Ceramic Materials Commons^™

Effects Of Temperature On Aqueous Freeform Extrusion Fabrication, Jie Li, Ming-Chuan Leu, Greg Hilmas

Mechanical and Aerospace Engineering Faculty Research & Creative Works

An experimental study was conducted to investigate the effect of temperature on ceramic parts produced by paste extrusion based additive manufacturing followed by sintering. A computer-controlled gantry system equipped with a piston extruder was used to extrude aqueous alumina paste. The system includes a temperature control subsystem that allows for freeform extrusion fabrication inside a low-temperature (<0°C) chamber. It can also be used for fabricating parts on a hot plate at ambient or higher temperatures (≥20°C). Test specimens were fabricated from aqueous aluminum pastes at -20°C in the low-temperature chamber and also on the hot plate at 40°C. The minimum angles achievable by these two processes for part fabrication, without use of support material, were compared. Also compared were the relative density and mechanical properties of the parts obtained after sintering. Microstructures were examined via scanning electron microscopy in order to obtain a deeper understanding of the effect of fabrication temperature.

Freeform Extrusion Fabrication Of Titanium Fiber Reinforced Bioactive Glass Scaffolds, Albin Thomas, Krishna C. R. Kolan, Ming-Chuan Leu, Greg Hilmas

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Although implants made with bioactive glass have shown promising results for bone repair, their application in repairing load-bearing long bones is limited due to their low fracture toughness and fairly fast degradation response in vivo. In this paper, we describe our investigation of freeform extrusion fabrication of silicate based 13-93 bioactive glass scaffolds reinforced with titanium fibers. A composite paste was prepared with 13-93 bioactive glass filled with titanium fibers (~16 µm in diameter and aspect ratio of ~250) having a volume fraction of 0.4 vol. %. This paste was then extruded to fabricate scaffolds with an extrudate diameter …

Burner, Emitter, And Recuperator Development For Lightweight Thermophotovoltaic Power Supply, Lewis Fraas, Leonid Minkin, J. Avery, Hui She, L. Ferguson, Fatih Dogan

Materials Science and Engineering Faculty Research & Creative Works

Like batteries, thermophotovoltaic generators produce DC electricity quietly. TPV uses infrared photovoltaic cells to convert infrared radiation from a combustion heated ceramic IR emitter. However, because the specific energy in a hydrocarbon fuel like propane or butane is 12,900 Wh/kg, much larger than the specific energy of 145 Wh/kg for a Li-ion battery, TPV is very promising as a lightweight DC power supply. A portable cylindrical thermophotovoltaic (TPV) battery replacement concept has been previously described. It consists of a cylindrical TPV receiver assembly using simple diffused junction GaSb IR cells along with a novel omega recuperator and a novel doped …

Chemical Oxidative Polymerization, Optical, Electrochemical And Kinetic Studies Of 8-Amino-2-Naphthol, Fatih Dogan, Ismet Kaya, Ali Bilici, Mehmet Yildirim

Materials Science and Engineering Faculty Research & Creative Works

Here the polymerization of 8-amino-2-naphthol (AN) is reported without use of an additional external template, surfactants or functional dopants. For this, NaOCl and hydrochloride acid solution (1.0 M) were used as oxidant and reaction medium, respectively. The structure of oligomer was elucidated by FT-IR, UV–vis and 1 H-NMR techniques. The number average molecular weight of oligomer was found to be 2200Da with a polydispersity index of 1.4 by size exclusion chromatography. This oligomer exhibited a multicolor emission behavior as it was excited at different wavelengths. Redox states were clarified by cyclic voltammetry (CV) technique and the relationship between anodic/cathodic peak …

Kinetics Of Corrosion Of Bn-Zro2-Sic Ceramics In Contact With Si-Killed Steel, Abhishek Kumar, Vivek Thapliyal, David G.C. Robertson, Jeffrey D. Smith

