceramics based on diborides of zirconium and hafnium (ZrB2 and HfB2) are promising materials for this application. Self-propagating high-temperature synThesis (SHS) is an attractive method for their large-scale fabrication, but SHS of ZrB2 and HfB2 from elemental Zr, Hf, and B is not economically viable because of the high cost of the …

Structural And Mechanical Characterization Of Nanocrystalline Tungsten And Tungsten-Based Alloy Thin Films For Extreme Environment Applications, Gustavo Martinez

Open Access Theses & Dissertations

Extreme environments associated with nuclear applications often results in degradation of the physical, mechanical and thermo-mechanical properties of the materials. Tungsten (W) exhibits unique physical and mechanical properties, which makes tungsten a good candidate for nuclear applications; however, intrinsic W exhibits low fracture toughness at all temperatures in addition to a high ductile to brittle transition. In the present work, nanocrystalline W, W-Y and W-Mo alloys were nanoengineered for nuclear applications. Nanocrystalline tungsten coatings with a thickness of ~1 µm were deposited onto Silicon (100) and Sapphire (C-plane) using RF and DC sputtering techniques under various growth conditions. Yttrium content …

Comprehensive Finite Element Modeling Of Ti-6al-4v Cellular Solids Fabricated By Electron Beam Melting, Edel Arrieta

Open Access Theses & Dissertations

Additive manufacturing permits the fabrication of cellular metals which are materials that can be highly customizable and possess multiple and extraordinary properties such as damage tolerance, metamorphic and auxetic behaviors, and high specific stiffness. This makes them the subject of interest for innovative applications. With interest in these materials for energy absorption applications, this work presents the development of nonlinear finite element models in commercial software platforms (MSC Patran/Nastran) that permit the analysis of the deformation mechanisms of these materials under compressive loads. In the development of these models, a detailed multiscale study on the different factors affecting the response …

The Effects Of Fiber Orientation And Volume Fraction Of Fiber On Mechanical Properties Of Additively Manufactured Composite Material, Suresh Chandra Kuchipudi

All Graduate Theses, Dissertations, and Other Capstone Projects

Additive manufacturing (AM) also known as 3D printing has tremendous advancements in recent days with a vast number of applications in industrial, automotive, architecture, consumer projects, fashion, toys, food, art, etc. Composite materials are widely used in structures with weight as a critical factor especially in aerospace industry. Recently, additive manufacturing technology, a rapidly growing innovative technology, has gained lot of importance in making composite materials. The properties of composite materials depend upon the properties of constituent’s matrix and fiber. There is lot of research on effect of fiber orientation on mechanical properties of composite materials made using conventional manufacturing …

Processing, Microstructure, And Mechanical Properties Of Zirconium Diboride-Molybdenum Disilicide Ceramics And Dual Composite Architectures, Ryan Joseph Grohsmeyer

Doctoral Dissertations

"This research had two objectives: characterization of processing-microstructure-mechanical property relationships of conventional ZrB₂-MoSi₂ ceramics at room temperature (RT) and 1500⁰C in air, and fabrication of ZrB₂-MoSi₂ dual composite architectures (DCAs) for use near 1500⁰C. Elastic moduli, fracture toughness, and flexure strength were measured at RT and 1500⁰C for 15 ZrB₂-MoSi₂ ceramics hot pressed using fine, medium, or coarse ZrB₂ starting powder with 5-70 vol.% MoSi₂, referred to as FX, MX, and CX respectively where X is the nominal MoSi₂ content. MoSi₂ decomposed during sintering, resulting in …

Optimal Design And Freeform Extrusion Fabrication Of Functionally Gradient Smart Parts, Amir Ghazanfari

