Mechanical Engineering Commons^™

Ti-6al-7nb Utilization In Surgical Implants, Michael O. Fleming

ME 4133/6133 Mechanical Metallurgy

This presentation discusses the processing, structure, properties, and performance of Ti-6Al-7Nb in relation to use as a surgical implant.

Development Of Pspp Map For Stainless Steel Alloys Used In A Marine Environment, Jarrett D. Hawkins

ME 4133/6133 Mechanical Metallurgy

A process-structure-properties-performance map will be created for these alloys focusing on the modification of the structure or composition and outlining the processes required and the affected properties. A thorough review of different chemical alloys, grain refining methods, and grain boundary compositions for several alloys and their corresponding property effects. Also plan to review material treatment processes and standard refining methods for stainless steels. The performance of these metals will be evaluated for property requirements in regards to strength, toughness, with an emphasis on corrosion resistance.

Tungsten: The Strongest Natural Metal On Earth, Haley E. Holland, Razan Khadka, Lee Marble, Kaleb Tutor

ME 4133/6133 Mechanical Metallurgy

The overall objective of this project was to construct a process-structure-property-performance (PSPP) map for a chosen metallic material. The material chosen by the group is tungsten (W). Tungsten is a rare, naturally occurring element and is usually found in the form of ores. It is known predominantly for its ability to withstand extreme temperatures, as well as its high tensile strength. The PSPP map displays many specifications of tungsten in each of the four categories and further details regarding each specific linkage, or subcategory, within the map are written throughout the research paper.

Along with the four specific categories outlined …

Analysis Of Titanium Alloy Ti-6al-4v, Hunter C. Smith, Gordin Smith

ME 4133/6133 Mechanical Metallurgy

Titanium alloy Ti-6Al-4V was chosen for examination, more specifically, the Properties and Performance of the alloy. The students will share the responsibility of examining the attributes of the material. The team members participate evenly in performing research, producing calculations, and constructing the final report. Contained herein is the information gathered through research conducted thus far.

The performance of the material will be related to the processing methods of the material. This relationship forms the basis of cost analysis. The students will examine the atomic characteristics and crystalline structure to determine the effects of the alloyed materials on properties such as …

An Analysis Of The Effects Of Process, Structure, And Properties On The Performance Of The Ti6al4v Alloy, Brad Jay Sampson, Loubna Ifqir

ME 4133/6133 Mechanical Metallurgy

Ti6Al4V (pronounced Ti-64), is a titanium alloy used in a variety of engineering applications including the aerospace, automotive, and biomedical industries. Ti6Al4V is made up of a combined ɑ-β microstructure, which provides it with many valuable properties such as high strength, low weight, high melting point, corrosion resistance, and biocompatibility. [1] For years, casting and forging have been the traditional processes used for the manufacturing of Ti6Al4V components, but recent interest in the additive manufacturing of Ti6Al4V through the Electron Beam Melting (EBM), Selective Laser Melting (SLM), and Directed Energy Deposition (DED) methods has been gained. The goal of this …

Al 6061 Alloy, Will Mckelvey, Evan Robertson, Justin Yates

ME 4133/6133 Mechanical Metallurgy

We want to portray the Al 6061 manufacturing and machining processes and how these affect the mechanical properties of the material. We also want to portray the strength and weaknesses and the reasons why it is used in certain applications.

Duplex Stainless Steel 2205 In The Pulp And Paper Industry, Charlie S. Wilcher, Trevor Davus

ME 4133/6133 Mechanical Metallurgy

Duplex stainless steel’s durability, formability, and resistance to corrosion make it the primary steel option of the pulp and paper industry. The harsh environments found in certain aspects of this industry, such as in bleach plants, digesters, liquor vessels, and any piping where corrosive liquids may be passed, require the previously mentioned properties that duplex stainless steel 2205 offer. The structure and properties of duplex stainless steel, as well as the processes it undergoes, allow for it to withstand these environments. Research into the structure and properties of duplex stainless steel and the processes it undergoes will indicate how duplex …

Ar400 Wear Plates, Jase Tatum, Bryson Miller, John Howell, Aaron Alexander

ME 4133/6133 Mechanical Metallurgy

Wear resistance is an invaluable performance metric for most metallic components found in mechanical systems. Our research focused on AR400, a steel alloy known for its wear resistance capabilities, in an effort to determine what factors might be attributed to its performance in wear applications. After establishing the processing techniques and resulting material structures that give AR400 such an edge in extreme wear conditions, our goal is to determine indicators of wear resistance that can be used to distinguish excellent wear resistant alloys from average or subpar performers against wear.