Materials Science and Engineering Faculty Research & Creative Works

The mechanism and kinetics of corrosion of BN-ZrO₂-SiC (MYCROSINT®SO43) by molten Si-killed steel was studied. Isothermal corrosion tests were performed for duration between 2 and 8 h. Refractory and steel composition and morphology changes were investigated. A kinetic model using process simulation software METSIM and thermochemical software FactSage was developed to understand refractory-steel interactions. The corrosion process showed a deviation from parabolic kinetics and was fitted by a combination of linear and parabolic terms. It was determined that corrosion of the BN-ZrO₂-SiC refractory was governed by dissolution of SiC and BN and removal of ZrO_{2 …}

Method And System For Purifying Charged Radioisotopes, Cathy Sue Cutler, Gary John Ehrhardt, Hendrik Petrus Engelbrecht, D. E. Day

Materials Science and Engineering Faculty Research & Creative Works

The present invention provides a simple and inexpensive method for removing metal and other impurities in a radioisotope solution. The invention further includes the development of a new parent/daughter generator system for collecting the daughter isotope in a concentrated solution.

Angiogenic Effect Of Bioactive Borate Glass Microfibers And Beads In The Hairless Mouse, Richard J. Watters, Roger F. Brown, D. E. Day

Biological Sciences Faculty Research & Creative Works

The purpose of this project was to investigate the angiogenic mechanism of bioactive borate glass for soft tissue repair in a 'hairless' SKH1 mouse model. Subcutaneous microvascular responses to bioactive glass microfibers (45S5, 13-93B3, and 13-93B3Cu) and bioactive glass beads (13-93, 13-93B3, and 13-93B3Cu) were assessed via: noninvasive imaging of skin microvasculature; histomorphometry of microvascular densities; and quantitative PCR measurements of mRNA expression of VEGF and FGF-2 cytokines. Live imaging via dorsal skin windows showed the formation at two weeks of a halo-like structure infused with microvessels surrounding implanted borate-based 13-93B3 and 13-93B3Cu glass beads, a response not observed with …

Fusion Welding Of Diboride-Carbide Ceramic Composites, Derek Scott King

Doctoral Dissertations

"Plasma and pulsed plasma arc welding (PAW and PPAW) processes were used to fusion weld ZrB₂ containing 20 vol% ZrC. Varying welding parameters resulted in changes in weld pool shape and size, and the size of ZrB₂ grains within the fusion zone. For PAW processes that resulted in a keyhole fusion zone (full penetration), the arc to workpiece power transfer efficiency was estimated to be 2 grain lengths were observed to decrease between binary PAW FZs (~1 mm in length), and binary PPAW FZs (~0.8 mm in length), and an increasing aspect ratio for ZrB₂ grains in …

Congenital Epidermoid Cyst Results In Muscle Fusion Defect In The Upper Lip, Fatih Dogan, Ibrahim Hakan Bucak

Materials Science and Engineering Faculty Research & Creative Works

Epidermoid cysts are rarely detected malformations in the oral cavity. Their development sites are the sublingual, submaxillary, and submandibular spaces. In this paper, we report a three-month-old infant who was admitted to our hospital due upper lip swelling. Magnetic resonance imaging showed that she had a two-centimeter cystic lesion and fusion defects of orbicularis oris muscle. The cyst was surgically removed, and histopathological diagnosis was “epidermoid cyst.” In recent literature, we could not find reports related to orbicularis oris muscle fusion defects because of epidermoid cyst.

Interaction Of Bn-Zro2-Sic Ceramics With Inclusions In Si-Killed Steel, Abhishek Kumar, Vivek Thapliyal, Jeffrey D. Smith

Materials Science and Engineering Faculty Research & Creative Works

Boron nitride (BN)-based ceramics are often used as containment refractory in thin-strip steel production. The interaction of this material (BN-ZrO₂-SiC: -MYCROSINT® SO43) was studied using a steel-inclusion system in a laboratory setup. Isothermal interaction tests were performed to evaluate the interaction of inclusions with this refractory. It was determined that corrosion of the BN refractory occurs through a dissolution mechanism and it was more severe in contact with steel compared to slag. A thermodynamic model was developed using FactSage to study the change in liquid steel/slag composition with refractory interaction. Thermodynamic predictions were in agreement with the experimental …

