Ceramic Materials Commons^™

Pressureless Sintering And Properties Of Additively Manufactured Zrb2–Sic, Marharyta Lakusta, Nicholas M. Timme, Jeremy L. Watts, William G. Fahrenholtz, Gregory E. Hilmas, David W. Lipke

Materials Science and Engineering Faculty Research & Creative Works

Densification behavior, grain growth kinetics, mechanical and thermal properties of pressurelessly sintered zirconium diboride–silicon carbide (ZrB2–SiC) fabricated by extrusion of high solids loading pastes have been studied. The effects of sintering temperature (1600–2300°C), heating rate during constant heating rate sintering (10–50°C/min), and time during isothermal sintering (3–24 h) on density and grain size were examined. The apparent activation energy for densification was determined to be 940 ± 90 kJ/mol, suggesting lattice diffusion as the dominant sintering mechanism. Grain growth of both ZrB2 and SiC followed a normal grain growth power law with grain growth exponent n = 2 indicating diffusion-controlled …

Final-Stage Densification Kinetics Of Direct Current–Sintered Zrb2, Austin D. Stanfield, Steven M. Smith, Suzana Filipović, Nina Obradović, Vladimir Buljak, Gregory E. Hilmas, William Fahrenholtz

Materials Science and Engineering Faculty Research & Creative Works

Final-stage sintering was analyzed for nominally phase pure zirconium diboride synthesized by borothermal reduction of high-purity ZrO₂. Analysis was conducted on ZrB₂ ceramics with relative densities greater than 90% using the Nabarro–Herring stress–directed vacancy diffusion model. Temperatures of 1900°C or above and an applied uniaxial pressure of 50 MPa were required to fully densify ZrB₂ ceramics by direct current sintering. Ram travel data were collected and used to determine the relative density of the specimens during sintering. Specimens sintered between 1900 and 2100°C achieved relative densities greater than 97%, whereas specimens sintered below 1900°C failed to …

Microstructural And Optical Properties Of Mgal2o4 Spinel: Effects Of Mechanical Activation, Y2o3 And Graphene Additions, Nina Obradovic, William Fahrenholtz, Cole Corlett, Suzana Filipovic, Marko Nikolic, Bojan A. Marinkovic, Simone Failla, Diletta Sciti, Daniele Di Rosa, Elisa Sani

Materials Science and Engineering Faculty Research & Creative Works

Magnesium Aluminate and Other Alumina-Based Spinels Attract Attention Due to their High Hardness, High Mechanical Strength, and Low Dielectric Constant. MgAl₂O₄ Was Produced by a Solid-State Reaction between MgO and Α-Al₂O₃ Powders. Mechanical Activation for 30 Min in a Planetary Ball Mill Was Used to Increase the Reactivity of Powders. Yttrium Oxide and Graphene Were Added to Prevent Abnormal Grain Growth during Sintering. Samples Were Sintered by Hot Pressing under Vacuum at 1450◦C. Phase Composition and Microstructure of Sintered Specimens Were Characterized by X-Ray Powder Diffraction and Scanning Electron Microscopy. Rietveld Analysis Revealed 100% …

Effect Of Applied Pressure During Sintering On The Densification And Mechanical Properties Of Sicf/Sic Composites Prepared By Electrophoretic Infiltration, Alfian Noviyanto

Makara Journal of Science

SiC-fiber-reinforced SiC matrix ceramic (SiC_f/SiC) composites were successfully fabricated by electrophoretic infiltration and sintering at various applied pressures. The effect of applied pressure (i.e., 5, 10, and 20 MPa) was thoroughly examined, and applied pressure appears to influence the densification and mechanical properties of SiC_f/SiC composites. The densities of SiC_f/SiC composites prepared at applied pressure of 5, 10, and 20 MPa were 2.99, 3.10, and 3.16 g/cm³, respectively. All samples showed dense microstructures in their matrix areas; however, many closed pores were found with increasing pressure. Pressure induced densification in the fiber …

Investigation Of Ceramic Firing Processes For Investment Casting Shell Molds, Leonardo Ken Hoaakua Nakamura, Rileigh Anne Cotter

Materials Engineering

PCC Structurals aims to improve the quality and consistency of their ceramic mold production for their investment casting processes to decrease product loss figures. Although their current production processes result in acceptable quantities of high-quality molds, a significant percentage of defective molds are produced. These defective molds cause appreciable product loss due to casting defects and mold failure. Available literature dictates that high-quality investment casting molds must exhibit fracture strengths within a desired range in order to perform adequately. However, information regarding specific firing procedures which consistently result in ceramic mold strengths within this range is not readily available. To …

