Materials Science and Engineering Commons^™

Conversion Casting: Adapter Hub, Joseph M. Coup

All Undergraduate Projects

The concept of conversion casting makes manufacturing major components much more efficient with regards to time and cost. The conversion cast of the adapter hub used in the Victair Mistifier is a major component that requires 8 hours to machine. The existing hub starts from steel stock and then that block of steel is placed into a CNC machine and coded in to create the adapter hub. The manufacturing method changes to a casting for the adapter hub will create a replicated part that requires 1.5 hours of post machining. The intricate design makes a conversion to casting more effective …

State-Of-The-Art Review Of Cathodic Protection For Reinforced Concrete Structures, Aimee Byrne, Niall Holmes, Brian Norton

Articles

Cathodic protection (CP) limits the corrosion of a metal surface by making it the cathode of an electrochemical cell. This can be achieved either by using a more active sacrificial anode to create a driving current, or by using inert anodes and impressing a current onto the cathode surface using an external direct current (DC) source. Impressed current cathodic protection (ICCP) is preferred where widespread protection is required, particularly in reinforced concrete structures. ICCP needs a constant DC power supply that is usually provided through a grid connection or independent generators. This paper presents the currently available CP systems for …

Multi-Use Fireline Handtool, Bruce W. Bernard Jr

All Undergraduate Projects

A wildland firefighter is a valuable resource to protecting public lands and managing fuels. The many hand tools used by firefighters aid in their ability to complete any required tasks effectively. Several of the tools available are specially purposed for individually grubbing, scraping, or liming. A small squad of firefighters could become a more effective resource if the tools they carried could perform several of these purposes as one single tool. To improve the effectiveness of an individual on the fireline a multi-use hand tool was designed to include an axe for liming and a heavy duty scraper for grubbing …

Synthesis And Characterization Of Kesterite Cu2znsns4 (Czts) Thin Films For Solar Cell Application, Mohamed M.A. Abusnina

Electronic Theses and Dissertations

The quaternary compound Cu₂ZnSnS₄ (CZTS) gained considerable attention in the last decade due to its potential as an active-layer semiconductor for low-cost thin-film solar cells. The material is composed of nontoxic and Earth-abundant constituents, has optical properties suitable for photovoltaic application, and can be synthesized using a wide variety of methods.

Polycrystalline CZTS was grown in this work using vacuum-based deposition to first deposit metal films (precursors) of Cu, Zn, and Sn. In a subsequent step, the precursors underwent an annealing treatment in sulfur vapor environment (sulfurization) to form CZTS. Using sputtering, a physical vapor deposition (PVD) …

Aging Assessment Of High Voltage Single Component Room Temperature Vulcanized Silicone Rubber (Rtv-1) Subjected To Aqueous Salt, Monika Bleszynski

Electronic Theses and Dissertations

Single component room temperature vulcanized (RTV-1) silicone based caulk used in high voltage insulators and other applications is frequently subjected to environmental pollutants. Aging of RTV-1 silicone rubber is the result of various stressors, including environmental aging conditions such as UV, acid, and salt exposure from ocean mist. Loss of hydrophobicity due to damage of the hydrophobic methyl groups, as well as loss of mechanical strength due to depolymerization via hydrolysis as a result of aqueous salt exposure were the two main factors of material aging assessed in this work. Multiple RTV-1 formulations were initially assessed for resistance to aging …

Properties Of Partially Stabilized Zirconia Components Fabricated By The Ceramic On-Demand Extrusion Process, Wenbin Li, Amir Ghazanfari, Devin Mcmillen, Ming Leu, Gregory Hilmas, Jeremy Watts

