Metallurgy Commons^™

Corrosion Research On Rock Bolts And Steel Sets For Sub-Surface Reinforcement Of The Yucca Mountain Repository, Dhanesh Chandra, Jaak J.K. Daemen, Amy J. Smiecinski

Publications (YM)

Corrosion resistance of Yucca Mountain (YM) carbon steel rock bolt (0.44%C) and I-beam steel sets (0.08%C) towards electrochemical/general corrosion, stress corrosion cracking (SCC), and hydrogen embrittlement (HE) susceptibility has been determined using simulated YM waters in this Task 18 for YM site underground repository tunnel support. These findings show the corrosion behavior of these structural support members with and without applied stresses in simulated YM environments. The simulated YM waters were increased in nominal concentrations from Ix to lOOx (three different levels) for electrochemical and other corrosion studies. The effect of temperature, of significance to YM repository, on the corrosion …

Superplasticity In Cast A356 Induced Via Friction Stir Processing, Z. Y. Ma, Rajiv S. Mishra, M. W. Mahoney

Materials Science and Engineering Faculty Research & Creative Works

Super plasticity was investigated in friction stir processed A356 alloy at temperatures of 470-570 °C and initial strain rates of 3x10 -4-1x10-1 s-1. Maximum superplastic elongation of 650% was obtained at 530 °C and an initial strain rate of 1x10-3 s-1 where a maximum strain rate sensitivity of 0.45 was observed. © 2004 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.

Analysis Of Kancil's Car Knuckle Prototype, Tresna P. Soemardi, Aida Mahmudah

Makara Journal of Technology

Analysis of Kancil’s Knuckle Prototype. The objective of this work is to execute strength analysis of knuckle, which is made from FCD 50, by using static analysis on maximum loading. This maximum loading is obtained from front axle loading calculation on particular operating condition. That is, vehicle is braking while cornering in down hill. From previous vehicle loading calculation, we get a number of loading values on different speed and deceleration. At the end, we get a value of speed and deceleration that guarantee the vehicle safety if it is braking while cornering in down hill. As comparison, loading calculation …

Pid Fuzzy Logic Controller System For Dc Motor Speed Control, H. Samsul Bachri M.

Makara Journal of Technology

PID Fuzzy Logic Controller System for DC Motor Speed Control. A good controller system must have resilience to disturbance and must be able to response quickly and accurately. Problem usually appears when PID controller system was built sensitively hence the system’s respon to the disturbance will yield big overshot/undershot then the possibility of oscillation to be happened is excelsior. When the controller system was built insensitively, the overshot/undershot will be small but the recovery time will be longer. Hybrid controller system could overcome those problems by combining PID control system with fuzzy logic. The main control of this system is …

Quarternair Cugasete And Cuga0.5in 0.5te2 Thin Films Fabrication Using Flash Evaporation, A. Harsono Soepardjo

Makara Journal of Technology

Quarternair CuGaSeTe and CuGa0.5In 0.5Te2 Thin Films Fabrication Using Flash Evaporation. Quarternair materials CuGaSeTe and CuGa0.5In 0.5Te2 are the basic materials to solar cell fabrication. These materials have high absorption coefficients around 103 – 105 cm-1 and band gap energy in the range of 1-5 eV. In this research, the films were made by flash evaporation method using quarternair powder materials of CuGaSeTe and CuGa0.5In 0.5Te2 to adhere in a glass substrate. After the films were obtained, the properties of these films will be characterized optically and electrically. The lattice parameter of the films and the crystalline film structure were …

Graded Channel Mosfet Simulation With S-Pisces 2b, Hartono Siswono

Makara Journal of Technology

Graded Channel MOSFET simulation with S-Pisces 2B. Graded-Channel Metal-Oxide-Semiconductor Field-effect- Transistor or GCMOSFET is being discussed in this paper. GCMOSFET technology has been developed to meet the growing demand for low power and high performance application. In this paper, it will be shown that, compared to ungraded MOSFET, the GCMOSFET device offers the advantage of significantly higher drive current. The higher drive current is achieved because the effecctive channel length of GCMOSFET is shorter than the ungraded MOSFET’s. From the simulation result with S-PISCES 2B and MATLAB, it can been shown that the ID from GCMOSFET is higher than the …

