Materials Science and Engineering Commons^™

Residual Stress Characterization In Structural Materials By Destructive And Nondestructive Techniques, Ajit K. Roy, Anand Venkatesh, Vikram Marthandam, Satish Dronavalli, Douglas P. Wells, Ronald Rogge

Mechanical Engineering Faculty Research

Transmutation of nuclear waste is currently being considered to transform long-lived isotopes to species with relatively short half-lives and reduced radioactivity through capture and decay of minor actinides and fission products. This process is intended for geologic disposal of spent nuclear fuels for shorter durations in the proposed Yucca Mountain repository. The molten lead-bismuth-eutectic will be used as a target and coolant during transmutation, which will be contained in a subsystem vessel made from materials such as austenitic (304L) and martensitic (EP-823 and HT-9) stainless steels. The structural materials used in this vessel will be subjected to welding operations and …

Fundamental And Applied Experimental Investigations Of Corrosion Of Steel By Lbe Under Controlled Conditions: Kinetics, Chemistry, Morphology, And Surface Preparation: Quarterly Report (January 2005-April 2005), Allen L. Johnson, John Farley, Dale L. Perry

Transmutation Sciences Materials (TRP)

This project has four components:

• The fabrication of a materials test apparatus with unique capabilities,
• Comparative studies of steel corrosion under gas phase conditions comparable to the Lead Bismuth Eutectic (LBE) oxygen control conditions,
• Isotope labeling studies, and
• Collaborative efforts with other workers in the field.

Summary of accomplishments:

• Started occupation of the High Temperature Materials Experimental Facility.
• Presented a paper at the meeting of the American Chemical Society in San Diego in March 13-17.
• Currently reviving the ion beam for implantation experiments.
• Currently analyzing 38 steel samples from the DELTA loop from LANL.

High Temperature Heat Exchanger Project:Quarterly Progress Report January 1, 2005 Through March 31, 2005, Anthony Hechanova

Publications (NSTD)

Quarterly Collaboration Meeting. Ceramatec, Inc. hosted a UNLVRF HTHX Project quarterly meeting on March 17 in Salt Lake City, Utah. The purpose of the meeting was to promote collaboration and communication among the UNLV Research Foundation partners. Collaborators had the opportunity to discuss their research program plan and update their progress. The next meeting will be in June in San Diego City hosted by General Atomics.

Theoretical Modeling Of Protective Oxide Layer Growth In Non-Isothermal Lead-Alloys Coolant Systems: Quarterly Progress Report (01/01/05- 03/31/05), Yitung Chen

Transmutation Sciences Materials (TRP)

The goal of the proposed research project is to provide basic understanding of the protective oxide layer behaviors and to develop oxide layer growth models of steels in non-isothermal lead-alloys (lead or lead-bismuth eutectic) coolant systems. It is widely recognized that the corrosiveness of the lead-alloys is a critical obstacle and challenge for which it can be safely used or applied in the nuclear coolant systems. Active oxygen control technique can promote the formation of the “self-healing” oxide films on the structural material surface, drastically reducing steel corrosion and coolant contamination. Many experiments of steels exposed to flowing lead-alloys have …

Dissolution, Reactor, And Environmental Behavior Of Zro2-Mgo Inert Fuel Matrix: Quarterly Report, January 2005 To March 2005, Earl Wolfram, Thomas Hartmann, Kenneth Czerwinski

Fuels Campaign (TRP)

This project will examine inert matrix fuels containing ZrO₂ and MgO as the inert matrix, with the relative amount of MgO varied from 30% to 70% in ZrO₂. Reactor physics calculations will be used to examine suitable quantities of burnable poisons from the candidate elements Gd, Er, or Hf with reactor grade Pu providing the fissile component, with up to 10% of ²³⁹Pu. Ceramics will be synthesized and characterized based on the reactor physics results. The solubility the fuel ceramics, in reactor conditions, reprocessing conditions, and repository conditions, will be investigated in a manner to provide …

Effect Of Silicon Content On The Corrosion Resistance And Radiation-Induced Embrittlement Of Materials For Advanced Heavy Liquid Metal Nuclear Systems: Quarterly Progress Report (August 2004 – October 2004), Ajit K. Roy

Transmutation Sciences Materials (TRP)