Doctoral Dissertations

"An extrusion-based additive manufacturing process, called the Ceramic On-Demand Extrusion (CODE) process, for producing three-dimensional ceramic components with near theoretical density was developed. In this process, an aqueous paste of ceramic particles with a very low binder content (<1 vol%) is extruded through a moving nozzle at room temperature. After a layer is deposited, it is surrounded by oil (to a level just below the top surface of most recent layer) to preclude non-uniform evaporation from the sides. Infrared radiation is then used to partially, and uniformly, dry the just-deposited layer so that the yield stress of the paste increases and the part maintains its shape. The same procedure is repeated for every layer until part fabrication is completed. Sample parts made of alumina and fully stabilized zirconia were produced using this process and their mechanical properties including density, strength, Young's modulus, Weibull modulus, toughness, and hardness were examined. Microstructural evaluation was also performed to measure the grain size, and critical flaw sizes were obtained. The results indicate that the proposed method enables fabrication of geometrically complex parts with superior mechanical properties. Furthermore, several methods were developed to increase the productivity of the CODE process and enable manufacturing of functionally graded materials with an optimum distribution of material composition. As an application of the CODE process, advanced ceramic components with embedded sapphire optical fiber sensors were fabricated and properties of parts and sensors were evaluated using standard test methods"--Abstract, page iv.

Mechanical Characterization Of Parts Produced By Ceramic On‐Demand Extrusion Process, Amir Ghazanfari, Wenbin Li, Ming Leu, Gregory Hilmas

Faculty Publications, Mechanical Engineering

Ceramic On‐Demand Extrusion (CODE) is an additive manufacturing process recently developed to produce dense three‐dimensional ceramic components. In this paper, the properties of parts produced using this freeform extrusion fabrication process are described. High solids loading (~60 vol%) alumina paste was prepared to fabricate parts and standard test methods were employed to examine their properties including the density, strength, Young's modulus, Weibull modulus, toughness, and hardness. Microstructural evaluation was also performed to measure the grain size and critical flaw size. The results indicate that the properties of parts surpass most other ceramic additive manufacturing processes and match conventional fabrication techniques.

Processing, Microstructure And Mechanical Properties Of Beta-Type Titanium Porous Structures Made By Additive Manufacturing, Yujing Liu

Theses: Doctorates and Masters

Tissue engineering through the application of a low modulus, high strength format as a potential approach for increasing the durability of bone implants has been attracting significant attention. Titanium alloys are widely used for biomedical applications because of their low modulus, high biocompatibility, specific strength and corrosion resistance. These reasons affirm why titanium alloy is selected as the specific material to research. The development of low modulus biomaterials is considered to be an effective method to remove the mismatch between biomaterial implants and surrounding bone tissue, thereby reducing the risk of bone resorption. So far, Ti–24Nb–4Zr–8Sn alloy (abbreviated hereafter as …

Pore Formation In Aluminum Castings: Theoretical Calculations And The Extrinsic Effect Of Entrained Surface Oxide Films, Pedram Yousefian

UNF Graduate Theses and Dissertations

Aluminum alloy castings are being integrated increasingly into automotive and aerospace assemblies due to their extraordinary properties, especially high strength-to-density ratio. To produce high quality castings, it is necessary to understand the mechanisms of the formation of defects, specifically pores and inclusion, in aluminum. There have been numerous studies on pore formation during solidification which lead to hot tearing and/or reduction in mechanical properties. However, a comprehensive study that correlates pore formation theory with in situ observations and modeling assumptions from the literature as well as experimental observations in not available. The present study is motivated to fill this gap. …

Expression And The Functional Study Of Fusion Proteins Α-Amylase And Hemolysin- Αas An Application In Biofilm Polysaccharide Degradation, Gede Yuda Sugiarta, Anggoro Wiseso, Siska Yuliana Sari, Etri Dian Kamila, Vanessa Geraldine, Diana Christina, Muhammad Hanifi, Dwiantari Satyapertiwi, Robby Hertanto, Budiman Bela, Masafumi Yohda, Muhamad Sahlan

