Structural Materials Commons^™

Thermal Simulation Technology For Solidification Process Of Metals, Qijie Zhai, Honggang Zhong, Renxing Li, Hongxing Zheng

The 8th International Conference on Physical and Numerical Simulation of Materials Processing

No abstract provided.

Physical Simulation Of Hot Rolling Of C–Mn Steels By Two Deformation Methods, Fulvio Siciliano

The 8th International Conference on Physical and Numerical Simulation of Materials Processing

No abstract provided.

Dynamic Transformation And Retransformation During The Simulated Plate Rolling Of An X-70 Steel, Samuel F. Rodrigues, Clodualdo Aranas, John J. Jonas, Fulvio Siciliano

The 8th International Conference on Physical and Numerical Simulation of Materials Processing

No abstract provided.

Analysis Of Fatigue Crack Propagation In Welded Steels, Roberto Angelo Demarte

Master's Theses (2009 -)

This thesis presents the study of fatigue crack propagation in a low carbon steel (ASTM A36) and two different weld metals (AWS A5.18 and AWS A5.28). Fatigue crack propagation data for each weld wire is of interest because of its use for predicting and analyzing service failures. Fatigue crack growth test specimens were developed and fabricated for the low carbon steel base metal and for each weld wire. Weld specimens were stress relieved prior to fatigue testing. Specimens were tested on a closed-loop servo hydraulic test machine at two different load ratios. Fatigue test data was collected to characterize both …

Evaluation Of Strain Distortion Correction Protocol Using Scanning Electron Microscopy And Digital Image Correlation, Alexandra Mallory, Alberto Mello, Michael Sangid

The Summer Undergraduate Research Fellowship (SURF) Symposium

Scanning electron microscopy in combination with digital image correlation (SEM-DIC) is a useful technique for measuring strain in materials at the micro-scale. In particular, it can be used to identify micro-scale strain localizations that are the precursor to material failure. While SEM produces high resolution images of the microstructure, the images also contain a large amount of distortion that, during DIC, will result in distorted strain values that require correction. In this project, a nickel-based alloy underwent cyclic mechanical fatigue at three different high temperatures to a targeted maximum strain. Scanning electron microscopy imaging was done on a 200x150μm area …

Metamodels Of Residual Stress Buildup For Machining Process Modeling, Stuart B. Mccrorie, Michael Sangid

The Summer Undergraduate Research Fellowship (SURF) Symposium

In the process of machining materials, stresses, called residual stresses, accumulate in the workpiece being machined that remain after the process is completed. These residual stresses can affect the properties of the material or cause part distortion, and it is important that they be calculated to prevent complications from arising due to the residual stresses. However, these calculations can be incredibly computationally intensive, and thus other methods are needed to predict the residual stresses in materials for quick decision-making during machining. By using metamodels - a method of representing data where few data points exist - we can achieve an …

Mechanical Investigation Of Phase-Transforming Cellular And Origami Materials, John M. Cleveland, David Restrepo, Yunlan Zhang, Pablo Zavattieri, Nilesh Mankame

The Summer Undergraduate Research Fellowship (SURF) Symposium

Cellular materials, such as honeycombs and metallic foams, have attracted much attention due to their exceptional ability to absorb and diffuse mechanical energy. These materials have a wide range of applications, such as improving vehicle crash safety and helmet impact resistance. However, many of these materials are rendered unusable after one application. Phase-transforming cellular materials (PXCMs) utilize a reversible bistable mechanism to facilitate energy absorption from one-dimensional impacts and loads. These mechanisms have the added benefit over other cell structures of reusability. In this study, various PXCM designs are discussed and examined to determine their energy absorption capabilities.