Densification Of Ultra-Refractory Transition Metal Diboride Ceramics, William Fahrenholtz, Greg Hilmas, Ruixing Li

Materials Science and Engineering Faculty Research & Creative Works

The densification behavior of transition metal diboride compounds was reviewed with emphasis on ZrB₂ and HfB₂. These compounds are considered ultra-high temperature ceramics because they have melting temperatures above 3000°C. Densification of transition metal diborides is difficult due to their strong covalent bonding, which results in extremely high melting temperatures and low self-diffusion coefficients. In addition, oxide impurities present on the surface of powder particles promotes coarsening, which further inhibits densification. Studies prior to the 1990s predominantly used hot pressing for densification. Those reports revealed densification mechanisms and identified that oxygen impurity contents below about 0.5 wt% …

Characterization Of Mgal₂O₄ Sintered Ceramics, Nina Obradovic, William Fahrenholtz, Suzana Filipovic, Cole Corlett, Pavle Dordevic, Jelena Rogan, Predrag J. Vulic, Vladimir Buljak, Vladimir Pavlovic

Materials Science and Engineering Faculty Research & Creative Works

Single phase MgAl₂O₄ was made from a one-to-one molar ratio of MgO and Al₂O₃ powders mixed using ball-milling. Mixtures of MgO and Al₂O₃ were subsequently treated in planetary ball mill for 30, 60, 90 and 120 minutes in air. The aim of this study was to examine phase composition, microstructure, and densification behavior of sintered specimens. After sintering in dilatometer at 1500 °C, the powder was converted to single phase MgAl₂O₄. The results show that mechanical activation improved the densification behavior of MgAl₂O₄ sintered …

Optimization Of The Hot Embossing Parameters And Sintering Characterization For Alumina/Berea Sandstone Sintering, Justin F. Robbins

LSU Master's Theses

The purpose of this study is to investigate the process of hot embossing on alumina based ceramics as a cost-efficient procedure for manufacturing microfluidic testing components. Alumina ceramics were used as an exploratory phase for the final objective of the project, manufacturing of Berea sandstone based ceramic samples. Previous research has shown potential in using hot embossing on Alumina based ceramics; however, complications with extrusion and micro-structure quality were observed. For this reason, the research performed aimed to produce Berea Sandstone based components by first improving upon the embossing quality of alumina ceramics.

The thesis first investigates changes in the …

Grain Boundary Migration Of Nio-Mgo Alloys, Xin Li Phuah, David Lowing, John Blendell

The Summer Undergraduate Research Fellowship (SURF) Symposium

Grain boundary engineering offers enhanced control of microstructure development during processing, leading to improved final material properties. However, using the effects of the interfacial energy anisotropy on grain boundary mobility to control microstructure development is not well understood. The NiO-MgO system is studied as it has complete solid solubility and a transition in the faceting behavior with composition due to changes in the interfacial energy anisotropy. NiO-MgO powders were produced through the amorphous citrate process and modifications to the process were made to reduce particle and agglomerate size. The powders were pressed and sintered in various conditions to produce fine …

Reaction Kinetics Of Rare Earth And Actinide Materials, Brian Jon Jaques

Boise State University Theses and Dissertations

This dissertation presents the effects of atmosphere, time, and energy input (thermal and mechanical) on the kinetics of gas-solid and solid-solid reactions in systems of dysprosium, uranium, oxygen, and nitrogen. Accordingly, Chapter Two presents a novel synthesis technique used to form DyN via a gas-solid reaction between dysprosium and nitrogen. DyN was rapidly formed through a mechanochemical process in a high energy ball mill at ambient temperatures. The progress of the reaction was quantified using in situ temperature and pressure measurements coupled with microscopy and x-ray diffraction. It was found that the rate of the nitridation reaction is controlled by …

Ebc Development For Hot-Pressed Y2O3/Al2O3 Doped Silicon Nitride Ceramics, Sivakumar Ramasamy, Surendra N. Tewari, Kang N. Lee, Ramakrishna T. Bhatt, Dennis S. Fox

Chemical & Biomedical Engineering Faculty Publications

Multilayer EBCs of alcohol and sol-based slurries containing (a) 45% SiO₂-34% Y₂O₃-%Al₂O₃, (b) mullite/Gd₂SiO₅ (88/12wt.%) with and without B₂O₃ addition, (c) mullite/rare-earth silicates (94/6wt.%, (Gd₂SiO₅, Lu₂SiO₅, Er₂SiO₅, and HfSiO₄)), and (d) only mullite, were applied on hot pressed Y₂O₃/Al₂O₃ doped Si₃N₄ substrates. Of the four major EBC systems studied, only mullite/Gd₂SiO₅ (88/12wt.%) EBCs sintered in air at …