The purpose of this collaborative research project involving the University of Nevada Las Vegas (UNLV), Los Alamos National Laboratory (LANL) and Idaho State University (ISU) is to evaluate the effect of silicon (Si) content on the corrosion behavior and radiation-induced embrittlement of martensitic stainless steels having chemical compositions similar to that of the modified 9Cr-1Mo steel. Recent studies at LANL involving Alloy EP-823 of different Si content have demonstrated that increased Si content in this alloy may enhance the corrosion resistance in molten lead-bismutheutectic (LBE). Since very little data exists in the open literature on the beneficial effect of Si …

Use Of Positron Annihilation Spectroscopy For Stress-Strain Measurements: Quarterly Progress Report (September 01 – November 30, 2004), Ajit K. Roy

Transmutation Sciences Materials (TRP)

Accomplishments:

● A technical paper titled “Residual Stress Characterization in Structural Materials by Destructive and Nondestructive Techniques” has been accepted for publication in the Journal of Materials Engineering and Performance, ASM International, Ohio.

● The PAS method has been applied to develop calibration curves for line shape parameters (S and T) using unstressed and stressed (different magnitude) tensile specimens of martensitic stainless steels. These curves will enable the determination of residual stresses in plastically-deformed materials once the magnitude of S or T parameter is determined by the PAS technique.

● The tensile and welded specimens have been irradiated by low …

A Three Dimensional Finite Element Model For Emergency Response, Xiuling Wang, Darrell W. Pepper, Yitung Chen, Sean Hsieh

Mechanical Engineering Faculty Research

No abstract provided.

Modeling, Fabrication, And Optimization Of Niobium Cavities: Phase Iii, Third Quarterly Report, Robert A. Schill Jr., Mohamed Trabia, William Culbreth

Transmutation Sciences Materials (TRP)

This quarterly report provides an update to the last phase of the Modeling, Fabrication, and Optimization of Niobium Cavities in the no-cost extension period. Designing the experimental setup of secondary electron emission was well underway in early summer of 2003 when funding was made available for this portion the study. By March 2004, many of the components of the experimental study reached UNLV with some assembly accomplished. The first secondary electron emission (SEE) measurement was made from the surface of a Faraday cup in September 2004. In December of 2005, the software for the particle positioning detector was finally up …

Sub-Surface Corrosion Research On Rock Bolt System, Perforated Ss Sheets And Steel Sets For The Yucca Mountain Repository — Quarterly Technical Report No. 2, Dhanesh Chandra

Publications (YM)

This report encompasses the work done for second quarter in accordance to cooperative agreement of UCCSN for the Task 019 “Subsurface Corrosion Research on Rock Bolt System, Perforated SS Sheets and Steel Sets for the Yucca Mountain Repository”, the objective of which was proposed earlier, to conduct corrosion research and predict the durability of rock-bolts and other underground metallic roof supports. We have recently started working on oxidation tests using Thermogravimetric Analyzer, stress corrosion cracking/hydrogen embrittlement studies on rock bolts, other support materials including bench mark materials. In this quarterly report we will discuss “Dry” oxidation of steels and other …

Dissolution, Reactor, And Environmental Behavior Of Zro2-Mgo Inert Fuel Matrix, Kenneth Czerwinski

Fuels Campaign (TRP)

This project examines inert fuels containing ZrO₂ and MgO as the inert matrix, with the relative amount of MgO varied from 30% to 70% in ZrO₂. Reactor physics calculations are used to examine suitable quantities of burnable poisons from the candidate elements Gd, Er, or Hf with reactor grade Pu providing the fissile component, with up to 10% of ²³⁹Pu. Ceramics are synthesized and characterized based on the reactor physics results. The solubility of the fuel ceramics, in reactor conditions, reprocessing conditions, and repository conditions, are investigated in a manner to provide thermodynamic data necessary for …

Modeling, Fabrication, And Optimization Of Niobium Cavities, Robert A. Schill Jr., Mohamed Trabia, William Culbreth

Transmutation Sciences Materials (TRP)

One of the key technologies for the deployment of accelerator driven transmutation systems is the accelerator itself. Elliptical superconducting niobium cavities are used to increase the efficiency of the high-power accelerators needed to support the transmutation mission.

