Metallurgy Commons^™

Modeling, Fabrication, And Optimization Of Niobium Cavities: Phase Ii Final Report, Robert A. Schill Jr., Mohamed Trabia, William Culbreth

Transmutation Sciences Materials (TRP)

Niobium cavities are important parts of the integrated NC/SC high-power linacs. Over the years, researchers in several countries have tested various cavity shapes. They concluded that elliptically shaped cells are the most appropriate shape for superconducting cavities. The need for very clean surfaces lead to the use of a buffered chemical polishing produce for surface cleaning to get good performance of the cavities. The second phase has resulted in an experimental setup of a fluid flow experiment with experimentation to be completed in the third year. Some of these results were presented at American Nuclear Society, Student Conference April 2-5, …

Quarterly Report For The Trp Project, March–June 2003, Samir Moujaes, Yitung Chen, Kanthi Kiran Daiska, Chao Wu

Transmutation Sciences Materials (TRP)

The MTL is assumed to be a 5m long rectangular loop with a circular cross-section. Because of the non-symmetry, and due to the active participation of the secondary flows due to the elbows present in the rectangular loop model, the geometry is considered as a 3D model.

When the regions of maximum corrosion and precipitation are compared, they fall in the same zone for both the analytical and simulated models. The reason for a larger concentration flux in the case of turbulent flow than for the laminar flow can be explained by the concept of higher lateral diffusion in the …

Development Of A Mechanistic Understanding Of High-Temperature Deformation Of Alloy Ep-823 For Transmutation Applications Trp Task-10: Quarterly Progress Report (March 01 – May 31, 2003), Ajit K. Roy, Brendan O'Toole

Transmutation Sciences Materials (TRP)

The purpose of this project is to evaluate the elevated temperature tensile properties of Alloy EP- 823, a leading target material for accelerator-driven waste transmutation applications. This alloy has been proven to be an excellent structural material to contain the lead-bismuth-eutectic (LBE) nuclear coolant needed for fast spectrum operations. Very little data exist in the open literature on the tensile properties of this alloy. The test material will be thermally treated prior to the evaluation of its tensile properties at temperatures relevant to the transmutation applications. The deformation characteristics of tensile specimens, upon completion of testing, will be evaluated by …

Development Of A Mechanistic Understanding Of High-Temperature Deformation Of Alloy Ep-823 For Transmutation Applications, Ajit K. Roy, Brendan O'Toole

Transmutation Sciences Materials (TRP)

The purpose of this project is to evaluate the elevated temperature tensile properties of Alloy EP-823, a leading target material for accelerator-driven waste transmutation applications. This alloy has been proven to be an excellent structural material to contain the lead-bismuth-eutectic (LBE) nuclear coolant needed for fast spectrum operations. However, very little data exist in the open literature on the tensile properties of this alloy. The selection of Alloy EP-823 as the test material in the proposed task is based on the recommendation of our collaborator at the Los Alamos National Laboratory (LANL). The test material will be thermally treated prior …

Design And Analysis For Melt Casting Metallic Fuel Pins Incorporating Volatile Actinides: Quarterly Progress Report 2/16/03- 5/15/03, Yitung Chen, Randy Clarksean, Darrell Pepper

Fuels Campaign (TRP)

Progress continues on the analysis of casting and solidification of the melt into molds. Modeling results for constant pressure casting, which is more realistic, have been obtained and produce physically realistic results for flow that starts, flows, and then eventually stops as it enters the mold. Potential mass transfer modeling features (Lammuir’s law for example) are being studied to enhance the capabilities of a mass transfer in a detailed system model. Different parameters are being varied as part of a parametric study to evaluate factors that impact the flow of the melt into the molds. The ability to include the …

Comparison Study Of Cooling Fins And Chills Effectiveness In Aluminum Sand Mold Casting, Vladimir E. Kouznetsov

Graduate Research Papers

Besides proper design of gating and risering systems, there are several methods used to control and modify solidification behavior of cast alloys. Within these methods, the most widely used are local cooling aids employing cooling fins (thin segments attached to problematic areas of casting) or external chills (metal inserts placed into mold walls to accelerate heat withdrawing from potential hot spot). The later helps to promote directional solidification when traditional methods are not possible to use due to limitations related to the casting design. Despite relatively wide application in aluminum foundries, there are no specific recommendations on cooling aids parameters …

Study About High Influence Doping To Base Resistance And Bandgap Narrowing At Si/Si1-Xgex/Si Heterojunction Bipolar Transistor, Achmad Fadhol

