Metallurgy Commons^™

Enhancing Grain Refinement Of Austenitic Steel With Ti Additions By Melt Treatment Sequence Optimization, Gun Ge, Semen Naumovich Lekakh, Ronald J. O'Malley

Materials Science and Engineering Faculty Research & Creative Works

No abstract provided.

Resonant Spectra Of Metal Nanotoroids Of Various Sizes, Huong Quynh Tran

Electrical Engineering Undergraduate Honors Theses

Nowadays, the manipulation of light by using metallic nanostructures has wide applications in photonics, optoelectronics and energy conversion. Along with other universities all over the world, the University of Arkansas is researching on nano-antennas’ design, fabrication and applications. Current research in Dr. El-Shenawee’s Terahertz Imaging and Spectroscopy Computational Electromagnetics Group, has computationally investigated the behaviors of plasmonic nanostructures by using the commercial finite element electromagnetic solver Ansys® HFSS. This work reproduced the previous work of spectral absorption enhancement of infinite and finite arrays of silver and gold nanotoroids with sizes of the inner radii: 13nm – 21nm, while outer radius …

Environmental Considerations For Treatment Of Effluent Waste Solutions And Solid Waste Products, Larry G. Twidwell

Metallurgy

No abstract provided.

Thermodynamic Considerations In Molten Salt Electrolysis For Rare Earth Metals, Arwin Gunawan

Graduate Theses & Non-Theses

Many applications utilize rare earths as a part of their essential composition, such as: Ni-MH batteries, glass screen, magnets, fluorescent lightning, etc. These reactive elements are normally found as an oxide compound due to their affinity with oxygen. Their oxide formation exhibits a high standard free energy, which make them really stable. Consequently, extracting rare earths cannot be easily done with a simple acid-base reaction.

It has been known that there are two reduction ways to extract rare earth, metallothermic reduction and molten salt electrolysis process. Metallothermic method is determined by standard free energy formation, melting point, boiling point, vapor …

Estimation And Thermodynamic Modeling Of Solid Iron Species In The Berkeley Pit Water, Rajesh Srivastava

Graduate Theses & Non-Theses

Since the cessation of open-pit mining activities from the Berkeley Pit located in Butte, MT in 1982, the pit had gradually filled with metal-laden acidic mine water. The purpose of this investigation was to estimate and apply thermodynamic theory to a group of iron-sulfate solids that might equilibrate with the Berkeley Pit water. Thermodynamic data was incomplete for acid mine affected water, and the effects of Cu cementation on the formation of iron oxide and sulfate solids had not been analyzed. Ferric iron compounds such as Ferrihydrite, Goethite, Schwertmannite, Potassium Jarosite and Potassium Hydronium Jarosite were modelled in Stabcal using …

Optimization Of Rare Earth Leaching From Ores And Concentrates, Grant Wallace

Graduate Theses & Non-Theses

The use of applied chemistry in the production and optimization of leach solutions from Rare Earth Element (REE) ores and concentrates was investigated. Ore and concentrate samples were characterized using scanning electron microscopy/mineral liberation analysis (SEM/MLA), X-ray Diffraction (XRD), and Inductively-coupled Plasma Atomic Emission Spectroscopy (ICP-AES). Multiple leach tests were performed to analyze the effects of temperature, residence time, and reagent concentration on the leaching of REEs. Analysis of leach solutions was carried out using ICP-AES. Modeling and statistical analysis of extraction behavior was carried out using DesignExpert 9. Modeling data for multiple REEs indicate that extraction is strongly influenced …

Voltammetric Investigation Of Xanthate Chemisorption On A Chalcopyrite Surface, Jesse Lynn Bowden