One of the major sources of energy loss from a superconducting accelerator cavity is a process known as multiple impacting (or “multipacting”) of electrons. This phenomenon limits the maximum amount of energy and power that the niobium cavity can store. As a result, the maximum power available for accelerating the desired charge, as well as the overall performance of the accelerator is reduced. …

Corrosion Of Steel By Lead Bismuth Eutectic, John Farley, Allen L. Johnson, Dale L. Perry

Transmutation Sciences Materials (TRP)

There is an active international interest in lead-bismuth eutectic and similar liquid lead systems because of the relevance to the transmutation of nuclear waste, fast reactors, and spallation neutron sources.

Materials in these systems must be able to tolerate high neutron fluxes, high temperatures, and chemical corrosion. For lead bismuth eutectic (LBE) systems, there is an additional challenge because the corrosive behaviors of materials in LBE are not well understood. Most of the available information on LBE systems has come from the Russians, who have over 80 reactor-years experience with LBE coolant in their Alpha-class submarine reactors. The Russians found …

Environment-Induced Degradation And Crack-Growth Studies Of Candidate Target Materials, Ajit K. Roy

Transmutation Sciences Materials (TRP)

The primary objective of this task was to evaluate the effects of environmental and mechanical parameters on environment induced degradations of candidate target structural materials for applications in spallation-neutron-target systems. The materials selected for evaluation and characterization were martensitic stainless steels including Alloys HT-9, EP-823, and 422.

Accelerator-driven transmutation systems involve bombarding a target material such as molten lead-bismuth-eutectic (LBE) by a proton beam, thereby producing neutrons. The molten LBE target will be contained in a subsystem structural container made of a suitable material such as Alloys HT-9, EP-823, and 422. During the transmutation process, the target structural material may …

Modeling Corrosion In Oxygen Controlled Lbe Systems With Coupling Of Chemical Kinetics And Hydrodynamics, Samir Moujaes, Yitung Chen

Transmutation Sciences Materials (TRP)

The corrosion of structural materials is a major concern for the use of lead-bismuth eutectic (LBE) systems for nuclear applications such as in transmuter targets or fast reactors. Corrosion in liquid metal systems can occur through various processes, including, for example, dissolution, formation of inter-metallic compounds at the interface, and penetration of liquid metal along grain boundaries. Predicting the rate of these processes depends on numerous system operational factors: temperature, system geometry, thermal gradients, solid and liquid compositions, and velocity of the liquid metal, to name a few. Corrosion, along with mechanical and/or hydraulic factors, often contributes to component failure. …

Development Of A Mechanistic Understanding Of High-Temperature Deformation Of Alloy Ep-823, Ajit K. Roy, Brendan O'Toole

Transmutation Sciences Materials (TRP)

During the transmutation process, a significant amount of heat can be generated in a molten lead-bismuth-eutectic (LBE) target, which will be contained in a subsystem structural container made of a suitable martensitic iron-chromium-molbdenum (Fe-Cr-Mo) stainless steel such as Alloys EP-823, HT-9 and 422. These materials will be subjected to high tensile stresses while they are in contact with the molten LBE at temperatures ranging between 400 and 600^oC. Therefore, a research program was conducted to evaluate the deformation characteristics of all three alloys in properly heat-treated conditions at temperatures relevant to the operating conditions.

Use Of Positron Annihilation Spectroscopy For Stress-Strain Measurements, Ajit K. Roy

Transmutation Sciences Materials (TRP)

Engineering metals and alloys, when subjected to tensile loading beyond a limiting value, undergo plastic deformation resulting in lattice defects such as voids and dislocations. These imperfections interact with the crystal lattice, producing a higher state of internal stress, also known as residual stress, which can be associated with reduced ductility. Residual stresses are also generated in welded structures due to rapid solidification and resultant dissimilar metallurgical microstructures between the weld and the base metals. Development of these internal stresses is often influenced by incompatible permanent strain resulting from thermal and mechanical operations associated with welding and plastic deformation. These …

Fundamental And Applied Experimental Investigations Of Corrosion Of Steel By Lbe Under Controlled Conditions: Kinetics, Chemistry Morphology, And Surface Preparation, John Farley, Allen L. Johnson, Dale L. Perry

Transmutation Sciences Materials (TRP)

Advanced nuclear processes such the transmutation of nuclear waste, fast reactors, and spallation neutron sources require advanced materials systems to contain them. In particular, a successful program in nuclear waste processing that includes transmutation in accelerator-driven systems and fast reactors requires structural materials that are stable in the presence of non-moderating coolants. A prime candidate for such a coolant is Lead Bismuth Eutectic (LBE).