Three different …

Characterization Of Suspension Polymerized Polyacrylamide And Poly(Sodium Acrylate-Acrylamide) Copolymer And Their Size Influence On The Properties Of Concrete, Cole R. Davis, Kendra A. Erk, Stacey L. Kelly

The Summer Undergraduate Research Fellowship (SURF) Symposium

Shrinkage leading to cracking and mechanical instability is a major problem for concrete due to the loss of water during the curing process. However, through the addition of Superabsorbent Polymer (SAP) hydrogels, shrinkage can be prevented, increasing the strength of concrete. Characterization of suspension polymerized polyacrylamide (PAM) poly(sodium acrylate-polyacrylamide) (PANa-PAM) copolymer microsphere sizes, morphology and swelling behavior was conducted before adding them to concrete. Size was determined using microscopy paired with ImageJ analysis. Coulter Counter size characterization was also used to determine the particle size distribution. Swelling behavior was determined using the tea bag method as well as size analysis …

Miss Lonesome: Old Boats Past Their Prime, Garth Woodruff

Faculty Publications

No abstract provided.

Progress Of Carbonation In Chloride Contaminated Concretes, Yaocheng Wang, P. A.M. Basheer, S. Nanukuttan, Y. Bai

International Conference on Durability of Concrete Structures

Concretes used in marine environment are generally under the cyclic effect of CO₂ and chloride ions (Cl^-). To date, the influence of carbonation on ingress of chloride ions in concretes has been widely studied; in comparison, study on the influence of Cl^- on the progress of carbonation is limited. During the study, concretes were exposed to independent and combined mechanisms of carbonation and chloride ingress regimes. Profiles of apparent pH and chloride concentration were used to indicate the progress of carbonation and ingress of Cl^- in concretes. From the apparent pH profile, a carbonation front …

Corrosion Of Steel In Concrete And Its Prevention In Aggressive Chloride-Bearing Environments, Luca Bertolini, Maddalena Carsana, Matteo Gastaldi, Federica Lollini, Elena Redaelli

International Conference on Durability of Concrete Structures

This keynote paper deals with the durability of reinforced concrete (RC) structures exposed to aggressive environments characterized by high concentration of chloride ions, namely, marine environments or the use of de-icing salts. The mechanism of chloride-induced corrosion of steel in concrete is introduced, and its influence on the service life of RC structures is analyzed. Factors affecting the time to corrosion initiation are described with regard to both concrete properties and environmental exposure conditions. Design approaches available for achieving durability targets associated with the design service life are analyzed, focusing on studies carried out by the authors in recent years …

Solution Casting And Mechanical Testing Of Arabinan-Cellulose Nanocomposites, Kevin Su, Alina Lusebrink

Materials Engineering

The purpose of this work was to investigate methods to produce consistent, reliable, and testable thin films of arabinan-cellulose nanocomposites. Mechanical properties and composition of the Opuntia ficus-indica cactus spines served as motivation for this research. The high specific strength and stiffness, biodegradability, and sustainability of these spines inspired the creation of composites fabricated from the same materials found in cactus spines: arabinan and nanocrystalline cellulose (NCC). Arabinan serves as the matrix material and NCC as the reinforcement. To explore the feasibility of using a non-toxic solvent, different solution casting techniques with water as a solvent were investigated. Ultrasonication was …

Predicting Flexural Strength Of Composite Honeycomb Core Sandwich Panels Using Mechanical Models Of Face Sheet Compressive Strength, Nicholas Bruffey, William Shiu

Materials Engineering

The design process at Zodiac Aerospace requires the ability to accurately predict the strength of a composite honeycomb core sandwich panel to adhere to strict FAA regulations. The most common failure mode in long beam composites is in compression. Following ASTM D7249 for a four-point bend test of a long beam flexural test, a mechanical model has been developed that relates the compressive strength of glass fiber face sheets to the flexural strength of the sandwich panel. Zodiac does not currently have data on the compressive strength of the face sheets, so testing was performed to find this property. Asymmetric …

Buckling Strength In Carbon Fiber Polymer Matrix Composites Produced By Filament Winding For Structural Use In Rockets, Kyle Rosenow