Freeze Extrusion Fabrication Of 13-93 Bioactive Glass Scaffolds For Bone Repair, Tieshu Huang, Nikhil D. Doiphode, M. N. Rahaman, Ming-Chuan Leu, B. Sonny Bal, D. E. Day

Materials Science and Engineering Faculty Research & Creative Works

There is an increasing demand for synthetic scaffolds with the requisite biocompatibility, internal architecture, and mechanical properties for the bone repair and regeneration. In this work, scaffolds of a silicate bioactive glass (13-93) were prepared by a freeze extrusion fabrication (FEF) method and evaluated in vitro for potential applications in bone repair and regeneration. The process parameters for FEF production of scaffolds with the requisite microstructural characteristics, as well as the mechanical and cell culture response of the scaffolds were evaluated. After binder burnout and sintering (60 min at 700°C), the scaffolds consisted of a dense glass network with interpenetrating …

Selective Laser Sintering Of 13-93 Bioactive Glass, Krishna C. R. Kolan, Ming-Chuan Leu, Greg Hilmas, Mariano Garcia Velez

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Bioactive glasses are more promising than biopolymers in fabricating scaffolds for bone tissue repair because they convert to hydroxyapatite, when implanted in vivo. Both direct and indirect selective laser sintering (SLS) methods of 13-93 bioactive glass were considered in this research to study the feasibility of fabricating scaffolds for bone repair applications. Stearic acid was used as the binder in the indirect method to fabricate the scaffolds. The green scaffolds underwent binder burnout and sintering at various soaking conditions between 675⁰C and 700⁰C, achieving a maximum compressive strength of 23.6 MPa, which is higher than that of the human cancellous …

Freeform Fabrication Of Zirconium Diboride Parts Using Selective Laser Sintering, Ming-Chuan Leu, Erik B. Adamek, Tieshu Huang, Greg Hilmas, Fatih Dogan

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Using the Selective Laser Sintering (SLS) process, both flexural test bars and 3D fuel injector components have been fabricated with zirconium diboride (ZrB₂) powder. Stearic acid was selected as the binder. Values of SLS process parameters were chosen such that the green parts could be built with sharp geometrical features and that the sintered parts could have good mechanical properties. After binder burnout and sintering, the SLS fabricated ZrB₂ test bars achieved 80% theoretical density, and the average flexural strength of the sintered samples was 195 MPa. These values demonstrate the feasibility of the SLS process for …

An Investigation Of The Sintering Of Iron-Wire Compacts, George L. Vivian

Bachelors Theses and Reports, 1928 - 1970

A study of the sintering of iron has been made by observing the rate of bonding of iron wires wound on iron spools. The specimens were sintered at a constant temperature of 850c in vacuum furnaces capable of producing pressures of 10-5 to 10-4 mm of mercury, and the growth of the bond between wires was observed as a function of time.

It has been concluded that the volume-diffusion mechanism is strongly operating in the sintering of iron at 850c, but in an evacuated system, the evaporation-condensation mechanism also contributes to the sintering process.

Production Of Iron-Tin Compacts By Powder Metallurgy And A Synopsis Of Their Principle Properties, Matt C. Andrews

Bachelors Theses and Reports, 1928 - 1970

This thesis is concerned primarily with the production of metal powder compacts of iron and tin. In producing these compacts, the effects of process­ing variables on some of the essential properties of the pellets made were investigated.

Porosity And Oil Absorption Properties Of Metal Compacts Of Copper - Tin - Graphite, Benjamin F. Mills

Bachelors Theses and Reports, 1928 - 1970

Powder metallurgy, the most recent innovation in met­allurgical process, is not a new art; although not until recently did it become a matter of general interest, this being due not only to the products formed but also to the possibilities of future developments. The manufacture and application of metal powders is now beginning to take a position as a recognized part of the science of metallurgy.

Measurements Of The Magnetic Permeabilities Of The Iron-Manganese Alloy System Prepared By The Methods Of Powder Metallurgy, O. Cihad Onbulak

Bachelors Theses and Reports, 1928 - 1970

Powder metallurgy is a branch of metallurgy which produces metallic compacts in their final forms by means of pressure and heat-treatment from the pow­ders. The products of powder metallurgy are being used in our daily lives quite often. For example, the tungsten wires in the electric bulbs to the silver-tin fillings of our teeth.

Powder Metallurgy, Cecil R. Waldron

Bachelors Theses and Reports, 1928 - 1970

The metal powders may be produced in a number of different ways. In metals where the intercrystalline material is brittle enough, they may be ground in a ball mill or eddy mill. The fineness of such a powder is more or less controlled by the grain size of the original metal.