Makara Journal of Technology

Biofilm is an aggregate of consortium bacteria that adhere to each other on a surface. It is usually protected by the exopolysaccharide layer. Various invasive medical procedures, such as catheterization, endotracheal tube installation, and contact lens utilization, are vulnerable to biofilm infection. The National Institute of Health (NIH) estimates 65% of all microbial infections are caused by biofilm. Periplasmic α-amylase (MalS) is an enzyme that hydrolyzes α-1, 4- glicosidic bond in glycogen, starch, and others related polysaccharides in periplasmic space. Another protein called hemolysin-α (HlyA) is a secretion signal protein on C terminal of particular peptide in gram negative bacteria. …

Design Of The Human Assembly Strategy In A Self-Optimizing Assembly Cell: A Case Study Of Indonesians, Novie Susanto, Ratna Purwaningsih, Kharisma Panca Kurniawati

Makara Journal of Technology

This paper presents a continuing study of the human cognitive aspect application in the technical systems. The last studies design a human-centered design based on the German culture. The result shows a significant difference of human performance between Germans and Indonesians. Therefore, this study examines the human cognitive model based on Indonesian culture to investigate whether the different cognitive model based on the culture aspect can improve the human performance. The study was conducted on 60 people classified by age, young (16-34 years old) and old (older than 34 years old). Participants render predictions on an assembly activity for two …

Optimizing Supply Chain Collaboration Based On Agreement Buyer-Supplier Relationship With Network Design Problem, Wahyudi Sutopo, Ayu Erliza, Arien Heryansyah

Makara Journal of Technology

In recent years, the rising competitive environment with shorter product life cycles and high customization forces industries to increase their flexibility, speed up their response, and enhance concurrent engineering designs. To integrate these prospects, supply chain collaboration becomes a pertinent strategy for industries to strengthen their competitiveness. The network design problem is used to implement supply chain collaboration. In the buying and selling process, sharing information between buyer and supplier are important to obtain a transaction decision. The optimimum supply chain profit can be identified by mathematical model of network design problem. The Mathematical Model takes into consideration the uncertainity …

Effect Of Milling On The Densification Of Sic-Basedcomposites From Polysilazane, Alfian Noviyanto, Toshiyuki Nishimura

Makara Journal of Technology

High density SiC-based composites from polysilazane were fabricated by high energy milling and hot pressing. After cross-linking at 200 °C, the polysilazane was pyrolysed at 1000 °C in N2 for 2 h to form amorphous Si-C-N-O followed by high energy milling for 1 h. Milled amorphous Si-C-N-O was sintered in hot pressing at 1600 and 1700 °C for 1 h in vacuum under the applied pressure of 50 MPa. Although no sintering additives were used, dense SiC-based composites were obtained with this method. Sintered density was 3.04 g/cm3, while only 2.57 g/cm3 for amorphous Si-C-N-O without milling. It is suggested …

Characterization And Utilization Of Calcium Oxide (Cao) Thermally Decomposed From Fish Bones As A Catalyst In The Production Of Biodiesel From Waste Cooking Oil, Aldes Lesbani, Sabat Okta Ceria Sitompul, Risfidian Mohadi, Nurlisa Hidayati

Makara Journal of Technology

Thermal decomposition of fish bones to obtain calcium oxide (CaO) was conducted at various temperatures of 400, 500, 800, 900, 1000, and 1100 °C. The calcium oxide was then characterized using X-ray diffractometer, FTIR spectrophotometer, and SEM analysis. The calcium oxide obtained from the decomposition at 1000 °C was then used as a catalyst in the production of biodiesel from waste cooking oil. Diffraction pattern of the calcium oxide produced from decomposition at 1000 °C showed a pattern similar to that of the calcium oxide produced by the Joint Committee on Powder Diffraction Standard (JCDPS). The diffractions of 2q values …

Thermoeconomic Optimization Of Cascade Refrigeration System Using Mixed Carbon Dioxide And Hydrocarbons At Low Temperature Circuit, Nasruddin Nasruddin, Arnas Arnas, Ahmad Faqih, Niccolo Giannetti