Graduate Theses & Non-Theses

Cyclic Voltammetry experiments have been conducted on copper, iron, and chalcopyrite (CuFeS2) and compared to mass-balanced EH-pH Diagrams. Potassium ethyl xanthate (KEX) was added to solution and additional voltammetry experiments were performed to determine the surface chemistry reactions of flotation collector in solution with these minerals. The ultimate goal of this research was to investigate the possibility of xanthate chemisorption onto the chalcopyrite mineral surface. Results of the copper mineral testing confirm previous literature studies and corroborate published isotherm data. Results of the iron mineral testing showed changes in surface reactions with the addition of potassium ethyl xanthate to solution, …

Thermal Processing And Mechanical Properties Of Beta Phase Titanium Alloys For Biomedical Applications, Ethan Wood

Graduate Theses & Non-Theses

The past few decades have seen an increase in the use of beta titanium alloys as structural biomaterials. Their combination of excellent mechanical properties, corrosion resistance and biocompatibility, along with a lower Young’s modulus than stainless steel, cobalt-chromium and commercially pure titanium make the beta titanium alloys ideal biomaterials. This work evaluates the use of three beta titanium alloys for biomedical applications. Three beta titanium alloys, Ti 15-3-3-3, Ti SP-700 and Ti Beta-C, underwent thermal processing to optimize mechanical properties. The alloys were subjected to tensile testing, hardness testing, fatigue testing, optical microscopy and SEM fracture analysis in order to …

Group Decisions In Value Management, Christiono Utomo, Farida Murti, Arazi Idrus

Makara Journal of Technology

This research deals with a technique to expedite group decision making during the selection of technical solutions for value management process. Selection of a solution from a set of alternatives is facilitated by evaluating using multicriteria decision making techniques. During the process, every possible solution is rated on criteria of function and cost. Function deals more with quality than with quantity, and cost can be calculated based on the theoretical time value of money. Decision-making techniques based on satisfying games are applied to determine the relative function and cost of solutions and hence their relative value. The functions were determined …

Seebeck Coefficient Of Soi Layer Induced By Phonon Transport, Faiz Salleh, Takuro Oda, Yuhei Suzuki, Yoshinari Kamakura, Hiroya Ikeda

Makara Journal of Technology

The Seebeck coefficient of a patterned Si wire on P-doped SOI (Si-on-insulator) layer with a carrier concentration of 1018 cm-3 was measured near room temperature. The Seebeck coefficient is found to be smaller than that in the SOI layer and to be closer to the calculated Seebeck coefficient including the electronic contribution. The decrease in the Seebeck coefficient of Si wire is likely to occur due to the elimination of the contribution of phonon drag part. From the theoretical calculation of scattering rates by considering the scattering processes in phonon system, it is considered that an increase in phonon-boundary scattering …

Construction Of A Novel Method Of Measuring Thermal Conductivity For Nanostructures, Hiroya Ikeda, Shoma Yoshida, Yuhei Suzuki, Veerappan Manimuthu, Faiz Salleh, Fujio Kuwahara, Masaru Shimomura, Kenji Murakami

Makara Journal of Technology

With the aim of characterizing the thermal conduction in a nanometer-scaled materials, we have constructed a novel method on the basis of an ac calorimetric method. In this method, periodic sample heating is performed by light irradiation and the corresponding periodic temperature is detected by infrared irradiative thermometer. This makes us measure the thermal diffusivity out of contact with the objective sample. In the present study, we confirm to measure the thermal diffusivity of bulk Si and Cu by this non-contact method with halogen-lamp irradiation. In determining the thermal diffusivity from the relationship between distance deviation and delay time, the …

Phonon-Drag Contribution To Seebeck Coefficient Of Ge-On-Insulator Substrate Fabricated By Wafer Bonding Process, Veerappan Manimuthu, Shoma Yoshida, Yuhei Suzuki, Faiz Salleh, Mukannan Arivanandhan, Yoshinari Kamakura, Yasuhiro Hayakawa, Hiroya Ikeda