Construction Of Depth-Structure Shelf-Edge Map For Case Study Of Kujung Formation, East Java Sea, Saifatur Rusli, Suparto Suparto

Makara Journal of Technology

Construction of Depth-Structure Shelf-edge Map for Case Study of Kujung Formation, East Java Sea. In general, reflection seismic method has capability to represent sub-surface in time domain. Seismic cross-section that depicts the formation of sub-surface usually use time domain in the format of TWT (Two Way Times). This due to in the process of seismic data acquisition, seismic wave propagates in down-going and up-going manner so that the obtained results from data processing are in the format of TWT seismic vs. shot points. This paper will describe the construction of depth-structure map for case study of Kujung Formation, East Java …

Modeling, Fabrication, And Optimization Of Niobium Cavities: Phase Iii Third Quarterly Report, Robert A. Schill Jr., Mohamed Trabia

Transmutation Sciences Materials (TRP)

Niobium cavities are important parts of the integrated NC/SC high-power linacs. Over the years, researchers in several countries have tested various cavity shapes. They concluded that elliptically shaped cells are the most appropriate shape for superconducting cavities. The need for very clean surfaces lead to the use of a buffered chemical polishing produce for surface cleaning to get good performance of the cavities. The third phase concludes the experimental a fluid flow study and optimization study. The first quarter and second quarter of phase three also begins the experimental set-up of secondary emission studies from niobium in superconducting mode. This …

Continue Stress Corrosion Cracking/ Electrochemical Testing And Model Support, L. G. Mcmillion, K. S. Raja, S. Namjoshi, Amy J. Smiecinski

Publications (YM)

The work reported here is focused on measuring values for various model parameters for the General Corrosion Model (GCM). The objective of the UNR work is to obtain the parameter values under Quality Assurance protocols, so that the data can be incorporated into models that might be used to address licensing issues, for example. The derived kinetic parameters may be used in models for predicting the accumulation of general and localized corrosion damage to Alloy-22 canisters over the 10,000-year lifetime of the YM repository. The work focuses on obtaining data of the highest possible accuracy to derive kinetic parameters for …

The Evaluation Of The Damping Characteristics Of A Hard Coating On Titanium, Christopher M. Blackwell

Theses and Dissertations

Engine failures due to fatigue have cost the Air Force an estimated $400 million dollars per year over the past two decades (Garrison, 2001). Damping treatments capable of reducing the internal stresses of fan and turbine blades to levels where fatigue is less likely to occur have the potential for reducing cost while enhancing reliability. This research evaluates the damping characteristics of magnesium aluminate spinel, MgO+Al₂O₃, (mag spinel) on titanium plates. The material and aspect ratio were chosen to approximate the low aspect ratio blades found in military gas turbine fans. The plates were tested with …

Modeling Corrosion In Oxygen Controlled Lbe Systems With Coupling Of Chemical Kinetics And Hydrodynamics-Task V: First Quarterly Report 01/12/04-02/29/04, Samir Moujaes, Yitung Chen

Transmutation Sciences Materials (TRP)

The Lead-Bismuth eutectic (LBE) has been determined from previous experimental studies by the Russians and the European scientific community to be a potential material that can be used as a spallation target and coolant for the TRP proposed application. Properly controlling the oxygen content in LBE can drastically reduce the LBE corrosion to structural steels. However, existing knowledge of material corrosion performance was obtained from point-wise testing with only very sparse experimental data. Scientists have noticed that the concentration of oxygen dissolved in the liquid alloy could control the corrosion rate of steels exposed to Pb or Pb-Bi. At high …

Modeling, Fabrication, And Optimization Of Niobium Cavities: Phase Iii Second Quarterly Report, Robert A. Schill Jr., Mohamed Trabia

Transmutation Sciences Materials (TRP)

Niobium cavities are important parts of the integrated NC/SC high-power linacs. Over the years, researchers in several countries have tested various cavity shapes. They concluded that elliptically shaped cells are the most appropriate shape for superconducting cavities. The need for very clean surfaces lead to the use of a buffered chemical polishing produce for surface cleaning to get good performance of the cavities. The third phase concludes the experimental a fluid flow study and optimization study. The first quarter and second quarter of phase three also begins the experimental set-up of secondary emission studies from niobium in superconducting mode. This …