Materials Engineering

High-powered rockets use thin walled carbon-fiber reinforced polymer (CFRP) tubes as the primary structure and the tubes experience compressive stress during flight, which is estimated at 18MPa. Cal Poly Space Systems (CPSS) recently acquired the capability to use filament winding for manufacturing CFRP structures. Filament winding wraps carbon-fiber tow coated in epoxy around an axisymmetric object, and in this case, an aluminum cylinder. The tube laminate is an angle-ply orientation testing the winding angles 35°, 50°, 65°, and 80° and winding patterns 1/1 and 8/1 in combination using an unsupported parallel compression test. Coupons are one-inch in height, 2.5 inches …

Finite Element Modeling Of Delamination Damage In Carbon Fiber Laminates Subject To Low-Velocity Impact And Comparison With Experimental Impact Tests Using Nondestructive Vibrothermography Evaluation, George Rodriguez Iv

Master's Theses

Carbon fiber reinforced composites are utilized in many design applications where high strength, low weight, and/or high stiffness are required. While composite materials can provide high strength and stiffness-to-weight ratios, they are also more complicated to analyze due to their inhomogeneous nature. One important failure mode of composite structures is delamination. This failure mode is common when composite laminates are subject to impact loading.

Various finite element methods for analyzing delamination exist. In this research, a modeling strategy based on contact tiebreak definitions in LS-DYNA^®was used. A finite element model of a low-velocity impact event was created to …

Metals Additive Manufacturing Powder Aging Characterization, Thomas Russell Lovejoy, Nicholas Karl Muetterties, David Takeo Otsu

Mechanical Engineering

The metallic additive manufacturing process known as selective laser melting requires highly spherical, normally distributed powder with diameters in the range of 10 to 50 microns. Previous observations have shown a degradation in powder quality over time, resulting in unwanted characteristics in the final printed parts. 21-6-9 stainless steel powder was used to fabricate test parts, with leftover powder recycled back into the machine. Powder samples and test specimens were characterized to observe changes across build cycles. Few changes were observed in the physical and mechanical properties of the specimens, however, there were indications of chemical changes across cycles. Potential …

Effect Of The Inherent Eccentricity In Single-Lap Direct-Shear Tests Of Pbo Frcm-Concrete Joints, Tommaso D'Antino, Lesley Sneed, Christian Carloni, Carlo Pellegrino

Civil, Architectural and Environmental Engineering Faculty Research & Creative Works

Investigation of the bond between fiber reinforced composites and the substrates onto which they are applied is of critical importance to understand their failure mechanisms. The bond behavior can be studied using different experimental test set-ups; the most commonly used are the single-lap and double-lap direct-shear tests. Although single-lap shear tests are simpler to carry out than double-lap shear tests, the presence of an eccentricity between the pulling and restraining forces leads to a mixed mode fracture process at the interface, which may influence the results. This study investigates the eccentricity effect on the bond behavior of fiber reinforced cementitious …

A Concrete Water Pasteurization Device For Third World Countries, Andrea R. Murchie

Senior Honors Projects, 2010-2019

In the rural areas of South Africa, as well as many other developing countries, people cook food and sterilize their water by heating over open fires. Many times the fires are inside of homes, which more often than not are very small. Children will often be the ones to tend to the fire, out of necessity while parents and other family members are tending to other work and needs.

The purpose of my Senior Honors Project was to design a concrete vessel that can hold water and heat the water to pasteurization (149°F) when exposed to sunlight for an extended …

Mechanical And Electrical Characterization Of Hybrid Carbon Nanotube Sheet-Graphene Nanocomposites For Sensing Applications, Jiukun Li

Doctoral Dissertations and Master's Theses

The unique mechanical and electrical properties of carbon nanotubes and graphitic structures have drawn extensive attention from researchers over the past two decades. The electro-mechanical behavior of these structures and their composites, in which electrical resistance changes when mechanical deformation is applied facilitates their use in sensing applications.