Makara Journal of Technology

Study About High Influence Doping to Base Resistance and Bandgap Narrowing at Si/Si1-xGex/Si Heterojunction Bipolar Transistor. Heterojunction is a link formed bedween two semiconductor materials and differend bandgap which has thinness under 50nm and grow the mixture of plate SiGe as bases. The link is an abrupt link or graded one. In this research learnt formulation of doping concentration influence to basis resistance and bandgap narrowing through Si/Si1-xGex/Si Heterojunction Bipolar Transistor with abrupt emitter-basis link, besides taking care to mobility and basis wide to basis resistance, it is also influence of mole fraction to bandgap power. From the result shows …

Photocatalytic Treatment Of Heavy Metal Waste Cr(Vi) Withtio2 Photocatalyst, Slamet Slamet, Riyadi Syakur, Wahyu Danumulyo

Makara Journal of Technology

Photocatalytic Treatment of Heavy Metal Waste Cr(VI) with TiO2 Photocatalyst. The photocatalytic reduction of hexavalent chromium/Cr(VI) using TiO2 and copper-doped TiO2 as photocatalysts have been studied in stirred tank and circulating photoreactors. All photocatalysts were characterized with FTIR (Fourier Transform Infra Red), BET (Brunauer-Emmett-Teller), XRD (X-Ray Diffraction) and SEM (Scanning Electron Microscope). TiO2 Merck and Degussa P-25 are the commercial photocatalysts used to compare the photocatalytic activity of all the prepared catalysts. Blank test experiments as well as the effect of dopants, EDTA (ethylenediaminetetraacetic acid) and activated carbon addition were studied. Cr(VI) reduction on various pH and initial Cr(VI) concentration …

Development And Analysis Of Geographic Information System For Electricity Network (Case Study: Surabaya Industrial Estate Rungkut In Surabaya)., Lilik Jamilatul Awalin, Bangun Muljo Sukojo

Makara Journal of Technology

Development and Analysis of Geographic Information System for Electricity Network (Case Study: Surabaya Industrial Estate Rungkut in Surabaya). Geographic Information System (GIS) is a system of data which has spatial base. This may be cause has ability to process and analysis data quickly. The ability of GIS will be able to process the alternative in decision making. The need of electric power grows until recent time along with the existence of industrial sector expansion and land use expansion claim better service, large and balance stock of electric power. GIS is a solution for planning and managing data base system, for …

Application Of Remote Sensing And Geographic Information System Methods For Land Using Difference, Bangun Muljo Sukojo, Diah Susilowati

Makara Journal of Technology

Application of Remote Sensing and Geographic Information System Methods for Land Using Difference. Land using difference analysis has been done using remote sensing and Geographic Information System (GIS) methods. Identification of land using difference was conducted using map overlaying process of 1990s (digitized scalling 1:50.000) and 1997s land using map (interpreted from Landsat TM (Thematic Mapper) Image 1997) with UTM (Universal Transverse Mercator) coordinate. Image enhancement was done through histogram equalization with supervised classification devided into 7 classes: rice field, settlement, dry field, industry, pond, sport field and bush. Land using difference and river pollution BOD (Biological Oxygen Demand), COD …

Phase Composition Analysis Using Rietveld Methode And It's Influence To The Hardness Of Ti-Si-N Nanocomposites, Keba Moto, Lia Setiarini, Zufar Abubakar

Makara Journal of Technology

Phase composition analysis using rietveld methode and it’s influence to the hardness of Ti-Si-N nanocomposites. XRD data of nanocomposites Ti-Si-N have been analysed using GSAS based on Rietveld Method in order to identify phases and their composition as well as its influence on the hardness of these nanocomposites. Several new phases have been found in the sample beside the nc-TiN/a-Si3N4& a-/nc-TiSi2 that have been known widely. From the obtained crystalline phase, after the calculation of amorf Si3N4 and TiSi2 phase fraction, it is found that the optimum hardness can be reached when the fraction of a-Si3N4 phase around 8 wt.%

Influence Of Strain Rate And Temperature Of Hot Tension Testing On Mechanical Properties Of Medium Carbon Steel S48c, Dedi Priadi, Iwan Setyadi, Eddy S. Siradj