In Vitro Assessment Of Laser Sintered Bioactive Glass Scaffolds With Different Pore Geometries, Krishna C. R. Kolan, Albin Thomas, Ming-Chuan Leu, Greg Hilmas

Mechanical and Aerospace Engineering Faculty Research & Creative Works

The pore geometry of bioactive glass scaffolds intended for use in bone repair or replacement is one of the most important parameters that could determine the rate of bone regeneration. The pore geometry would also affect the mechanical properties of the scaffolds and their rate of degradation. Scaffolds with five different architectures, having ~50% porosity, were fabricated with silicate (13–93) and borate (13–93B3) based bioactive glasses using a laser sintering process. An established, late-osteoblasts/early-osteocytes cell line was used to perform cell proliferation tests on the scaffolds. The results indicated that the cells proliferate significantly more on the scaffolds which mimic …

Modulating Notochordal Differentiation Of Human Induced Pluripotent Stem Cells Using Natural Nucleus Pulposus Tissue Matrix, Yongxing Liu, M. N. Rahaman, B. Sonny Bal

Materials Science and Engineering Faculty Research & Creative Works

Human induced pluripotent stem cells (hiPSCs) can differentiate into notochordal cell (NC)-like cells when cultured in the presence of natural porcine nucleus pulposus (NP) tissue matrix. The method promises massive production of high-quality, functional cells to treat degenerative intervertebral discs (IVDs). Based on our previous work, we further examined the effect of cell-NP matrix contact and culture medium on the differentiation, and further assessed the functional differentiation ability of the generated NC-like. The study showed that direct contact between hiPSCs and NP matrix can promote the differentiation yield, whilst both the contact and non-contact cultures can generate functional NC-like cells. …

Ceramic Welds, And A Method For Producing The Same, Greg Hilmas, William Fahrenholtz, Jeremy Lee Watts, Harlan James Brown-Shaklee

Materials Science and Engineering Faculty Research & Creative Works

A method of producing a ceramic weld, including identifying a ceramic first surface and a ceramic second surface to be bonded together, maintaining a non-oxidizing atmosphere over the first and second surfaces, and engaging the first and second surfaces to define a joint. An arc is generated between an electrode and the joint to create a liquid phase, and the liquid phase is cooled to yield a solid fusion layer, wherein the first and second surfaces are joined in the fusion layer.

Nanostructured Dielectric Materials For High Energy Density Multilayer Ceramic Capacitors, Fatih Dogan, Alan Devoe, Ian Burn

Materials Science and Engineering Faculty Research & Creative Works

A multilayer ceramic capacitor, having a plurality of electrode layers and a plurality of substantially titanium dioxide dielectric layers, wherein each respective titanium dioxide dielectric layer is substantially free of porosity, wherein each respective substantially titanium dioxide dielectric layer is positioned between two respective electrode layers, wherein each respective substantially titanium dioxide dielectric layer has an average grain size of between about 200 and about 400 nanometers, wherein each respective substantially titanium dioxide dielectric layer has maximum particle size of less than about 500 nanometers. Typically, each respective substantially titanium dioxide dielectric layer further includes at least one dopant selected …

Nanostructured Dielectric Materials For High Energy Density Multilayer Ceramic Capacitors, Fatih Dogan, Alan Devoe, Ian Burns

Materials Science and Engineering Faculty Research & Creative Works

A multilayer ceramic capacitor, having a plurality of electrode layers and a plurality of substantially titanium dioxide dielectric layers, wherein each respective titanium dioxide dielectric layer is substantially free of porosity, wherein each respective substantially titanium dioxide dielectric layer is positioned between two respective electrode layers, wherein each respective substantially titanium dioxide dielectric layer has an average grain size of between about 200 and about 400 nanometers, wherein each respective substantially titanium dioxide dielectric layer has maximum particle size of less than about 500 nanometers. Typically, each respective substantially titanium dioxide dielectric layer further includes at least one dopant selected …