Makara Journal of Technology

Many applications and industrial processes require very low cooling temperature, such as cold storage in the biomedical field, requiring temperature below -80 °C. However, single-cycle refrigeration systems can only achieve the effective cooling temperature of -40 °C and, also, the performance of the cycle will decrease drastically for cooling temperatures lower than -35°C. Currently, most of cascade refrigeration systems use refrigerants that have ozone depletion potential (ODP) and global warming potential (GWP), therefore, in this study, a cascade system is simulated using a mixture of environmentally friendly refrigerants, namely, carbon dioxide and a hydrocarbon (propane, ethane or ethylene) as the …

Developing Road Infrastructure Route Planning: Increasing Feasibility Of Toll Road Project, Mohammed Ali Berawi, Teuku Yuri Zagloel, Perdana Miraj, Abdur Rohim Boy Berawi, Wellsi Titaheluw, Saipol Bari Bin Abd Karim

Makara Journal of Technology

Indonesian government attempts to improve connectivity and to increase regional activities in Sumatera Island through the development of Trans Sumatera Toll Road (TSTR). However, despite its benefits to local economic development in Sumatera, the project shows low feasibility due to a low amount of investment. It can be attributed from the lack of planning in the initial phase to produce a comprehensive route that considers the various potentials of the regions. Thus, this research aims to investigate alternative route planning of Trans Sumatera Toll Road particularly in this paper for Central Sumatera by studying Gross Regional Domestic Product (GRDP), population …

Thermal And -Γ –Ray Irradiation Effects On The Ionic Conductivity Of (Licl)X(Montmorillonite)1-X, Safei Purnama, Aziz Khan Jahja, Takeshi Sakuma

Makara Journal of Technology

Compositesof montmorillonite (MMT) - lithium salts have been prepared using a simple process of powders mixing followed by heating. The powders resulting from this method are expected to beionic conductors with a high ionic conductivity characteristics. This characteristics is also further improved by employing gamma-ray irradiation technique at specified irradiation doses. The best results were obtained for the (LiCl)0.5(MMT)0.5 composite with a room temperature ionic conductivity of 2.192 mS/cm, which then increases to ~5 mS/cm after gamma irradiation at a dose of 400 kGy. This value is equivalent to the value of the ionic conductivity of current commercial rechargeable lithium …

Passive Thermal Management Using Phase Change Materials, Yash Yogesh Ganatra

Open Access Theses

The trend of enhanced functionality and reducing thickness of mobile devices has led to a rapid increase in power density and a potential thermal bottleneck since thermal limits of components remain unchanged. Active cooling mechanisms are not feasible due to size, weight and cost constraints. This work explores the feasibility of a passive cooling system based on Phase Change Materials (PCMs) for thermal management of mobile devices. PCMs stabilize temperatures due to the latent heat of phase change thus increasing the operating time of the device before threshold temperatures are exceeded. The primary contribution of this work is the identification …

Microstructure And Properties Of Spark Plasma Sintered Moalb Ceramics, Ting Lou

Department of Mechanical and Materials Engineering: Dissertations, Theses, and Student Research

Molybdenum aluminum boride (MoAlB) is a ternary transition metal boride which has promising aeronautic and nuclear applications. It inheres excellent properties of the binary transitional metal borides (e.g., MoB, ZrB₂) such as high melting temperature, high hardness, and thermal conductivity. Besides, MoAlB is superior to MoB because: (1) the Al element provides an oxidation resistance at high temperatures; (2) its nanolaminated structure consisting of M-B layers with alternating Al layers results in a unique damage tolerance property. In this research, polycrystalline MoAlB have been successfully synthesized and simultaneously sintered using spark plasma sintering (SPS) from molybdenum boride (MoB) …

Investigating Co2 Removal By Ca- And Mg-Based Sorbents With Application To Indoor Air Treatment, Elliott T. Gall, Cem Sonat, William W. Nazaroff, Cise Unluer