Makara Journal of Technology

In order to build high-sensitivity infrared photodetectors using SiGe nanowires, we investigate the thermoelectric characteristics of Ge-on-insulator (GOI) layers as a reference for SiGe. We fabricate p-type GOI substrates with an impurity concentration of 1016-1018cm-3 by a wafer-bonding process using Ge and oxidized Si wafers. Annealing treatment is performed in order to further increase the bonding strength of Ge/SiO2 interface. We measure the Seebeck coefficient in the temperature range of 290-350 K. The Seebeck coefficient of the GOI layers is very close to the theoretical value for Ge, calculated on the basis of carrier transport. Hence, there is a small …

Fiber Optic Ring Resonator Sensor Detection Technique Based On Spectral Intensity Integration, Purnomo Sidi Priambodo, Sasono Rahardjo, Gunawan Witjaksono, Djoko Hartanto

Makara Journal of Technology

Resonant field phenomenon in optical ring resonator has been a major theme for various studies and can be used for various sensor applications. The spectral response shape changes are subjects to be discussed and analyzed for detection in optical sensor system. The spectral response changes are caused by various factors ranging from refractive index of the surrounding medium, medium loss due to absorption and scattering, and coupling variation between waveguides. These optical phenomena are mostly used for bio-sensor applications, since it is free from electromagnetic interference (EMI) and non-physically destructive. In this paper, we discuss our current research in developing …

The Effects Of The Types Of Milk (Cow, Goat, Soya) And Enzymes (Rennet, Papain, Bromelain) Toward Cheddar Cheese Production, Ariestya Arlene, Anastasia Prima Kristijarti, Ivana Ardelia

Makara Journal of Technology

The objectives of this research are to study the effects of different types of milk and enzymes toward the yield and quality (moisture, ash, protein, fat content, and texture) of cheddar cheese and the interaction between those two variables during the process. The types of milk are cow, goat, and soya milk, while the types of enzymes are rennet, papain, and bromelain enzymes. Regarding the procedure, the milk is first pasteurized before CaCl2 and Lactobacillus lactis that acts as the acidifier starter as much as 0.2% (w/v) and 0.5% of the milk volume are added respectively. The amount of enzyme …

Hazard-Driven Drivers’ Behaviours Towards Vehicle-To-Median Safe Distances, Martha Leni Siregar

Makara Journal of Technology

A median is required for a two-way road to separate traffic from opposing lanes and to prevent head-on collisions. However, studies indicate that medians are also perceived as hazards which need to be avoided during driving. This hazard perception is manifested in drivers’ changing behavior towards various types of medians along the driving lanes inform of their tendency to allow various safe distances to the medians. The Indonesian Highway Capacity Manual (IHCM) does not differentiate between types of medians and the influence on the drivers’ choice of safe margin to the medians. Therefore, this study looks into how the existence …

Energy And Exergy Analysis Of Kalina Cycle For The Utilization Of Waste Heat In Brine Water For Indonesian Geothermal Field, Nasruddin Nasruddin, Agus Noor Sidiq, Abdulmajeed Mohamad, Rama Usvika

Makara Journal of Technology

The utilization of waste heat in a power plant system—which would otherwise be released back to the environment—in order to produce additional power increases the efficiency of the system itself. The purpose of this study is to present an energy and exergy analysis of Kalina Cycle System (KCS) 11, which is proposed to be utilized to generate additional electric power from the waste heat contained in geothermal brine water available in the Lahendong Geothermal power plant site in North Sulawesi, Indonesia. A modeling application on energy and exergy system is used to study the design of thermal system which uses …

Thermodynamic Analysis Of Rare Earth Chlorination And Bromination Processes, Katie Lyons, Jerome Downey, Dan Gaede, Bryce Ruffier

2015 Undergraduate Research

Research funded by the Army Research Laboratory (ARL), the Metallurgical and Materials Engineering Department at Montana Tech investigated various methods of extracting and refining rare earth elements (REEs) from mineral ores and concentrates. Extensive thermodynamic, thermogravimetric and differential thermal analyses were performed to evaluate the relative stabilities of various REE compounds in order to assess potential methods for selective separation and recovery of specific REEs. Conversion of rare earth oxides (REO) to rare earth chlorides or bromides is a possible initial step in pyrometallurgical and hydrometallurgical processing of REEs. REO can be converted to chlorides or bromides by roasting in …