Materials in these systems must be able to tolerate high neutron fluxes, high temperatures, and chemical corrosion. For LBE systems, there is an additional challenge because the corrosive behaviors of materials in lead bismuth are not …

Effect Of Silicon Content On The Corrosion Resistance And Radiation- Induced Embrittlement Of Materials For Advanced Heavy Liquid Metal Nuclear Systems, Ajit K. Roy

Transmutation Sciences Materials (TRP)

This task is focused on the evaluation of the effect of Si content on the corrosion behavior and radiation-induced embrittlement of martensitic steels having chemical compositions similar to that of modified 9Cr-1Mo steel. Numerous state-of-the-art experimental techniques are currently being planned to be employed to achieve the desired research goal.

Theoretical Modeling Of Protective Oxide Layer Growth In Non-Isothermal Lead Alloy Coolant Systems, Yitung Chen, Jinsuo Zhang, Huajun Chen, Jichun Li

Transmutation Sciences Materials (TRP)

In advanced nuclear energy systems, lead-alloys (e.g., lead, lead bismuth eutectic) emerge as strong candidates for transmutation and advanced reactor systems as nuclear coolants and high-power spallation neutron targets. However, it is widely recognized that corrosion of materials caused by lead-alloys presents a critical barrier to their industrial use. A few experimental research and development projects have been set up by different groups such as LANL to study the corrosion phenomena in their test facilities and to develop mitigation techniques and materials.

The goal of the proposed research project is to provide basic understanding of the protective oxide layer behaviors …

Corrosion Barrier Development For Lbe Corrosion Resistance, Biswajit Das

Transmutation Sciences Materials (TRP)

In the last quarter, a specialized sample holder was developed for the anodization of alumina on steel. In addition, it was determined that oxalic acid was the most appropriate acid for the anodization of these structures. The steel samples obtained from LANL were first cut into a number of pieces, each measuring 11mm x 8mm x 1.6mm, to allow multiple experiments. Special care was taken to ensure that the cutting process did not damage the samples. After investigation of several techniques, including laser cutting, the samples were cut using EDM wires. The cut steel pieces did not show any damage …

Corrosion Barrier Development For Lbe Corrosion Resistance: Quaterly Report, Biswajit Das

Transmutation Sciences Materials (TRP)

With the demonstration of formation of nanoporous alumina on steel and its good adhesion to substrate under thermal cycling, the next project task was to synthesize Chromium nanowires inside the alumina pores. During the previous quarter, a specialized sample holder was developed towards this goal. Various techniques for the deposition of Chromium were investigated and electro-deposition was determined to be the most suitable approach due to the large aspect ratio of the pores. A challenge in using electro-deposition for porous alumina is the potential sealing of the pores in aqueous solutions at higher temperatures. To avoid this problem, a search …

Development Of Nanostructure Based Corrosion-Barrier Coatings On Steel For Transmutation Applications, Biswajit Das

Transmutation Sciences Materials (TRP)

Advanced transmutation systems require structural materials that are able to withstand high neutron fluxes, high thermal cycling, and high resistance to chemical corrosion. The current candidate materials for such structures are ferritic and ferritic-martensitic steels due to their strong resistance to swelling, good microstructural stability under irradiation, and the retention of adequate ductility at typical reactor operating temperatures.

In parallel, lead bismuth eutectic (LBE) has emerged as a potential spallation target material for efficient production of neutrons, as well as a coolant in the accelerator system. While LBE has excellent properties as a nuclear coolant, it is also highly corrosive …

Development, Fabrication And Study Of Fullerene-Containing Carbon Material (Fcc) For Immobilization Of Iodine: Progress Report #1-4, Michael Savopulo, Boris E. Burakov

Separations Campaign (TRP)

During current reporting period the experiments on synthesis of ceramic-like material by conversion of iodine-doped FCC and activated carbon to Si_xC_y have been completed. Cold pressed granules of FCC and activated carbon were rinsed in water-ethanol solution of tetraethoxysilane (TEOS), Si(OC₂H₅)₄, and then used for further synthesis. All new samples obtained have been studied using precise powder XRD analysis.