A Novel Injectable Borate Bioactive Glass Cement As An Antibiotic Delivery Vehicle For Treating Osteomyelitis, Hao Ding, Cunju Zhao, Xu Cui, Yifei Gu, Weitao Jia, M. N. Rahaman, Yang Wang, Wenhai Huang, Changqing Zhang

Materials Science and Engineering Faculty Research & Creative Works

Background: A novel injectable cement composed of chitosan-bonded borate bioactive glass (BG) particles was evaluated as a carrier for local delivery of vancomycin in the treatment of osteomyelitis in a rabbit tibial model. Materials and Methods: The setting time, injectability, and compressive strength of the borate BG cement, and the release profile of vancomycin from the cement were measured in vitro. The capacity of the vancomycin-loaded BG cement to eradicate methicillin-resistant Staphylococcus aureus (MRSA)-induced osteomyelitis in rabbit tibiae in vivo was evaluated and compared with that for a vancomycin-loaded calcium sulfate (CS) cement and for intravenous injection of vancomycin. Results: …

Development And Application Of Improved Shotctrete Refractory For Aluminum Rotary Furnace Applications, James G. Hemrick, Angela Rodrigues-Schroer, Dominick Colavito, Jeffrey D. Smith, Kelley O'Hara

Materials Science and Engineering Faculty Research & Creative Works

Oak Ridge National Laboratory, in collaboration with refractory manufacturer Minteq International, Inc., academic partner Missouri University of Science and Technology and refractory end users have developed novel refractory systems and techniques to reduce energy consumption of refractory lined vessels. The objective of this U.S. DOE funded project was to address the need for innovative refractory compositions by developing novel gunnable refractory compositions for use in high temperature and high alkali environments. Developed materials utilized new aggregate materials, bond systems, protective coatings, and phase formation techniques. Under this project, materials were developed specifically for aluminum rotary dross furnace applications and a …

Spinel-Based Refractories For Improved Performance In Coal Gasification Environments, James G. Hemrick, Beth Armstrong, Angela Rodrigues-Schroer, Dominick Colavito, Jeffrey D. Smith

Materials Science and Engineering Faculty Research & Creative Works

Oak Ridge National Laboratory, in collaboration with Minteq International, Inc., Missouri University of Science and Technology and refractory end users, has developed novel refractory systems and techniques to reduce energy consumption of refractory lined vessels. The objective of this U.S. DOE funded project was to address the need for innovative refractory compositions by developing MgO-Al₂O₃ spinel gunnable refractory compositions utilizing new aggregate materials, bond systems, protective coatings, and phase formation techniques. Materials have been developed specifically for coal gasification environments and work has been performed to develop and apply low cost coatings using a colloidal approach for …

Effect Of Solid Solutions And Second Phases On The Thermal Conductivity Of Zirconium Diboride Ceramics, Gregory John Kenneth Harrington

Doctoral Dissertations

"The research presented in this dissertation is focused on the thermal conductivity (k) of ZrB₂ ceramics. The goal was to develop a better understanding of how various solid solutions and second phases affect the thermal and electrical transport in ZrB₂, with a focus on the effect of C, W, and ZrC. The first study showed C additions improved densification and it was proposed that the reduction of boria was the impetus for this result. Boron carbide was formed by the reaction of excess C with reduced B and its formation was mitigated by the addition of ZrH …

Elevated Temperature Mechanical Properties Of Zirconium Diboride Based Ceramics, Eric W. Neuman