Sustainable Disposal Of Coal Processing Waste Streams, Mohammad Rezaee

Theses and Dissertations--Mining Engineering

Modern coal preparation facilities incorporate a wide array of solid-solid and solid-liquid separation processes for rejecting mineral matter to meet market specifications. The coarse mineral matter is typically placed into engineered refuse piles whereas the fine refuse is either stored in impoundments or co-disposed with the coarse refuse. The discharge water from the refuse material represents an environmental concern due to the potential release of trace elements, and the subsequent elevation of total dissolved solids and conductivity. The research findings reported in this dissertation addresses sustainable coal processing waste disposal through using strategies aimed at minimizing the environmental impacts. To …

Containment Materials For Thin-Strip Casting Of Steel, Abhishek Kumar

Doctoral Dissertations

"The focus of this research was to investigate the corrosion behavior of BN-based and ZrO₂-C refractories by molten steel. These refractories are used as side-dam and core-nozzle in the thin-strip casting of steel. The improvement and development of these refractory components will increase the process efficiency by prolonging the refractory service life.

The first part of this study focused on interaction of BN-ZrO₂-SiC side-dams with steel-inclusion system in a laboratory setup under argon gas environment. It was observed that corrosion of this ceramic was severe in contact with steel compared to slag/inclusion.

The second part of …

Formation And Evolution Of Spinel In Aluminum Killed Calcium Treated Linepipe Steels, Obinna Adaba

Masters Theses

"Magnesium aluminate (Spinel) inclusions have been observed to cause hook crack in line pipe steels. These inclusions are typically formed during liquid steel processing at the ladle metallurgy furnace (LMF) and subsequently modified by calcium to form less harmful liquid inclusions. Unfortunately, spinel inclusions are still sometimes observed in samples taken from the tundish and coil after calcium treatment.

The formation and evolution of spinel inclusions during liquid steel processing at two industrial mini mills was investigated by analysis of lollipop samples taken at different stages of the steelmaking process. The effect of reoxidation on the formation of spinels after …

Factors Affecting The Heat Transfer During The Dip Testing Of Potential Third Generation Advanced High Strength Steels, Kramer Michael Pursell

Masters Theses

"A dip tester was designed and built at Missouri University of Science and Technology to test the effects of the primary alloying elements (Mn, Si, and Al) of Fe-Mn-Al-Si-C type 3rd generation advanced high strength steel (AHSS) alloys, dipping superheat, and dipping speed on the heat transfer during rapid solidification. The difficulties associated with casting 3rd generation AHSS were compiled as well to serve as a best-practices guide. An extensive list of potential 3rd generation AHSS alloys was developed and tested, and the effects of various dip testing parameters were examined.

Manganese was found to increase the heat flux by …

Understanding Impurities In Copper Electrometallurgy, Paul Laforest

Masters Theses

"This work involves examining two industrial reports of methods to handle impurities in copper electrowinning and electrorefining. The first part evaluates the addition of Hydrostar, Cyquest N-900, DXG-F7, and Guartec EW to copper electrowinning electrolyte to affect MnO₂ deposition on coated titanium anodes (CTAs). The second part examines the effects of anode chemistry and thiourea addition on the ductility of electrorefined copper starter sheet.