Interaction Between Metal Fission Products And Triso Coating Materials: A Study Of Chemical Bonding And Interdiffusion: 2nd Quarter Report, 2005, Clemens Heske

Fuels Campaign (TRP)

The goal of our project is to investigate interface corrosion processes in TRISO nuclear fuel particles. For this purpose, we are undertaking a detailed study of the interface formation between potential candidates for metallic fission products (Pd, Ag, and Cs), likely to diffuse from the kernel of the TRISO particles, with the TRISO coating layers. As a starting point, we are investigating the Pd/SiC interface and will extend our studies to Ag/SiC during our current summer research campaign. The experimental approach comprises the preparation of metal/SiC interfaces in-situ in our ultra-high vacuum system by electron-beam deposition. In order to understand …

Interaction Between Metal Fission Products And Triso Coating Materials, Clemens Heske

Fuels Campaign (TRP)

The goal of this project is to elucidate the chemical bonding and interface formation of metal fission products with the coating materials used in state-of-the-art TRISO fuel particles. Particular emphasis is placed on an analysis of intermediate chemical phases at the interface, the intermixing/diffusion behavior, and the electronic interface structure as a function of material choice (metal and coating materials), temperature, and external stress. Furthermore, the chemical state of some of the metal fission products will be assessed.

This project studies the interface formation of Pd, Ag, and Cs with SiC and pyrolytic carbon. Using the TRISO coating materials (and …

High Temperature Heat Exchanger Project: Quarterly Progress Report October 1, 2004 Through December 31, 2004, Anthony Hechanova

Publications (NSTD)

UNLV hosted an NHI Systems Interface Meeting on Dec. 16 and a UNLVRF HTHX Kickoff Meeting on Dec. 17. The purpose of the meetings was to coordinate the FY05 research and development effort of the UNLV Research Foundation portion of the Nuclear Hydrogen Initiative among the DOE, national program technical directors and the UNLVRF collaborators. Collaborators also had the opportunity to discuss their research program plan and update their progress. It was decided that these type of collaboration meetings were very useful and they will be held quarterly at the various collaborator sites. The next meeting will be in March …

Theoretical Modeling Of Protective Oxide Layer Growth In Non-Isothermal Lead-Alloys Coolant Systems, Yitung Chen

Transmutation Sciences Materials (TRP)

The goal of the proposed research project is to provide basic understanding of the protective oxide layer behaviors and to develop oxide layer growth models of steels in non-isothermal lead-alloys (lead or lead-bismuth eutectic) coolant systems. It is widely recognized that the corrosiveness of the lead-alloys is a critical obstacle and challenge for which it can be safely used or applied in the nuclear coolant systems. Active oxygen control technique can promote the formation of the “self-healing” oxide films on the structural material surface, drastically reducing steel corrosion and coolant contamination. Many experiments of steels exposed to flowing lead-alloys have …

Environment Assisted Cracking Of Target Structural Materials Under Different Loading Conditions, Venkataramakrishnan Selvaraj

UNLV Theses, Dissertations, Professional Papers, and Capstones

Martensitic Alloy HT-9 has been tested for its evaluation of stress corrosion cracking resistance in neutral and acidic solutions at ambient and elevated temperatures incorporating smooth and notched cylindrical specimens under constant load and slow strain rate (SSR) conditions. C-ring and U-bend specimens have also been tested for stress corrosion cracking evaluation in the acidic solution. The role of hydrogen on the cracking tendency has been evaluated by cathodic applied potential.

The results of constant load testing enabled the determination of the threshold stress for stress corrosion cracking in susceptible environments. The magnitudes of ductility parameters were reduced with increasing …

Stress Corrosion Cracking And Hydrogen Embrittlement Of Martensitic Alloy Ep-823, Mohammad K. Hossain

UNLV Theses, Dissertations, Professional Papers, and Capstones

This investigation is focused on the evaluation of stress corrosion cracking (SCC), localized corrosion, and hydrogen embrittlement (HE) susceptibility of martensitic Alloy EP-823 in neutral and acidic solutions at ambient and elevated temperatures. While no failures were observed in smooth specimens in the neutral solution, failures were noticed in the 90°C acidic solution at constant-load (CL) leading to a threshold stress (O'_th) of 102 ksi. The presence of a notch reduced the O'_th value to 91 ksi in a similar environment. The ductility (%El and %RA), time-to-failure (TTF), and true failure stress (O'_r) were gradually …