Investigating Cobalt Chrome Alloy For Use In Biomedical Applications, Morgan Calhoun, Caitlin Cade

ME 4133/6133 Mechanical Metallurgy

Cobalt Chrome alloys, in particular cast Co-Cr ASTM-F75, are often used as the material for medical implants due to a combination of material properties: high strength, stiffness, temperature endurance, and wear / corrosion resistance. We aim to demonstrate and discuss what characteristics make it such a desirable material in the production of metallic biomedical implants

Titanium Ti-6al-4v, James Aaras Ross Brundege

ME 4133/6133 Mechanical Metallurgy

Titanium alloys, such as Ti-6A1-4V, used as biomaterials possess great characteristics compared to other alloys such as stainless steel alloys. Characteristics such as biocompatibility, enhanced corrosion, strain, and fatigue resistance provide amazing benefits from these alloys. Providing an understanding of Ti used in biomedical applications and production can provide insight into its benefits and limitations as well as the areas of potential improvement for future study.

Anisotropy In Impact Toughness Of Powder Bed Fused Aisi 304l Stainless Steel, Sreekar Karnati, Atoosa Khiabhani, Aaron Flood, Frank W. Liou, Joseph William Newkirk

Mechanical and Aerospace Engineering Faculty Research & Creative Works

The current effort involved investigation into the anisotropy of AISI 304L fabricated through laser powder bed fusion. Charpy V‐notch specimens made from material fabricated at three different build orientations were tested and analyzed. A statistically significant difference among the toughness values indicates the presence of anisotropy within the additively manufactured material. While the lowest toughness was found in vertically built specimens, the horizontal specimens were found to exhibit the highest toughness. From the fracture surfaces, an atypical mode of failure was observed. Exclusive crack propagation along the interlayer track boundaries was observed. The toughness variation correlated with the ease of …

Tunable Compressive Mechanical Behavior Of Ice-Templated Materials, Sashanka Akurati

Mechanical & Aerospace Engineering Theses & Dissertations

The inherent hierarchical microstructural organization in natural materials is responsible for their excellent mechanical properties beyond that predicted by the simple rule-of-mixtures. Further exhibit synergy between strength and toughness, otherwise mutually exclusive in brittle materials. Conventional processing methods are unable to replicate hierarchical microstructures in engineering ceramics akin to that observed in natural materials. Ice-templating has emerged as a potential technique to fabricate bioinspired hierarchical materials. This process involves simultaneous unidirectional solidification and phase segregation of aqueous suspensions. Ice-templated porous ceramic materials have received significant attention for overcoming several limitations of conventional ceramic foams currently used in numerous engineering applications. …

Silver Microparticle And Submicron Wire - Polylactic Acid Composites For Additive Manufacturing, Jenna W. Robichaux

LSU New Orleans Theses and Dissertations

This thesis explores the incorporation of silver microparticle and submicron wire additives into thermoplastic filament feedstock for fused filament fabrication (FFF) to create multifunctional three-dimensional (3D) printable composites. The impact of silver microparticle and submicron wire additives on mechanical behavior along with antibacterial effect of the silver microparticle and submicron wire additives on printed objects were assessed.