Doctoral Dissertations

"Research presented in this dissertation focused on the mechanical behavior of ZrB₂ based ceramic at elevated temperatures. Flexure strength, fracture toughness, and elastic modulus were measured at temperatures up to 2300ºC for three compositions: monolithic ZrB₂ (Z); ZrB₂ - 30 vol% SiC - 2 vol% B₄ C (ZS); and ZrB₂ - 10 vol% ZrC (ZC). In argon, Z, ZS, and ZC had strengths of 210 (at 2300ºC), 260 (at 2200ºC), and 295 MPa (at 2300ºC), the highest temperatures tested for each composition. Fractography was used extensively to characterize the strength limiting flaws as a function of temperature. Strength of ZS …

Wound Care, Steven B. Jung, D. E. Day

Materials Science and Engineering Faculty Research & Creative Works

A method for treating a wound, and a dressing for wound care management comprising a three-dimensional body of glass-based fibers comprising one or more glass-formers selected from the group consisting of P₂O5, SiO₂, and B₂O₃; at least about 25 wt % of the fibers have a diameter between about 200 nm and about 4000 nm, and a length:width aspect ratio of at least about 10. In another form, the glasses are in the form of particles in an ointment or cream applied to a wound. In yet other forms the glasses are …

Quantum Computing Circuits, Cheng-Hsiao Wu, Casey Andrew Cain

Electrical and Computer Engineering Faculty Research & Creative Works

A system for performing digital operations, including a first device configured to transform a digital input into one or more signals, at least one AB ring, the at least one AB ring irreducibly-coupled and configured to include at least three terminals, a second device configured to read a portion of a signal expressed upon two or more of the at least three terminals, and a third device configured to transform the portion of the signal expressed upon two or more of the at least three terminals into a digital output, the third device operationally connected to the second device.

Effect Of Architecture And Porosity On Mechanical Properties Of Borate Glass Scaffolds Made By Selective Laser Sintering, Krishna C. R. Kolan, Ming-Chuan Leu, Greg Hilmas, Taylor Comte

Mechanical and Aerospace Engineering Faculty Research & Creative Works

The porosity and architecture of bone scaffolds, intended for use in bone repair or replacement, are two of the most important parameters in the field of bone tissue engineering. The two parameters not only affect the mechanical properties of the scaffolds but also aid in determining the amount of bone regeneration after implantation. Scaffolds with five different architectures and four porosity levels were fabricated using borate bioactive glass (13-93B3) using the selective laser sintering (SLS) process. The pore size of the scaffolds varied from 400 to 1300 μm. The compressive strength of the scaffolds varied from 1.7 to 15.5 MPa …

Mechanical Properties Of Polypropylene (Pp) + High-Density Polyethylene (Hdpe) Binary Blends: Non-Isothermal Degradation Kinetics Of Pp + Hdpe (80/20) Blends, Kamil Sirin, Fatih Dogan, Murat Canli, Mesut Yavuz

Materials Science and Engineering Faculty Research & Creative Works

In this study, the mechanical properties and non-isothermal degradation kinetics of polypropylene (PP), high-density polyethylene (HDPE) with dilauroyl peroxide and their blends in different mixture ratios were investigated. The effects of adding dilauroyl peroxide (0–0.20 wt.%) on the mechanical and thermal properties of PP + HDPE blends have been studied. On the other hand, the kinetics of the thermal degradation and thermal oxidative degradation of PP + HDPE (80/20 wt.%) blends were studied in different atmospheres, to analyze their thermal stability. The kinetic and thermodynamic parameters such as the activation energy, Ea., the pre-exponential factor, A, the reaction order, n, …

Impedance Analysis Of Dielectric Nanoparticles Enabled Via A Self-Assembled Monolayer, Sasidhar Siddabattuni, Thomas P. Schuman, Vladimir Petrovsky, Fatih Dogan

Materials Science and Engineering Faculty Research & Creative Works

Impedance spectroscopy has been shown to be a powerful tool to investigate the dielectric characteristics of powders suspended in suitable liquids. The electrical and dielectrical contributions of different components of the slurry can be extracted from the impedance spectra through measurement of frequency-dependent relaxations. However, for ferroelectric powders that possess innate surface conductivity, such as BaTiO₃, nanoparticles have sufficient conductivity to exclude low frequency fields that preclude impedance characterization of the particle core. In this work, the slurry technique is shown to be effective for dielectric characterization of not only micrometer-sized particles through equivalent circuit modeling but also …