Faculty Publications, Mechanical Engineering

The Ceramic On-Demand Extrusion (CODE) process is a novel additive manufacturing process for fabricating dense ceramic components from aqueous pastes of high solids loading. In this study, 3 mol% Y2O3 stabilized tetragonal zirconia polycrystal (3Y-TZP) parts were fabricated using the CODE process. The parts were then dried in a humidity controlled environmental chamber and sintered under atmospheric pressure. Mechanical properties of the sintered parts were examined using ASTM standard test techniques, including density, Young’s modulus, flexural strength, Weibull modulus, fracture toughness and Vickers hardness. The microstructure was analyzed, and grain size was measured using scanning electron microscopy. The results compared …

Eliminating Electromechanical Instability In Dielectric Elastomers By Employing Pre-Stretch, Liang Jiang, Tony Betts, David Kennedy, Stephen Jerrams

Articles

Electromechanical instability (EMI) is one of most common failure modes for dielectric elastomers (DEs). It has been reported that pre-stretching a DE sample can suppress EMI due to strain stiffening taking place for larger strains and a higher elastic modulus are achieved at high stretch ratios when a voltage is applied to the material. In this work, the influence of equi-biaxial stretch on DE secant modulus was studied using VHB 4910 and silicone rubber (SR) composites containing barium titanate (BaTiO3, BT) particles and also dopamine coated BT (DP-BT) particles. The investigation of equi-biaxial deformation and EMI failure for VHB 4910 …

Case Studies Of Cavity And External Wall Insulation Retrofitted Under The Irish Home Energy Saving Scheme: Technical Analysis And Occupant Perspectives, Aimee Byrne, Gerard Byrne, Garrett O'Donnell, Anthony Robinson

Articles

The residential sector represents 27% of primary energy consumption in Ireland. This paper examines the case study of the Irish government’s national grant scheme to encourage energy efficiency retrofit in private housing. That is the Home Energy Saving (HES) Scheme, later rebranded the Better Energy: Homes (BEH) Scheme. The methodology involved monitoring several homes immediately before and after retrofit alongside discussions with occupants. The examination focused on specific measures commonly introduced through the HES/BEH programme − cavity and external wall insulation. It has been found that a significant decrease in heat loss through the walls was measured in all cases. …

A Comparative Study Of Zn-Mn Electrodeposition From Deep Eutectic Solvents And Aqueous Electrolytes, Jelena Bajat, Mihael Bucko, David Culliton, Tony Betts

Conference Papers

The production of Zn-Mn coatings with high Mn and low oxygen content from additive free choline chloride/urea deep eutectic solvent (DES) is reported in this work. Alloy coatings containing high Mn contents (~30 at.% Mn) show the highest corrosion resistance amongst zinc alloys [1]. However, in order to obtain Mn-rich deposits on steel from a simple aqueous bath, a significant cathodic polarization or high deposition current density is necessary. Under such conditions, the Zn 2+ reduction reaction is under diffusion control, leading to the formation and growth of dendrites. In addition intensive hydrogen evolution significantly reduces the current efficiency, often …

A Novel Extrusion-Based Additive Manufacturing Process For Ceramic Parts, Amir Ghazanfari, Wenbin Li, Ming Leu, Gregory Hilmas

Faculty Publications, Mechanical Engineering

An extrusion-based additive manufacturing process, called the Ceramic On-Demand Extrusion (CODE) process, for producing three-dimensional ceramic components with near theoretical density is introduced in this paper. In this process, an aqueous paste of ceramic particles with a very low binder content (<1 vol%) is extruded through a moving nozzle at room temperature. After a layer is deposited, it is surrounded by oil (to a level just below the top surface of most recent layer) to preclude non-uniform evaporation from the sides. Infrared radiation is then used to partially, and uniformly, dry the just-deposited layer so that the yield stress of the paste increases and the part maintains its shape. The same procedure is repeated for every layer until part fabrication is completed. Several sample parts for various applications were produced using this process and their properties were obtained. The results indicate that the proposed method enables fabrication of large, dense ceramic parts with complex geometries.