Fundamental And Applied Experimental Investigations Of Corrosion Of Steel By Lbe Under Controlled Conditions: Kinetics, Chemistry, Morphology, And Surface Preparation: Quarterly Report, Allen L. Johnson, John Farley, Dale L. Perry

Transmutation Sciences Materials (TRP)

This project has four components:

(1) the fabrication of a materials test apparatus with unique capabilities,

(2) comparative studies of steel corrosion under gas phase conditions comparable to the Lead Bismuth Eutectic (LBE) oxygen control conditions,

(3) isotope labeling studies, and

(4) collaborative efforts with other workers in the field.

Modeling, Fabrication, And Optimization Of Niobium Cavities, Robert A. Schill Jr., Mohamed Trabia, William Culbreth

Transmutation Sciences Materials (TRP)

One of the key technologies for the deployment of acceleratordriven transmutation systems is the accelerator itself. Elliptical superconducting niobium cavities are used to increase the efficiency of the high-power accelerators needed to support the transmutation mission.

One of the major sources of energy loss from a superconducting accelerator cavity is a process known as multiple impacting (or “multipacting”) of electrons. This phenomenon limits the maximum amount of energy and power that the niobium cavity can store. As a result, the maximum power available for accelerating the desired charge, as well as the overall performance of the accelerator is reduced. Furthermore, …

Corrosion Of Steel By Lead Bismuth Eutectic, John Farley, Allen L. Johnson, Dale L. Perry

Transmutation Sciences Materials (TRP)

There is an active international interest in lead-bismuth eutectic and similar liquid lead systems because of the relevance to the transmutation of nuclear waste, fast reactors, and spallation neutron sources. A successful program in nuclear waste processing that includes transmutation in accelerator-driven systems and fast reactors, would significantly decrease the space requirements for geological repositories.

Materials in these systems must be able to tolerate high neutron fluxes, high temperatures, and chemical corrosion. For lead bismuth eutectic (LBE) systems, there is an additional challenge because the corrosive behaviors of materials in LBE are not well understood. Most of the available information …

Environment-Induced Degradation And Crack-Growth Studies Of Candidate Target Materials, Ajit K. Roy

Transmutation Sciences Materials (TRP)

The primary objective of this task is to evaluate the effect of environmental and mechanical parameters on environment induced degradations of candidate target structural materials for applications in spallation-neutron-target systems, such as accelerator-driven systems for the transmutation of waste. The materials selected for evaluation and characterization are martensitic stainless steels including Alloys HT-9, EP-823 and Type 422 stainless steel (SS).

More recently, this experimental program has been expanded to evaluate the effect of molten lead-bismuth eutectic (LBE) on the corrosion behavior of target structural materials in the presence of oxygen. Since the Materials Performance Laboratory (MPL) at UNLV currently cannot …

Modeling Corrosion In Oxygen Controlled Lbe Systems With Coupling Of Chemical Kinetics And Hydrodynamics, Samir Moujaes, Yitung Chen

Transmutation Sciences Materials (TRP)

The corrosion of structural materials is a major concern for the use of lead-bismuth eutectic (LBE) systems for nuclear applications such as in transmuter targets or fast reactors. Corrosion in liquid metal systems can occur through various processes, including, for example, dissolution, formation of inter-metallic compounds at the interface, and penetration of liquid metal along grain boundaries. Predicting the rate of these processes depends on numerous system operational factors: temperature, system geometry, thermal gradients, solid and liquid compositions, and velocity of the liquid metal, to name a few. Corrosion, along with mechanical and/or hydraulic factors, often contributes to component failure. …

Development Of A Mechanistic Understanding Of High-Temperature Deformation Of Alloy Ep-823, Ajit K. Roy, Brendan O'Toole

Transmutation Sciences Materials (TRP)

The focus of this work is to determine the effect of elevated temperatures on the tensile properties of Alloy EP-823 and other martensitic alloys having similar compositions. The information obtained through this work describing the mechanism of elevated-temperature deformation will assist in developing suitable target structural materials possessing enhanced LBE corrosion resistance at process temperatures, allowing the continued development and eventual deployment of these technologies.