Makara Journal of Technology

Influence of Strain Rate and Temperature of Hot Tension Testing on Mechanical Properties of Medium Carbon Steel S48C. The characterization of S48C by hot tension testing was done to understanding the influence of temperature and strain rate for S48C flow stress, that close relationship with its forge ability. The hot tension testing was performed on temperatures and strain rates variation (T 850, 900, 950 0C and έ 0,01;1 s-1). The result of hot tension testing showed that increasing temperature decreases ultimate tensile strength (UTS) and flow stress of S48C. The higher decreasing of UTS is on 950 0C about 85% …

Modeling, Fabrication, And Optimization Of Niobium Cavities Phase Ii: Third Quarterly Report, Robert A. Schill Jr., Mohamed Trabia

Transmutation Sciences Materials (TRP)

Niobium cavities are important parts of the integrated NC/SC high-power linacs. Over the years, researchers in several countries have tested various cavity shapes. They concluded that elliptically shaped cells are the most appropriate shape for superconducting cavities. The need for very clean surfaces lead to the use of a buffered chemical polishing produce for surface cleaning to get good performance of the cavities. The second phase has resulted in an experimental setup of a fluid flow experiment with experimentation to be completed in the third year. Other experimental activities include the evaluation of a vacuum system and various vacuum equipment …

Stress Corrosion Cracking Of Type 422 Stainless Steel For Applications In Spallation-Neutron-Target Systems, Ramprashad Prabhakaran

Transmutation Sciences Materials (TRP)

Introduction

• This research program is aimed at evaluating different types of environment-induced degradation of candidate target materials for applications in transmutation of spent nuclear fuels (SNF).

• Transmutation refers to the elimination of long-lived actinides and fission products from SNF.

Objectives

• Evaluate susceptibility of candidate target materials to stress corrosion cracking (SCC) and localized corrosion (pitting and crevice) in neutral and acidic aqueous environments at ambient and elevated temperatures

• Determine the extent and morphology of cracking in tested materials as functions of experimental and environmental variables including pH, temperature, loading conditions and specimen geometry

• Develop mechanistic …

Environment-Induced Degradation And Crack-Growth Studies Of Candidate Target Materials, Ajit K. Roy, Brendan O'Toole

Transmutation Sciences Materials (TRP)

During the past two years (2001-2002) of this project, the primary effort was focused on evaluating the effect of hydrogen on the cracking behavior of candidate target materials namely, Alloys EP-823, HT-9 and 422 in aqueous environments of different pH values at ambient and elevated temperatures. More recently, emphasis is being placed to evaluate the cracking behavior of these materials in molten lead-bismuth eutectic (LBE) environment at much higher testing temperatures so as to compare the cracking susceptibility in environments containing molten metals and aqueous solutions, respectively. The most recent tests to evaluate the cracking susceptibility were primarily based on …

Modeling Corrosion In Oxygen Controlled Lbe Systems With Coupling Of Chemical Kinetics And Hydrodynamics: Quarterly Progress Report 12/1/02- 2/28/03, Samir Moujaes, Yitung Chen

Transmutation Sciences Materials (TRP)

The Lead-Bismuth eutectic (LBE) has been determined from previous experimental studies by the Russians and the European scientific community to be a potential material that can be used as a spallation target and coolant for the AAA proposed application.

Properly controlling the oxygen content in LBE can drastically reduce the LBE corrosion to structural steels. However, existing knowledge of material corrosion performance was obtained from point-wise testing with very limited density. The transport of oxygen and corrosion products, their interaction and variation of corrosion/precipitation along the flow are not well understood.

The first subtask of this project involves using a …

Use Of Positron Annihilation Spectroscopy For Stress-Strain Measurements, Ajit K. Roy

Transmutation Sciences Materials (TRP)

The purpose of this collaborative research project involving the University of Nevada, Las Vegas (UNLV) and the Idaho State University (ISU) is to evaluate the feasibility of determining residual stresses of welded, bent (three-point-bend), and cold-worked engineering materials using a new nondestructive technique based on positron annihilation spectroscopy. The proposed technique is to use x-rays from a small MeV electron Linac to generate positrons inside the sample via pair production. This method can be used for materials characterization and investigation of defects in thick samples that could not be accomplished by conventional positron technique or other nondestructive methods. The data …

Design And Analysis Of A Process For Melt Casting Metallic Fuel Pins Incorporating Volatile Actinides, Yitung Chen, Darrell Pepper, Randy Clarksean

Fuels Campaign (TRP)

UNLV has developed and will continue to develop process models for the analysis of melt casting processes. This work will continue to be performed under the guidance of Argonne National Laboratory (ANL) engineers to insure that their knowledge and experience benefits the project. The research to be conducted during year three will center on performing detailed analyses on a conceptual design of an inductively heated skull-crucible casting furnace. Processing conditions will be analyzed, basic models utilized, and detailed heat and mass transfer models will be developed to analyze the most promising processes. The goal of this third year is to …