Mechanical and Materials Engineering Faculty Publications and Presentations

Indoor carbon dioxide (CO 2 ) levels serve as an indicator of ventilation sufficiency in relation to metabolic effluents. Recent evidence suggests that elevated CO 2 exposure (with or without other bioeffluents) may cause adverse cognitive effects. In shelter-in-place (SIP) facilities, indoor CO 2 levels may become particularly elevated. This study evaluates four low-cost alkaline earth metal oxides and hydroxides as CO 2 sorbents for potential use in indoor air cleaning applications. Sorbents studied were MgO, Mg(OH) 2 , Ca(OH) 2 and commercially available soda lime. Uncarbonated sorbents characterized with nitrogen adsorption porosimetry showed BET surface areas in the 5.6–27 …

Size Scaling Of Strength And Toughness For 3d Printed Polymer Specimens, Darren Thomas Bell

Open Access Theses

To find material systems that offer low density and high strength, stiffness or toughness, hierarchically designed material systems have provided a promising research area. This thesis lays the groundwork for designing efficient micro-architectured material systems by characterizing size effects for 3d printed polymer parts. Two methods were used to analyze data from 3-point bend tests for specimens of varying size: the load-separation method was used for finding the point of crack growth initiation and Bazant’s method was used to find shape independent strength at failure. The strength values were used as inputs for finding size independent material constants within a …

Thermomechanical Properties Of Novel Lanthanum Zirconate Based Thermal Barrier Coatings - An Integrated Experimental And Modeling Study, Xingye Guo

Open Access Dissertations

Thermal barrier coatings (TBCs) are refractory materials deposited on gas turbine components, which provide thermal protection for metallic components at operating conditions. The current state-of-art TBC material is yttria-stabilized zirconia (YSZ), whose service temperature is limited to 1200 celsius, due to sintering and phase transition at higher temperatures. In comparison, lanthanum zirconate (La2Zr2O7, LZ) has become a promising candidate material for TBCs due to its lower thermal conductivity and higher phase stability compared to YSZ.

The primary objective of this thesis is to design a novel robust LZ-based TBC system suitable for applications beyond 1200 celsius. Due to LZ’s low …

Energy Localization And Heat Generation In Composite Energetic Systems Under High-Frequency Mechanical Excitation, Jesus O. Mares

Open Access Dissertations

In this work, the ability to use high frequency mechanical excitation to generate significant heating within plastic bonded explosives, as well as single energetic particles embedded within a viscoelastic binder, is studied. In this work, the fundamental mechanisms associated with the conversion of high-frequency mechanical excitation to heat as applied to these composite energetic systems are thoroughly investigated.

High-frequency contact excitation has been used to generate a significant amount of heat within samples of PBX 9501 and representative inert mock materials. Surface temperature rises on the order of 10 °C were observed at certain frequencies over a range from 50 …

The Effect Of Process Parameters And Surface Condition On Bond Strength Between Additively Manufactured Components And Polymer Substrates, Bharat Bhushan Chivukula

Graduate Theses and Dissertations

Additive patching is a process in which printers with multiple axes deposit molten material onto a pre-defined surface to form a bond. Studying the effect of surface roughness and process parameters selected for printing auxiliary part on the bond helps in improving the strength of the final component. Particularly, the influence of surface roughness, as established by adhesion theory, has not been evaluated in the framework of additive manufacturing (AM). A full factorial design of experiments with five replications was conducted on two levels and three factors, viz., layer thickness, surface roughness, and raster angle to examine the underlying effects …

Focused-Based Multifractal Analysis Of The Wake In A Wind Turbine Array Utilizing Proper Orthogonal Decomposition, Naseem Ali, Hawwa Falih Kadum, Raúl Bayoán Cal

Mechanical and Materials Engineering Faculty Publications and Presentations

Hot-wire anemometry measurements have been performed in a 3×3 wind turbine array to study the multifractality of the turbulent kinetic energy dissipation. A multifractal spectrum and Hurst exponents are determined at nine locations downstream of the hub height, bottom and top tips. Higher multifractality is found at 0.5D and 1D downstream of the bottom tip and hub height. The second order of the Hurst exponent and combination factor shows the ability to predict the flow state in terms of its development. Snapshot proper orthogonal decomposition (POD) is used to identify the coherent and incoherent structures and to reconstruct the stochastic …

