Materials Science and Engineering Commons^™

Bioprinting With Human Stem Cell-Laden Alginate-Gelatin Bioink And Bioactive Glass For Tissue Engineering, Krishna C. R. Kolan, Julie A. Semon, Bradley Bromet, D. E. Day, Ming-Chuan Leu

Biological Sciences Faculty Research & Creative Works

Three-dimensional (3D) bioprinting technologies have shown great potential in the fabrication of 3D models for different human tissues. Stem cells are an attractive cell source in tissue engineering as they can be directed by material and environmental cues to differentiate into multiple cell types for tissue repair and regeneration. In this study, we investigate the viability of human adipose-derived mesenchymal stem cells (ASCs) in alginate-gelatin (Alg-Gel) hydrogel bioprinted with or without bioactive glass. Highly angiogenic borate bioactive glass (13-93B3) in 50 wt% is added to polycaprolactone (PCL) to fabricate scaffolds using a solvent-based extrusion 3D bioprinting technique. The fabricated scaffolds …

Effect Of Slm Build Parameters On The Compressive Properties Of 304l Stainless Steel, Okanmisope Fashanu, Mario F. Buchely, Myranda Spratt, Joseph William Newkirk, K. Chandrashekhara, Heath Misak, Michael Walker

Materials Science and Engineering Faculty Research & Creative Works

Selective laser melting (SLM) is well suited for the efficient manufacturing of complex structures because of its manufacturing methodology. The optimized process parameters for each alloy has been a cause for debate in recent years. In this study, the hatch angle and build orientation were investigated. 304L stainless steel samples were manufactured using three hatch angles (0◦, 67◦, and 105◦) in three build orientations (x-, y-, and z-direction) and tested in compression. Analysis of variance and Tukey's test were used to evaluate the obtained results. Results showed that the measured compressive yield strength and plastic flow stress varied when the …

Modeling And Experimental Determination Of Physical Properties Of Ge X Ga Y Se 1-X-Y Chalcogenide Glasses Ii: Optical And Thermal Properties, Jason Lonergan, Charmayne Lonergan, John Mccloy, Kathleen A. Richardson

Materials Science and Engineering Faculty Research & Creative Works

This study systematically analyzed the correlation between topological structure and chemical ordering on the optical and thermal properties of synthesized material in the glass forming region of the Ge_xGa_ySe_1-x-y ternary. A series of ten compositions from 5 to 30 mol% Ge and 5 to 15 mol% Ga were examined within the ternary, showing broadband infrared properties with transmission from 1 to 25 μm. Topological constraint theory applied to compositions examined exhibited sharp inflection at the average coordination number of = 2.67 defined as the chemical threshold where the glass network consists of tetrahedral Ge(Ga)Se_{2 …}

Mechanical Properties Of Heusler Alloys, Wesley Everhart, Joseph William Newkirk

Materials Science and Engineering Faculty Research & Creative Works

Heusler alloys have been a significant topic of research due to their unique electronic structure, which exhibits half-metallicity, and a wide variety of properties such as magneto-calorics, thermoelectrics, and magnetic shape memory effects. As the maturity of these materials grows and commercial applications become more near-term, the mechanical properties of these materials become an important factor to both their processing as well as their final use. Very few studies have experimentally investigated mechanical properties, but those that exist are reviewed within the context of their magnetic performance and application space with specific focus on elastic properties, hardness and strength, and …

Method And Apparatus For Fabricating Ceramic And Metal Components Via Additive Manufacturing With Uniform Layered Radiation Drying, Ming-Chuan Leu, Amir Ghazanfari, Wenbin Li, Greg Hilmas, Robert G. Landers

Mechanical and Aerospace Engineering Faculty Research & Creative Works

A freeform extrusion fabrication process for producing three - dimensional ceramic, metal and functionally gradient composite objects, including the steps of filling a plurality of paste sources with a respective plurality of aqueous paste compositions, operationally connecting respective syringes containing respective aqueous paste compositions to a mix ing chamber, moving a first aqueous paste composition from a first respective paste source into the mixing chamber, moving a second aqueous paste composition from a second respective paste source into the mixing chamber, mixing the first and second aqueous paste compositions to define a first admixture having a first admixture composition, extruding …