In this work, carbon nanotube sheet- epoxy nanocomposites with the matrix modified with various contents of coarse and fine graphene nanoplatelets are fabricated. The addition of a secondary filler results in improvements of both electrical and mechanical properties. In addition, with the inclusion of the second filler, change in resistivity with mechanical …

Measuring Relative Humidity In Concrete Pavements As A Method To Assess Asr Mitigation Measures, Remington G. Reed

Civil Engineering Undergraduate Honors Theses

Alkali-silica reaction (ASR) in concrete is partly facilitated by available moisture within the concrete. In order to better understand this facilitation and to develop processes for ASR mitigation methods, it is necessary to establish a means of monitoring internal relative humidity (RH) within the concrete. Current procedures for measuring RH are time consuming; requiring several hours of equilibration time and specific external conditions to yield accurate results. In order to better understand RH monitoring, laboratory tests were conducted using commercially available RH probes and different controlled environments. Probes were carefully monitored and calibrated in controlled environments, and laboratory tests on …

Phase-Field Models For Simulating Physical Vapor Deposition And Microstructure Evolution Of Thin Films, James Stewart Jr.

Graduate Theses and Dissertations

The focus of this research is to develop, implement, and utilize phase-field models to study microstructure evolution in thin films during physical vapor deposition (PVD). There are four main goals to this dissertation. First, a phase-field model is developed to simulate PVD of a single-phase polycrystalline material by coupling previous modeling efforts on deposition of single-phase materials and grain evolution in polycrystalline materials. Second, a phase-field model is developed to simulate PVD of a polymorphic material by coupling previous modeling efforts on PVD of a single-phase material, evolution in multiphase materials, and phase nucleation. Third, a novel free energy functional …

Creation And Implementation Of An Underwater-Capable Vr Headset Through The Use Of Additive Manufacturing, Matthew D. Meyers, Nathan Sonnenfeld

Human Factors and Applied Psychology Student Conference

No abstract provided.

Optimizing Chemical & Rheological Properties Of Rejuvenated Bitumen, Dominic Nguyen, Hamzeh Haghshenas Fatmehsari, Santosh Kommidi, Yong-Rak Kim

Department of Civil and Environmental Engineering: Dissertations, Theses, and Student Research

Bitumen has long been a material used in the construction of roadways, yet new pavement only consists of low fractions of recycled materials due to poor compatibility of aged bitumen and new materials. Thus, rejuvenators, chemical additives, have been used in an attempt to re-balance the chemical composition and restore the physical properties of aged bitumen back to its virgin state. A fundamental understanding of how one particular rejuvenator, soybean oil, revitalizes bitumen was investigated using a multi-scale approach.

Fourier-transform infrared spectroscopy (FTIR) was used to determine the changes in chemical properties of pure and rejuvenated virgin and aged samples. …

Post-Repair Seismic Assessment Of Rc Bridges Damaged With Fractured Column Bars - A Numerical Approach, Ruili He, Yang Yang, Lesley H. Sneed

Civil, Architectural and Environmental Engineering Faculty Research & Creative Works

Seismic repair of reinforced concrete (RC) bridge columns has been studied extensively during the past several decades; however, few studies have been conducted on the influence of the column repair (member level) on the post-repair performance of bridge structures (system level). In a previous experimental study by the authors, a method was developed to rapidly repair severely damaged RC bridge columns to enable the quick reopening of the bridge to emergency traffic. Thus, a lower limit state was used for the repair design, so that the lateral strength and drift capacity of a repaired RC column with fractured longitudinal bars …

Bond–Slip Behavior Of Fiber-Reinforced Polymer/Concrete Interface In Single Shear Pull-Out And Beam Tests, Tayyebeh Mohammadi, Baolin Wan, Kent A. Harries