Composite FFF filaments were fabricated by solution processing, granulation, and extrusion. Differential Scanning Calorimetry (DSC) was conducted to measure the glass transition and melting point temperatures of the composite filaments for 3D printing. The effect of the additive addition on the thermal properties …

Automated Mini-Tubular Ceramic Production, Hunter Brooks, Daniel Freeman, Leo Taranta-Slack

Mechanical Engineering

Researchers at Lawrence Livermore National Laboratory need a way to increase the rate of manufacturing of mini-tubular ceramics to be used in testing particulate air filters. This document outlines our process from researching and writing an initial scope of work all the way to fabricating and testing a final prototype. This journey takes us through the background research, ideation process and selection of a final design. We also detail the desired engineering specifications and our concept selection process. We dedicate a significant portion of this report to discussion of our final design. We delve into how it was manufactured as …

An Investigation Into Energy-Material Properties Interaction In Additive Manufacturing Of Polymers., Pu Han

Electronic Theses and Dissertations

Additive manufacturing (AM), known as three-dimensional (3D) printing, is a fabrication process to build 3D objects layer by layer based on computer aided design (CAD) model or digital 3D model. Fused filament fabrication (FFF) has become a preferred method for additive manufacturing due to its cost-effectiveness and flexibility. However, the parts built using FFF process suffer from lower mechanical strength compared to that fabricated using traditional method and rough surface finish. With this motivation, this dissertation aims to develop and implement a novel in-process laser assisted technique on FFF to heal the microstructure of FFF built objects by enhancing reptation …

Mechanical Interfacial Locking And Multiscale Modeling Of Reinforced Thermoplastic Composites For Structural Applications, Anmol Kothari

All Dissertations

The ever-growing pressure of reducing the adverse impact of transportation systems on environment has pushed industries towards fuel-efficient and sustainable solutions. While several approaches have been used to improve fuel efficiency, the light-weighting of structural components has proven broadly effective. In this regard, reinforced thermoplastic composites (RTPC), owing to their high recyclability, higher impact strength and fast cycle times, have become competitive candidates at an industrial scale. However, to implement RTPC toward large scale structural applications several challenges pertaining to material design and manufacturing effects need to be addressed. To this end, a computational study is carried out to address …

Polyvinyl Chloride Gels: Theoretical Modeling Of Their Actuation Mechanism And Characterization Of Their Properties, Zachary Frank

UNLV Theses, Dissertations, Professional Papers, and Capstones

Polyvinyl chloride (PVC) gels are an electroactive polymer smart material which has been considered in a variety of actuator applications. Their large deformation, fast response rates, optical transparency, and soft nature has made them a key area of interest in fields ranging from soft robotics to optics. PVC gels are made from PVC mixed with large quantities of plasticizer, such as dibutyl adipate (DBA). When a voltage is applied, the gel experiences an “anodophilic” deformation (in which it moves preferentially towards the anode). This unique characteristic is the result of a charge buildup near the anode surface, which creates electromechanical …

How To Recognize And Control Interfacial Phenomena That Hinder The Advancement Of Clean Energy Technologies, Corey Michael Efaw

Boise State University Theses and Dissertations

Nuclear energy and electrochemical energy storage, such as batteries, are key parts to the clean energy transition of critical infrastructure. This work aims to define, monitor, and modify interfacial layers that would improve the utility of materials in harsh environments seen in nuclear and energy storage applications. First, the studying of zirconium alloys, which is used as nuclear cladding, was done to better understand the degradation mechanisms within an extreme environment. High-resolution characterization techniques were used to correlate corrosion mechanisms to equivalent circuit models from novel in-pile electrochemical impedance spectroscopy sensors. Advancement in this sensor technology could provide further insight …

Wear Property Of Machined Ultra High Molecular Weight Polyethylene (Uhmwpe) Acetabular Liner Product With Cnc Milling, W D. Lestari, A T. Danaryanto, A Nugroho, R Ismail, J Jamari, A P. Bayuseno

Journal of Mechanical Engineering Science and Technology (JMEST)

UHMWPE has been used as a cushion in artificial hip joint for the last decades. The reliability of the components of a hip joint implant can be achieved by understanding their wear behavior. This study observed the tribological performance of the UHMWPE acetabular liner manufactured with a CNC milling machine on the femoral head made of SS 316L. Materials commonly used for tribo pairs in hip joint replacement. The wear tests were performed on a hip joint simulator in dry condition. The wear test is carried out by applying a constant load of 800N. Before and after the wear test, …

Characterization Of Bacterial Nanocellulose - Graphite Nanoplatelets Composite Films, Bili Darnanto Susilo, Heru Suryanto, Aminnudin Aminnudin