Dielectric Properties Of Polymer–Particle Nanocomposites Influenced By Electronic Nature Of Filler Surfaces, Sasidhar Siddabattuni, Thomas P. Schuman, Fatih Dogan

Materials Science and Engineering Faculty Research & Creative Works

The interface between the polymer and the particle has a critical role in altering the properties of a composite dielectric. Polymer-ceramic nanocomposites are promising dielectric materials for many electronic and power devices, combining the high dielectric constant of ceramic particles with the high dielectric breakdown strength of a polymer. Self-assembled monolayers of electron rich or electron poor organophosphate coupling groups were applied to affect the filler–polymer interface and investigate the role of this interface on composite behavior. The interface has potential to influence dielectric properties, in particular the leakage and breakdown resistance. The composite films synthesized from the modified filler …

Scaffold For Bone And Tissue Repair In Mammals, D. E. Day, Steven B. Jung

Materials Science and Engineering Faculty Research & Creative Works

A mammalian tissue scaffold and method for making a tissue scaffold including a rigid scaffold body of biocompatible glass fibers bonded together and in special alignment to define open channels within the scaffold to allow fluid flow into and within the scaffold.

Liquid Phase Sintering Of 20bi(Zn₀.₅Ti₀.₅)O₃-80batio₃ Dielectrics With Bismuth-Zinc-Borate And Bismuth Borosilicate Glasses, David I. Shahin

Masters Theses

"Dielectrics in the Bi(Zn₀.₅Ti₀.₅O₃-BaTiO₃ system (specifically 20BZT-80BT, in mol%) are promising candidates for high energy density capacitor applications due to broad temperature-dependent dielectric constant maxima and a relatively field-independent permittivity. Bulk samples require sintering temperatures of greater than 1180ºC to reach useful densities. Due to incompatibility of Bi with low-pO₂ processing, BZT-BT-based multilayer capacitors must utilize noble metal electrodes that resist oxidation during sintering. Sintering temperatures must be reduced to allow use of less expensive electrode materials (Cu, etc.). This work studies the reduced temperature sintering behavior and dielectric properties of BZT-BT sintered with 30 Bi₂O₃-30ZnO-40B₂O₃ and 50Bi₂O₃-25B₂O₃-25SiO₂ (mol%) liquid …

Processing And Properties Of Zrb₂-Zrsi₂ Matrix Composites Reinforced With Continuous Sic Fiber, Benjamin John Bowin Lai

Masters Theses

"The research presented in this thesis focuses on the processing, microstructure, and mechanical properties of ZrB₂-based composites. The main goal was to develop a process that incorporates high strength continuous SiC fiber in a ZrB₂-based matrix. In order to achieve this, the densification, microstructure, and mechanical properties of ZrB₂-ZrSi₂ monolithic ceramics were characterized along with various SiC fiber reinforced ceramic matrix composites (CMCs) utilizing the same matrix.

There were two main areas of study in this thesis. The initial study demonstrated that additions of ZrSi₂ into a ZrB₂ ceramic increases densification at significantly reduced processing temperatures ≤1600ºC). This study revealed …

Bioactive Glass Scaffolds For The Regeneration Of Load-Bearing Bone, Xin Liu

Doctoral Dissertations

"Biocompatible scaffolds that replicate the structure and function of bone would be ideal bone substitutes for structural bone loss, provided they have the requisite mechanical properties for reliable long-term loading. In this dissertation, strong porous scaffolds of silicate 13-93 bioactive glass, created with two different microstructures, were evaluated to determine their mechanical properties and their capacity to regenerate bone in a rat calvarial defect model. Scaffolds with an oriented microstructure of columnar pores were prepared by unidirectional freezing of camphene-based suspensions, followed by thermal annealing and sintering. By optimizing the freezing conditions, annealing time, and sintering temperature, constructs (porosity = …