Civil and Environmental Engineering Faculty Research and Publications

It has been assumed that the fiber-reinforced polymer/concrete interface is subjected to in-plane shear condition when intermediate crack debonding failure occurs. Therefore, the single shear pull-out test results are often used to predict the intermediate crack debonding failure in beams. In this study, the behavior of fiber-reinforced polymer-strengthened concrete beams and single shear pull-out specimens were studied experimentally and numerically. The bond–slip behavior of the fiber-reinforced polymer/concrete interface was obtained by single shear pull-out and beam tests. In all beam specimens, a concrete wedge located at the edge of the notch detached with the fiber-reinforced polymer debonding failure. This phenomenon …

Daylighting And Thermo-Electrical Performance Of An Autonomous Suspended Particle Device Evacuated Glazing, Aritra Ghosh

Doctoral

Suspended particle device (SPD) glazing is an AC powered switchable glazing. PV powered SPD evacuated (vacuum) glazing was proposed with the potential of reducing the heating demand, cooling demand and artificial lighting demand of a building. To achieve an autonomous SPD vacuum glazing, semi empirical simulation and outdoor characterisation was explored in this thesis. Transmission of SPD glazing (area 0.058 m2) varied from 5% when opaque to 55% when transparent in the presence of 110 V, 0.07 W AC supply was characterised in outdoor test cell in Dublin. The SPD glazing has variable spectral transmission in the presence of variable …

Late Morning Concurrent Sessions: Innovations In Aviation Technologies: Presentation: Relative Material Loss: A Methodology For Assessing Island Airport Steel Marine Bulkheads, Robert Ernsting, Constantine M. Koursaris

Aviation / Aeronautics / Aerospace International Research Conference

A July 2015 report from the Airports Council International – North America (ACI-NA) states “U.S. airports are long overdue for [a] major structural improvement projects. Most U.S. airports are aging, … and because of budgetary restrictions, they’re not aging well.”(Garcia and Clampet, 2015). The average US age is 40 years old with the youngest (Denver International) recently turning 20 years old. As airports continue to age, airport commissioners will struggle to find creative ways to either fund airport replacements or extend the service life of existing airport facilities (commonly referred to as service life extension projects or SLEP). Due to …

Paper Core Feeder System, Sergio Flores Velez

All Undergraduate Projects

Paragon Films has always strived to increase productivity and decrease waist within their company. The plant located in Union Gap, Washington currently has two production lines operating 24/7 managed by 2 to 3 people. The heavy line produces 5000 to 10000 revolutions per roll. This production line has a three part system that automatically feeds the paper cores to the spool shafts to roll the films. Therefore, the employees during that shift do not have to worry about filling up the bin very often. On the other hand, the second production line, which produces the hand films, does not have …

State-Of-The-Art Review Of Cathodic Protection For Reinforced Concrete Structures, Aimee Byrne, Niall Holmes, Brian Norton

Articles

Cathodic protection (CP) limits the corrosion of a metal surface by making it the cathode of an electrochemical cell. This can be achieved either by using a more active sacrificial anode to create a driving current, or by using inert anodes and impressing a current onto the cathode surface using an external direct current (DC) source. Impressed current cathodic protection (ICCP) is preferred where widespread protection is required, particularly in reinforced concrete structures. ICCP needs a constant DC power supply that is usually provided through a grid connection or independent generators. This paper presents the currently available CP systems for …

Case Studies Of Cavity And External Wall Insulation Retrofitted Under The Irish Home Energy Saving Scheme: Technical Analysis And Occupant Perspectives, Aimee Byrne, Gerard Byrne, Garrett O'Donnell, Anthony Robinson

Articles

The residential sector represents 27% of primary energy consumption in Ireland. This paper examines the case study of the Irish government’s national grant scheme to encourage energy efficiency retrofit in private housing. That is the Home Energy Saving (HES) Scheme, later rebranded the Better Energy: Homes (BEH) Scheme. The methodology involved monitoring several homes immediately before and after retrofit alongside discussions with occupants. The examination focused on specific measures commonly introduced through the HES/BEH programme − cavity and external wall insulation. It has been found that a significant decrease in heat loss through the walls was measured in all cases. …