Journal of Mechanical Engineering Science and Technology (JMEST)

Bacterial cellulose (BC) was synthesized from pineapple peel extract media with addition of fermentation agent bacteria Acetobacter xylinum. BC was disintegrated from the pellicle into bacterial nanocellulose (BNC) by using a high-pressure homogenizer (hph) machine, which has a three-dimensional woven nanofibrous network. The synthesis of composite films started when BNC, graphite nanoplatelets, and cetyltrimethylammonium bromide (CTAB) were homogenized using an ultrasonic homogenizer then baked on a glass mold at a temperature of 80 degrees Celcius for 14h. A scanning electron microscope (SEM) was used to analyze its morphology. X-Ray diffraction spectra were used to analyze the composite films structure. The …

Design Of Shielded Metal Arc Welding Parameters For Optimum Tensile Strength Using Taguchi Method, Moh. Dedy Setiawan, Yanuar Rohmat A. P. Pradana, Suprayitno Suprayitno

Journal of Mechanical Engineering Science and Technology (JMEST)

Shielded Metal Arc Welding (SMAW), an arc welding process, is widely used in applications. In practice, SMAW is widely applied to the welding process on hollow square pipe. Performance expected from this welding is the tensile strength of weld joint. The tensile strength is influenced by parameters process which have possibility for an optimization process to become ‘robust’. Robust is a design which less sensitive to the effect of uncertain quantities or noise factors. Taguchi method is the most efficient optimization method which accommodates the noise factors effect and requires less experiment. This study is focusing on optimizing the welding …

Comparative Studies On Combustion Characteristics Of Blended Crude Jatropha Oil With Magnetic Liquid Catalyst And Dex Under Normal Gravity Condition, Hendry Y. Nanlohy

Journal of Mechanical Engineering Science and Technology (JMEST)

A comparative study on the combustion characteristics of a single droplet fueled by DEX, crude jatropha oil (CJO), and a mixture of CJO with a magnetic liquid catalyst of rhodium trisulfate has been carried out under normal gravity conditions. The high viscosity of crude jatropha oil makes it difficult to burn under normal conditions (room temperature and atmospheric pressure), therefore the addition of a magnetic liquid catalyst rhodium trisulfate is needed to improve the properties of crude jatropha oil. As a catalyst, rhodium trisulfate has the potential to improve combustion performance while improving the physical properties of crude jatropha oil …

Effect Of Variations In Pyrolysis Reactor With Glass Wool Equipped And Without Glass Wool On The Weight Of The Oil Produced, I Gusti Ngurah Nitya Santhiarsa

Journal of Mechanical Engineering Science and Technology (JMEST)

Currently, plastic waste is a very serious threat because plastic waste pollution can harm all living things around and also harm the environment. The increasing volume of plastic waste is due to the lack of processing technology, so that the volume of plastic waste is increasing day by day. Plastic is a material that is difficult to decompose because it is non-biodegradable. One application of plastic waste processing technology offered in this study is to use the pyrolysis principle. Pyrolysis is a method of converting plastic into fuel oil through a thermal decomposition process without the use of oxygen. The …

Implementation Of Internet Of Things (Iot) In A Plastic Blow Moulding Machine And Its Performance Measurement, Muhammad F. Faqih, Mahros Darsin, Aris Z. Muttaqin, Danang Yudistiro

Journal of Mechanical Engineering Science and Technology (JMEST)

Efficiency and effectiveness are indispensable things in the production process. Accurate use of existing resources and the shorter cycle time of production are of particular concern to optimize the production process. This research aims to implement automation to a conventional blow molding. An advanced attempt was carried out to use the Internet of Things (IoT) to increase its efficiency while maintaining the quality of the products. The use of the nodeMCU microcontroller and the blynk application allows the operator to operate the machine without having to come into or having direct contact with the machine. The performance of automation and …

Study Of Methanol And Ethanol Absorption On Vacuum Temperature Of Adsorption Cooling Machine Adsorption Cycle, Jhon Sufriadi Purba, Jandri Fan Ht. Saragi

Journal of Mechanical Engineering Science and Technology (JMEST)