Use Of Positron Annihilation Spectroscopy For Stress-Strain Measurements, Ajit K. Roy

Transmutation Sciences Materials (TRP)

Metals and alloys, when subjected to tensile loading beyond a limiting value, can undergo plastic deformation resulting in lattice defects such as voids and dislocations. These imperfections may interact with the crystal lattice, producing a higher state of internal stresses characterized by reduced ductility. Residual stresses can also be generated in welded structures due to rapid rate of solidification, and dissimilar metallurgical microstructures between the weld and the base metals. Premature failures can be experienced in engineering metals and alloys due to the presence of these residual stresses. Specific thermal treatments commonly known as stress relief operations can relieve these …

Development Of Nanostructure Based Corrosion-Barrier Coatings On Steel For Transmutation Applications: Quaterly Report, Biswajit Das

Transmutation Sciences Materials (TRP)

During the past quarter, this project employed one graduate student and two undergraduate student researchers and made the following accomplishments :

• Acquisition of steel samples for experiments

• Design and fabrication of specialized anodization apparatus to accommodate steel samples

• Investigation of adhesiveness of aluminum on steel

• Investigation of effects of anodizing acids on steel to identify most appropriate acid and a suitable barrier material

Stress Corrosion Cracking Of Target Material, Mohammad K. Hossain

Transmutation Sciences Materials (TRP)

The primary objective of this paper is to evaluate the effect of hydrogen on environment assisted cracking of candidate target materials for transmutation applications. Transmutation refers to transformation of long-lived actinides and fission products from spent nuclear fuels (SNF), and occurs when the nucleus of an atom changes because of natural radioactive decay, nuclear fission, nuclear fusion, neutron capture, or other related processes. Martensitic Alloy EP 823 was selected to be the candidate alloy for this investigation. During the initial phase, the stress corrosion cracking (SCC) behavior of this alloy was evaluated in neutral (pH: 6-7) and acidic (pH: 2-3) …

Interaction Between Metal Fission Products And Triso Coating Materials: A Study Of Chemical Bonding And Interdiffusion, Clemens Heske

Fuels Campaign (TRP)

The goal of this project is to elucidate the chemical bonding and interface formation of metal fission products with the coating materials used in state-of-the-art TRISO fuel particles. Particular emphasis is placed on an analysis of intermediate chemical phases at the interface, the intermixing/diffusion behavior, and the electronic interface structure as a function of material choice (metal and coating materials), temperature, and external stress. Furthermore, we intend to assess the chemical state of some of the metal fission products. The findings are expected to give valuable information about failure mechanisms of TRISO particles and fission product transport. Secondly, through simulating …

Interaction Between Metal Fission Products And Triso Coating Materials: A Study Of Chemical Bonding And Interdiffusion: 3rd Quarter Report, 2004, Clemens Heske

Fuels Campaign (TRP)

The goal of this project, which started in May 2004, is to elucidate the chemical bonding and interface formation of metal fission products with the coating materials used in state-of-the-art TRISO fuel particles. Particular emphasis is placed on an analysis of intermediate chemical phases at the interface, the intermixing/diffusion behavior, and the electronic interface structure as a function of material choice (metal and coating materials), temperature, and external stress.

In detail, this project is devoted to studying the interface formation of Pd, Ag, and Cs with SiC and pyrolytic carbon. Using the TRISO coating materials and single crystal references as …

Interaction Between Metal Fission Products And Triso Coating Materials: A Study Of Chemical Bonding And Interdiffusion: 4th Quarter Report, 2004, Clemens Heske

Fuels Campaign (TRP)

The goal of this project, which started in May 2004, is to elucidate the chemical bonding and interface formation of metal fission products with the coating materials used in state-of-the-art TRISO fuel particles. Particular emphasis is placed on an analysis of intermediate chemical phases at the interface, the intermixing/diffusion behavior, and the electronic interface structure as a function of material choice (metal and coating materials), temperature, and external stress. In detail, this project is devoted to studying the interface formation of Pd, Ag, and Cs with SiC and pyrolytic carbon. In order to study the properties of the relevant interfaces, …