Evaluating A New Cem Iii/A Cement For Concretes Exposed To Harsh Acid Rich Environments, David Thompson, Niall Holmes, John Reddy

Conference papers

The Irish Annex to the European specification, performance, production and conformity of concrete, IS EN 206, recommends CEM III/B cement for acid rich environments containing between 66 to 80% GGBS. However, BS 8500, the UK annex to EN 206 and the British Research Establishment (BRE) Special Digest 1, recommends CEM III/A cement with a GGBS range of 36-65%. This project investigated the performance of a new CEM III/A cement produced by Ecocem Ireland in concretes exposed to such environments using an extensive suite of laboratory tests.

In Ireland, up to €5.8bn will be invested to provide fresh drinking water and …

Engineered Mushing Cooker, Aimee Ritter

Undergraduate Research & Mentoring Program

This project revolves around building methanol cookers for dog mushers in the Iditarod and for the Denali Park Ranger Kennel in Denali National Park, Alaska. Traditional cookers are bulky, slow to burn, and use up a lot of fuel. Our goal has been to revolutionize the way mushing cookers look and perform. Our cookers are built to pack well in the sleds, heat up to 3 gallons of snowmelt, perform in arctic climates, use methanol (specifically HEET) for fuel, and be lightweight. A traditional cooker would use 3 to 4 bottles or more of HEET (36-48+oz.) and take at least …

A Conjugate Fluid-Porous Approach To Convective Heat And Mass Transfer With Application To Produce Drying, Furqan A. Khan, Anthony G. Straatman

Mechanical and Materials Engineering Publications

No abstract provided.

Closure Of The Macroscopic Turbulence And Non-Equilibrium Turbulent Heat And Mass Transfer Equations For Porous Media Composed Of Randomly Packed Spheres, Furqan A. Khan, Anthony G. Straatman

Mechanical and Materials Engineering Publications

No abstract provided.

A Conjugate Fluid-Porous Approach For Simulating Airflow In Realistic Geometric Representations Of The Human Respiratory System, Christopher Degroot Dr, Anthony G. Straatman

Mechanical and Materials Engineering Publications

No abstract provided.

Radiative Property Characterization Of Spherical Void Phase Graphitic Foam With Application To Solar Collection, Nolan J. Dyck, Anthony G. Straatman

Mechanical and Materials Engineering Publications

No abstract provided.

Forced Convective Heat Transfer On A Horizontal Circular Cylinder Due To Multiple Impinging Circular Jets, Christopher M. Csernyei, Anthony G. Straatman

Mechanical and Materials Engineering Publications

No abstract provided.

Listening And Negotiation, Janet Callahan, Mary E. Besterfield-Sacre, Jenna P. Carpenter, Kim Lascola Needy, Cheryl B. Schrader

Materials Science and Engineering Faculty Publications and Presentations

Negotiation is an important skill for faculty at all stages of their career, but one that research suggests is often uncomfortable for women faculty to employ. This paper focuses on the topic of negotiation, with an emphasis on providing practical ideas and strategies relevant to academic professionals at both entry-level and mid-career who find that they need to negotiate a career opportunity. The paper will review negotiation basics, as well as discuss what can be negotiated, how one might proceed to discuss these, and how listening is critical to negotiation. By viewing negotiation as a "wise agreement"¹ that seeks …

Support Model For Transfer Students Utilizing The Stem Scholarship Program, Lynn Olson, Amy J. Moll, Doug Bullock, Amit Jain, Janet Callahan

Materials Science and Engineering Faculty Publications and Presentations

This paper describes how the College of Engineering at Boise State University utilized a National Science Foundation S-STEM award from 2011 to 2016 to support transfer students in their path toward graduation. The need for this support was a result of both Boise State University College of Engineering’s transition from a 2-year pre-engineering program to the establishment of Bachelors of Science in Engineering Degree programs in 1997 as well as the establishment of the College of Western Idaho as a regional community college in 2007. Both of these factors led to an increase in the numbers of incoming engineering students …

Engineering Gold Nanoparticles And Their Use To Control Nucleation, Pedram Jahanian