Cooling machines are currently being used more and more in accordance with technological advances and increasing living standards. Common uses are for preserving food, air conditioning, cooling beverages, for making ice cubes, and others. The need for cooling systems in remote areas for various needs such as preservation or storage of food ingredients is felt to be increasing, while the existing conventional cooling systems cannot necessarily be used because not all remote areas have electricity networks, so a simple adsorption cooling system is an alternative for solving problems. A cooling system needs in remote areas like this. The purpose of …

Spray Characteristics At Preheating Temperatur Of Diesel-Biodiesel-Gasoline Fuel Blend, Moch. Miftahul Arifin, Nasrul Ilminnafik, Agus Triono

Journal of Mechanical Engineering Science and Technology (JMEST)

Technological developments in diesel engines require improvements to the fuel injection system to meet the criteria for economical, high-power and efficient combustion and meet environmental regulatory standards. One method that has a lot of interest is changing the characteristics of the fuel, with the aim of producing optimal combustion. Spray characteristics have a big role in determining the quality of combustion in diesel engines. A good spray can improve the quality of fuel atomization and the homogeneity of the air-fuel mixture in the combustion chamber so that it can produce good engine performance and low emissions. This study aims to …

Surface Engineering Of Materials For Optical And Biomedical Applications, Syed Mohammad Abid Hasan

LSU Doctoral Dissertations

The mechanisms of various optical and medical applications depend on the characteristics of the surface of the material which is being used to detect the molecule of interest. In this work, we focused on some specific areas of surface engineering that play a vital role to improve the performance of some material characteristics. Firstly, we focused on the wettability of graphene, which is important for surface modification and thermal/fluidic properties. The level of transparency to van der Waals forces, chemical bonds, and electrostatic interactions between atoms and molecules on two sides of graphene single layer is not well understood. Our …

Fatigue Damage Quantification And Life Estimation With Provision For Microstructure, Arash Pourbagheri Jirandehi

LSU Doctoral Dissertations

This dissertation provides methodologies for the quantification of different forms of fatigue damage by considering the role of microstructure. The laws of thermodynamics in conjunction with Finite Element Method (FEM) are utilized to devise thermodynamically-base frameworks for the estimation of cyclic damage in polycrystalline metals. Accordingly, a microstructure-sensitive platform for fatigue life estimation is introduced. The proposed framework is assessed for 3D printed metallic alloys at room and elevated temperatures. Further, it is used to analyze the fatigue performance difference between additively manufactured Inconel 718 in three print orientations. This research is of fundamental vital interest because it ensures that …

Experimental Heat Transfer Investigations Of A Double Pipe U-Tube Heat Exchanger Equipped With Twisted Tape And Cut Twisted Tape Internals, Raj Kumar Nayak Maloth, Glen Cletus Dsouza, Swarna Mayee Patra

Mechanical and Materials Engineering Publications

For several decades, the use of heat exchangers for both heating and cooling applications has been established in industries ranging from process to space heating. Out of the various types of heat exchangers, U-tube heat exchangers are preferred owing to their abilities to handle larger flowrates and their simplicity in construction. U-tube exchangers are often equipped with innards of various forms which facilitate higher heat transfer rates and thermal efficiencies. Although higher heat transfer rates have been established with the addition of internals, there is a lack of coherence on the underlying complex physical phenomena such as heat transfer boundary …

Poly(2-Hydroxyethyl Methacrylate) Hydrogels For Contact Lens Applications–A Review, Kushendarsyah Saptaji, Nurlaely Rohmatul Iza, Sinta Widianingrum, Vania Katherine Mulia, Iwan Setiawan

Makara Journal of Science

The emerging technology in biomedical engineering requires biocompatible materials, which are also referred to as biomaterials. For a material to be considered biocompatible, it should not interact with human tissues in a harmful way, and vice versa. Various properties of biocompatible materials, such as mechanical and optical properties, have to be considered for different biomedical applications. One of the most popular applications of biomaterials is for contact lenses. Hydrogels, specifically poly(2-hydroxyethyl methacrylate) (PHEMA) hydrogels, are among the most popular ones in ophthalmologic applications, especially in soft contact lenses. This paper reviews the use of PHEMA hydrogels as one of the …