Experimental Investigation Of Steel Corrosion In Lead Bismuth Eutectic (Lbe): Characterization, Species Identification, And Chemical Reactions, John Farley, Dale L. Perry, Allen L. Johnson

Transmutation Sciences Materials (TRP)

The goal of the present research is to achieve a basic understanding of corrosion of steels by Lead Bismuth Eutectic (LBE). Liquid LBE is under consideration in the transmuter as both a spallation target and as a blanket coolant. There have been previous studies of LBE, especially by the Russians, who have over 80 reactor-years experience with LBE coolant in their Alpha-class submarine reactors. The Russians found that the presence of small amounts (ppm) of oxygen in the LBE significantly reduced corrosion. However, a fundamental understanding and verification of its role in the corrosion of steels is still very incomplete. …

Corrosion Of Steel By Lead Bismuth Eutectic: Quarterly Report November- December 2002 January 2003, John Farley

Transmutation Sciences Materials (TRP)

We continue to get valuable data from sputter depth profiling of steel samples. We meet weekly to discuss progress. We took depth-profiling data on D9 steel that had been exposed to LBE. This the first time we have examined this type of steel. This is important because it will enable us to separate out two effects and determine their effect on corrosion: composition of the steel vs surface preparation.

We started to plan a small experiments using a crucible of heated LBE, with the research program to be conducted at UNLV, on basic aspects of corrosion in this system. The …

Modeling, Fabrication, And Optimization Of Niobium Cavities: Final Phase, Robert A. Schill Jr., Mohamed Trabia

Transmutation Sciences Materials (TRP)

Niobium cavities are important parts of the integrated NC/SC high-power linacs. Over the years, researchers in several countries have tested various cavity shapes. They concluded that elliptically shaped cells are the most appropriate shape for superconducting cavities. The need for very clean surfaces lead to the use of a buffered chemical polishing produce for surface cleaning to get good performance of the cavities. This is the third and final phase of the study.

The first phase has resulted in improving the basic understanding of multipacting and the process of chemical etching. The second phase has resulted in an experimental setup …

Modeling, Fabrication, And Optimization Of Niobium Cavities, Robert A. Schill Jr., Mohamed Trabia, William Culbreth

Transmutation Sciences Materials (TRP)

One of the key technologies for the deployment of accelerator driven transmutation systems is the accelerator itself. To increase the efficiency of the high-power accelerators needed to support the transmutation mission, the national and international accelerator teams have proposed using elliptical superconducting niobium cavities. This project is tasked with examining the impacts of the design and fabrication technologies for these elliptical niobium cavities on their performance. Niobium was selected primarily due to its behavior at low temperatures.

One of the major sources of energy loss from a superconducting accelerator cavity is a process known as multiple impacting (or “multipacting”) of …

Corrosion Of Steel By Lead Bismuth Eutectic, John Farley, Allen L. Johnson, Dale L. Perry

Transmutation Sciences Materials (TRP)

Materials for transmuter systems must be able to tolerate high neutron fluxes, great temperatures, and chemical corrosion. For lead bismuth eutectic (LBE) systems, there is an additional challenge in that the corrosive behaviors of materials in LBE are not well understood. Most of the available information on LBE systems has come from the Russians, who have over 80 reactor-years experience with LBE coolant in their Alpha-class submarine reactors. The Russians found that the presence of small amounts of oxygen (on the order of parts per million) in the LBE significantly reduced corrosion. However, a fundamental understanding and verification of its …

Surface Studies Of Corrosion Of Stainless Steel By Lead Bismuth Eutectic, Daniel Koury, Brian D. Hosterman, John Farley, Dale L. Perry, D. Parsons, J. Manzerova, Allen L. Johnson

Transmutation Sciences Materials (TRP)

Why is Lead Bismuth Eutectic Important?