Wayne State University Dissertations

This study focuses on fabrication of hybrid nanostructures using gold nanoparticles (AuNP) as seeds and partially oxidized potassium tetracyanoplatinate, known as Krogmann’s salt (KCP), and later this method will be employed to manufacture a prototype sensor for detecting different vapors. Nanocrystals are synthesized using electrochemical method with the aim to have more control over the size and shape of the charge transfer salt based on the seed mediated nucleation method. AuNP seeds are prepared on highly ordered pyrolytic graphite (HOPG) substrate by the electrocrystallization method. An aqueous solution of 0.05 to 1 mM Hydrogen tetrachloroaurate (HAuCl4) with 0.1 mM (Potassium …

Dendrimer Nanoconjugates And Their Oral Inhalation Formulations For Lung Cancer Therapy, Qian Zhong

Wayne State University Dissertations

Lung cancers are leading cause of cancer death for both men and women in the world. Lungs are also one of the primary organs to which almost all cancer can spread. Chemothepray plays a crucial role in the fight against both primary lung cancers and lung metastases. Doxorubicin (DOX) is a potent anticancer drug that has been approved for treating many cancers including lung cancers. However, only a few percent of systemically administered DOX can be found in the lungs. The issue is further complicated by dose-limiting toxicity of DOX. Another major challenge in the use of DOX is its …

Novel Design And Synthesis Of Structured Iron Oxides For Battery Applications, Jian Zhu

Wayne State University Dissertations

Lithium-ion batteries (LIBs) are currently the dominant powder source for personal computers and portable electronics. LIBs also play important roles in larger-scale applications, including electric drive vehicles (EVs, HEVs) and grid-energy storage. To meet the increasing demand for energy storage, it is very urgent and crucial to develop next-generation LIBs using alternative electrode materials. For example, carbon is still exclusively used as anode materials in current LIBs. However, the theoretical capacity of graphite (372 mA h g–1 based on LiC6) has almost been achieved, and it becomes one of the bottlenecks to further increase the energy density of LIBs based …

Dielectric Anomalies Of Both Chiral And Achiral Nematogens Near The Isotropic To Mesogenic Phase Transition, Garrett Justin Godfrey

Wayne State University Dissertations

The dielectric properties of nematic liquid crystals were studied in both the achiral and chiral limits. For achiral nematics, the literature documents that pretransitional curvature occurs for polar molecules on both sides of the nematic and isotropic phase transition. This curvature is due to anti-parallel dimer formation. However, past models have failed to quantitatively describe pretransitional curvature. Through a generalization of the order parameter, a macroscopic model has been developed to mathematically describe the pretransitional curvature on the isotropic side of the transition. The new model was fitted to dielectric data from the literature. Meaningful parameter estimates were extracted.

The …

New Chemistry For The Growth Of First-Row Transition Metal Films By Atomic Layer Deposition, Joseph Peter Klesko

Wayne State University Dissertations

Thin films containing first-row transition metals are widely used in microelectronic, photovoltaic, catalytic, and surface-coating applications. In particular, metallic films are essential for interconnects and seed, barrier, and capping layers in integrated circuitry. Traditional vapor deposition methods for film growth include PVD, CVD, or the use of plasma. However, these techniques lack the requisite precision for film growth at the nanoscale, and thus, are increasingly inadequate for many current and future applications. By contrast, ALD is the favored approach for depositing films with absolute surface conformality and thickness control on 3D architectures and in high aspect ratio features. However, the …

Silver Nanoparticles Supported On Carbon Nanotube Carpets: Influence Of Surface Functionalization, Anil K. Karumuri, Dhawal P. Oswal, Heather A. Hostetler, Sharmila M. Mukhopadhyay