Loss-Induced Enhanced Transmission In Anisotropic Density-Near-Zero Acoustic Metamaterials, Chen Shen, Yun Jing

Henry M. Rowan College of Engineering Departmental Research

Anisotropic density-near-zero (ADNZ) acoustic metamaterials are investigated theoretically and numerically in this paper and are shown to exhibit extraordinary transmission enhancement when material loss is induced. The enhanced transmission is due to the enhanced propagating and evanescent wave modes inside the ADNZ medium thanks to the interplay of near-zero density, material loss, and high wave impedance matching in the propagation direction. The equi-frequency contour (EFC) is used to reveal whether the propagating wave mode is allowed in ADNZ metamaterials. Numerical simulations based on plate-type acoustic metamaterials with different material losses were performed to demonstrate collimation and subwavelength imaging enabled by …

Finite Element Simulation Of Pzt-Aided Interrogation Of Composite Laminates Exhibiting Damage, Amany Micheal, Yehia Bahei-El-Din

Centre for Advanced Materials

Piezoelectricity has proved effective in capturing changes in structures caused by various damage mechanisms. In one approach, piezoelectric wafer active sensors (PWAS) are mounted on the surface of the host structure and utilized as both actuators and sensors to interrogate the structure and monitor its health. This is achieved by subjecting the PWAS to a transient electric pulse and reading the resulting voltage. Changes in the stiffness of the substrate due to structural damage affect the response of the PWAS, which could be correlated to integrity of the structure. Applying this technique to fibrous composite laminates encounters particular challenges due …

Experimental And Computational Study On Fracture Mechanics Of Multilayered Structures, Hai Thanh Tran

USF Tampa Graduate Theses and Dissertations

Many devices in electronics are in the form of multilayered structures. These structures can fail catastrophically if they contain defects or cracks. Enhancing their fracture properties is therefore critical to improve the reliability of the systems. The interface-dominated fracture mechanics of multilayered structure was studied using experiments and finite element (FE) modeling by considering two examples: thin films on polymer substrates in flexible electronics and Cu leadframe/epoxy molding compound (EMC) in micro-electronics packaging.

In the first example, aluminum-manganese (Al-Mn) thin films with Mn concentration up to 20.5 at.% were deposited on polyimide (PI) substrates. A variety of phases, including supersaturated …

Bioaerosol Deposition On An Air-Conditioning Cooling Coil, Yan Wu, Ailu Chen, Irvan Luhung, Elliott T. Gall, Qingliang Cao, Victor Wei-Chung Chang, William W. Nazaroff

Mechanical and Materials Engineering Faculty Publications and Presentations

This study is concerned with the role of a fin-and-tube heat exchanger in modifying microbial indoor air quality. Specifically, depositional losses of ambient bioaerosols and particles onto dry (not cooled) and wet (cool) coil surfaces were measured for different airspeeds passing through the test coil. Total, bacterial and fungal DNA concentrations in condensate water produced by a wet coil were also quantified by means of fluorescent dsDNA-binding dye and qPCR assays. Results revealed that the deposition of bioaerosols and total particles is substantial on coil surfaces, especially when wet and cool. The average deposition fraction was 0.14 for total DNA, …

Distribution Of Mean Kinetic Energy Around An Isolated Wind Turbine And A Characteristic Wind Turbine Of A Very Large Wind Farm, Gerard Cortina, Marc Calaf, Raul Bayoan Cal

Mechanical and Materials Engineering Faculty Publications and Presentations

An isolated wind turbine and a very large wind farm are introduced into large-eddy simulations of an atmospheric boundary layer. The atmospheric flow is forced with a constant geostrophic wind and a time-varying surface temperature extracted from a selected period of the CASES-99 field experiment. A control volume approach is used to directly compare the transfer of mean kinetic energy around a characteristic wind turbine throughout a diurnal cycle considering both scenarios. For the very large wind farm case, results illustrate that the recovery of mean kinetic energy around a wind turbine is dominated by the vertical flux, regardless of …