• Changing national security stances have led to reexamination of nuclear waste reprocessing

• Dangerous actinides can be separated and

• Transmuted into safer products, creating a waste form dangerous for only hundreds of years, in addition to the production (up to 1/3 of the original fission energy) of useful energy

• Non-moderating coolants or spallation targets for production of fast neutrons is required for transmutation

• Russian experience with LBE coolants in their nuclear submarine fleet makes LBE an attractive possible transmutation coolant technology

• Corrosion of steel by LBE is an important …

Environment-Induced Degradation And Crack-Growth Studies Of Candidate Target Materials, Ajit K. Roy, Brendan O'Toole, Zhiyong Wang, David W. Hatchett

Transmutation Sciences Materials (TRP)

The primary objective of this task is to evaluate the potential for the environmentally-assisted cracking of candidate target materials for applications in spallation-neutron-target systems, such as accelerator-driven system for the transmutation of waste. The materials selected for evaluation and characterization are martensitic stainless steels (SS) including Alloys HT- 9, EP 823 and Type 422 stainless steel.

More recently, this experimental program has been expanded to evaluate the effect of molten lead-bismuth eutectic (LBE) on the corrosion behavior of target materials in the presence of oxygen. Since the materials performance laboratory (MPL) at UNLV currently cannot accommodate this type of testing, …

Modeling Corrosion In Oxygen Controlled Lbe Systems With Coupling Of Chemical Kinetics And Hydrodynamics, Samir Moujaes, Yitung Chen

Transmutation Sciences Materials (TRP)

The corrosion of structural materials is a major concern for the use of lead-bismuth eutectic (LBE) systems for nuclear applications such as in transmuter targets or fast reactors. Corrosion in liquid metal systems can occur through various processes, including, for example, dissolution, formation of inter-metallic compounds at the interface, and penetration of liquid metal along grain boundaries. Predicting the rate of these processes depends on numerous system operational factors: temperature, system geometry, thermal gradients, solid and liquid compositions, and velocity of the liquid metal, to name a few. Corrosion, along with mechanical and/or hydraulic factors, often contributes to component failure. …

Modeling Of Corrosion In Oxygen Controlled Lead Bismuth Eutectic Systems With The Coupling Of Chemical Kinetics And Hydrodynamics, Samir Moujaes, Yitung Chen, Kanthi Kiran Dasika, Chao Wu

Transmutation Sciences Materials (TRP)

Objectives:

• To simulate a 2-D model of the Materials Test Loop by approximating it to be a toroid with a pie cross section for the purpose of comparing the simulated results with the analytical results.
• The temperature and concentration profiles on the wall boundaries imposed are similar to the actual test model.
• Geometry effects have great influence on local corrosion rate.
• A 2-D benchmark problem and a sudden expansion case are studied which show good consistency to analytical solution.
• Results from 2-D sudden expansion problem are similar to experimental data obtained by other researchers.

Development Of A Mechanistic Understanding Of High-Temperature Deformation Of Alloy Ep-823, Ajit K. Roy, Brendan O'Toole

Transmutation Sciences Materials (TRP)

The purpose of this task is to evaluate the mechanical properties of Alloy EP-823 at temperatures relevant to the transmutation processes. Testing has been initiated to evaluate the tensile properties of martensitic Alloy EP-823 stainless steel at temperatures ranging from ambient (25 °C) to 600°C. The test materials were thermally treated prior to the evaluation of their tensile properties. The deformation characteristics of these tensile specimens, upon completion of testing, will be evaluated by surface analytical techniques such as scanning electron microscopy (SEM) and transmission electron microscopy (TEM).

Use Of Positron Annihilation Spectroscopy For Stress-Strain Measurements, Ajit K. Roy

Transmutation Sciences Materials (TRP)

One of the greatest challenges in evaluating the performance of materials in the real world is the determination of residual stresses, or the stresses induced in a material. Plastic deformation of metals and alloys produces an increase in the number of lattice imperfections known as dislocations, which by virtue of their interaction results in higher state of internal stress and reduces ductility. These stresses, if not properly annealed (released) can significantly degrade the long-term performance of the materials.

Due to the high temperatures and radiation fields typically encountered in most nuclear systems, such as accelerator-driven transmutation systems (ADS) and nuclear …

Fundamental And Applied Experimental Investigations Of Corrosion Of Steel By Lbe Under Controlled Conditions: Kinetics, Chemistry, Morphology, And Surface Preparation, Allen L. Johnson, John Farley, Dale L. Perry

Transmutation Sciences Materials (TRP)

An innovative research program is proposed to investigate the corrosion of steel by lead alloys, and in particular lead-bismuth eutectic (LBE). In our previous work, some steels were found to be far more resistant to corrosion by LBE than others depending on surface preparation (cold working). This program would allow testing of crucial hypotheses about the causes of the observed increased corrosion resistance. We propose to build a new test facility at UNLV to expose steel samples to LBE as well as facilities to prepare steel samples as indicated by our work.

The unique capabilities of the test system will …