In part one, a laboratory cell was used to simulate a short cycle electrowinning cell via chronopotentiometric operation with an IrO₂-Ta₂O₅ CTA at 40⁰C. A cyclic voltammetric sweep was applied …

The Examination Of Stress Corrosion Cracking In High Strength Carbon Steel Through Combined Mechanical-Electrochemical Testing, Jacob Sines

Williams Honors College, Honors Research Projects

Through the analysis of materials and environments seen in industry a better understanding of the fundamentals behind degradation mechanisms can be observed. The scope of this project was to better understand the fundamentals behind the degradation of high strength pipeline steels in a lab setting to simulate an environment seen in industry. Specifically the degradation mechanisms of high and nearly neutral pH stress corrosion cracking were examined in environments that simulated oil and gas pipelines buried in soil. Experimentation was carried out utilizing X65 carbon steel specimen, a Gamry potentiostat, a CORTEST proof ring, a CORTEST slow strain rate machine, …

Nanomechanical And Scaling Behavior Of Nanoporous Gold, Nicolas J. Briot

Theses and Dissertations--Chemical and Materials Engineering

Nanoporous metals have recently been drawn significant interest in various fields of research. Their high surface-to-volume ratio present a strong potential for applications in sensing, catalysis, micro-electromechanical systems (MEMS) and even in the medical field. However, the mechanical properties of nanoporous metals have not yet been well determined, as conducting mechanical tests was found to be challenging. Scaling relations linking the mechanical properties of porous materials to those of their dense counterparts are successfully and widely used for many porous metals. However, their applicability to nanoporous metals have recently been questioned, as estimations from the classic scaling relations were found …

Engineered Surface Properties Of Porous Tungsten From Cryogenic Machining, Julius M. Schoop

Theses and Dissertations--Chemical and Materials Engineering

Porous tungsten is used to manufacture dispenser cathodes due to it refractory properties. Surface porosity is critical to functional performance of dispenser cathodes because it allows for an impregnated ceramic compound to migrate to the emitting surface, lowering its work function. Likewise, surface roughness is important because it is necessary to ensure uniform wetting of the molten impregnate during high temperature service. Current industry practice to achieve surface roughness and surface porosity requirements involves the use of a plastic infiltrant during machining. After machining, the infiltrant is baked and the cathode pellet is impregnated. In this context, cryogenic machining is …

Metallurgical Optimization Of High Strength Cast Steels With Stage I Tempering, Terrell Owen Webb Jr.

Doctoral Dissertations

“Eglin steel was developed by the U.S. Air Force and Ellwood National Forge Company as a cost-effective, ultrahigh strength steel for use in armament, aerospace, and commercial applications. Eglin steel has been successfully substituted for high alloy steels, such as AF1410 and HP-9-4-20/30, to produce the casing for “bunker buster” bombs where penetration of concrete barriers and rock at high velocity ( > 1000 ft/sec) is desired. Unlike AF1410 and HP-9-4-20/30, Eglin steel is low nickel (nominal 1 wt.%) and contains no cobalt. Given the successful performance of Eglin steel in the casings applications, the Department of Defense has directed that …

Influence Of Spatial Variations Of Railroad Track Stiffness And Material Inclusions On Fatigue Life, Celestin Nkundineza

Department of Mechanical and Materials Engineering: Dissertations, Theses, and Student Research

Railroad transportation is very important for economic growth and effective maintenance is one critical factor for its economic sustainability. The high repetitive forces from a moving railcar induce cyclic stresses that lead to rail bending and potential deterioration due to fatigue crack initiation and propagation. Previous research for prediction of fatigue life has been done under the assumptions of a uniform track bed and a homogeneous rail. However the spatial variation of the track stiffness is expected to increase the maximum stresses in the rail and, therefore, accelerate the fatigue process. The research described in this dissertation is focused on …

Preliminary Investigation Into The Cause Of Pinhole Porosity In Aluminum Metal Castings From Serpentine Impurities In Olivine Sand, Brodie J. Biersner

Dissertations and Theses @ UNI

The problem addressed in this study is how contaminates in the foundry molding aggregate olivine, affect aluminum castings during the casting process. This research will concentrate on hydrated contaminates, specifically the mineral serpentine. The purpose of this research is to better understand how hydrated minerals contribute to the generation of pinhole porosity defects during the casting process. Understanding how impurities in foundry aggregates affect the casting process would aid in the reduction of scrap caused by core and molding sands, ultimately providing savings to the casting manufacturer.

A foundry grade olivine was compared to a new source of olivine to …