Mechanical and Materials Engineering Faculty Publications

The effectiveness of nanoparticle-based functional devices depends strongly on the surface morphology and area of the support. An emerging powerful approach of increasing the available surface area without decreasing strength or increasing bulk is to attach arrays of suitable nanotubes on the surface, and to attach the necessary nanoparticles to them. Earlier publications by this team have shown that carpet-like arrays of carbon nanotubes (CNTs) can be successfully grown on a variety of larger carbon substrates such as graphite, foams and fabric, which offer hierarchical multiscale supporting architecture suitable for the attachment of silver nanoparticles (AgNPs). A limiting factor of …

A Parametric Study Of Meso-Scale Patterns For Auxetic Mechanical Behavior Optimization, Matthew C. Schuler

Honors Undergraduate Theses

This thesis focuses on the development, parameterization and optimization of a novel meso-scale pattern used to induce auxetic behavior, i.e., negative Poisson's ratio, at the bulk scale. Currently, the majority of auxetic structures are too porous to be utilized in conventional load-bearing applications. For others, manufacturing methods have yet to realize the meso-scale pattern. Consequently, new auxetic structures must be developed in order to confer superior thermo-mechanical responses to structures at high temperature. Additionally, patterns that take into account manufacturing limitations, while maintaining the properties characteristically attached to negative Poisson's Ratio materials, are ideal in order to utilize the potential …

Multiferroicity In Iron Vanadate, Magnetite And Polyvinylidene Fluoride Nanocomposite Films, Ehab Hamdy Abdelmonaim Abdelhamid

Wayne State University Dissertations

With the increasing demand on cheaper and better performance multifunctional materials for different applications, it is becoming more crucial to have a better understanding of the physics needed to tailor more devices and materials to fit better in every day’s technological needs. Materials which show more than one ferroic order simultaneously –namely, multiferroics– are of particular importance for their potential applications as multiple state memory elements, transducers and electrically tunable microwave devices.

In this work, we studied FeVO4 single crystals as an example on low symmetry multiferroics. We focused on the anisotropy in those crystals in an attempt to nail …

Underwater Explosion Energy Dissipation Near Waterborne Infrastructure, Paul R. Smith

Theses and Dissertations--Civil Engineering

Underwater explosions pose a significant threat to waterborne infrastructure though destructive pressure waves that can travel significant distances through the water. However, the use of bubble screens can attenuate the peak pressure and energy flux created by explosions to safe levels. This study investigates the prediction of pressure wave characteristics based on accumulated data, the damage potential of underwater explosions based on applied loads and effective material strength, and the bubble screen parameters required to prevent damage. The results were compiled to form a procedure for the design and implementation of a bubble screen the protection of waterborne infrastructure.

Preliminary Investigation Into The Rate Of Carbonation Of Concrete Blocks Under Normal Production Yard Conditions, Aimee Byrne, Eanna Nolan

Conference papers

The release of CO2 from calcination during the manufacture of cement can be partially or fully offset by the CO2 it naturally absorbs during its lifetime. This paper reports results from a preliminary investigation into the rate of carbonation in concrete blocks stacked in a production yard over a period of 6 months. The blocks were stacked in a normal manner under natural exposure conditions. Carbonation progress was determined by splitting the blocks and spraying the freshly exposed surface with a phenolphthalein solution at intervals over the test period. It was found that the rate of the carbonation front progression …

Electron Beam Induced Deposition Of Highly Conductive Copper Nanowires From Bulk Liquids, Amjad M. Syam

Theses and Dissertations--Electrical and Computer Engineering

Electron-beam induced deposition (EBID) is a position-controlled technique that can directly fabricate nanometer-sized structures in functional materials. In the standard process, a gaseous precursor delivers the desired substance to the substrate for deposition. However, the material purity from these precursors is typically poor, which often negatively affects the functional properties of the deposit. Recently, bulk liquid precursors have been investigated as promising reactants for high purity deposition without the need for post-processing. In this work, EBID from bulk liquids is shown to yield highly conductive nanowire deposits. Aqueous solutions containing copper sulfate (CuSO₄) and sulfuric acid (H_{2 …}