Modeling And Experimental Determination Of Physical Properties Of Ge X -Ga Y -Se 1-X-Y Chalcogenide Glasses I: Structure And Mechanical Properties, Jason Lonergan, Charmayne Lonergan, John Mccloy, Kathleen A. Richardson

Materials Science and Engineering Faculty Research & Creative Works

A series of ten Ge_xGa_ySe_1-x-y glasses within the topological constraint regime of = 2.3 to 2.8 were processed for physical property testing to compare measured to calculated property values enabling further understanding of structure-related mechanical property evolution. Average bond energies were calculated for each glass to elucidate structure and property relationships. Raman analysis was performed to correlate the topological constraint theory to experimentally determined structural units. Young's modulus and Vickers hardness, respectively, were shown to increase with increasing coordination number from 14.42 GPa and 911 MPa at = 2.4 to 29.44 GPa and 2295 MPa …

Hydration Of Binary Portland Cement Blends Containing Silica Fume: A Decoupling Method To Estimate Degrees Of Hydration And Pozzolanic Reaction, Wenyu Liao, Xiao Sun, Aditya Kumar, Hongfang Sun, Hongyan Ma

Materials Science and Engineering Faculty Research & Creative Works

Determination of degrees of hydration/reaction of components of blended cementitious systems (i. e., cement and SCMs: supplementary cementitious materials) is essential to estimate the systems' properties. Although the best methods for determining degrees of reaction of different SCMs have been recommended by RILEM TC238, they rely on either expensive equipment (e.g., nuclear magnetic resonance) or time-consuming sample preparation and data processing (e.g., backscattered electron image analysis). Furthermore, these methods cannot simultaneously characterize degree of hydration of cement and degree of reaction of SCMs. A novel decoupling method, which can simultaneously estimate the degree of hydration of cement and the degree …

Geometric Effects Of Open Hollow Hydroxyapatite Microspheres Influence Bone Repair And Regeneration In Sprague Dawley Rats, Youqu Shen, M. N. Rahaman, Yongxian Liu, Yue-Wern Huang

Materials Science and Engineering Faculty Research & Creative Works

Effective regeneration of bone defects caused by trauma or chronic diseases is a significant clinical challenge. Bone deficiency is overcome using treatments that rely on bone regeneration and augmentation. While various treatments have been investigated with encouraging results, complete and predictable bone reconstruction is often difficult [1]. Synthetic bone grafts have advantages such as consistent quality, safety, and good tissue tolerance. They usually function as inert or osteoconductive implants. Encouraging results from synthetic grafts have been reported. For instance, hollow hydroxyapatite (HA) microspheres showed the ability to facilitate bone repair in rats with non-healing calvarial defects [2,3]. However, new bone …

Characterization Of Mgal₂O₄ Sintered Ceramics, Nina Obradovic, William Fahrenholtz, Suzana Filipovic, Cole Corlett, Pavle Dordevic, Jelena Rogan, Predrag J. Vulic, Vladimir Buljak, Vladimir Pavlovic

Materials Science and Engineering Faculty Research & Creative Works

Single phase MgAl₂O₄ was made from a one-to-one molar ratio of MgO and Al₂O₃ powders mixed using ball-milling. Mixtures of MgO and Al₂O₃ were subsequently treated in planetary ball mill for 30, 60, 90 and 120 minutes in air. The aim of this study was to examine phase composition, microstructure, and densification behavior of sintered specimens. After sintering in dilatometer at 1500 °C, the powder was converted to single phase MgAl₂O₄. The results show that mechanical activation improved the densification behavior of MgAl₂O₄ sintered …

Biodegradable Composite Scaffold For Repairing Defects In Load-Bearing Bones, D. E. Day, Ali Mohammadkhah

Materials Science and Engineering Faculty Research & Creative Works

A tissue scaffold for repair and regeneration of bone hard tissue or muscle, skin, or organ soft tissue, including load-bearing bone tissue, the scaffold comprising a core of biocompatible, biodegradable inorganic glass fibers; and a biocompatible, biodegradable, flexible polymer film surrounding the core and adhered to the core.

On The Feasibility Of Tailoring Copper-Nickel Functionally Graded Materials Fabricated Through Laser Metal Deposition, Sreekar Karnati, Yunlu Zhang, Frank W. Liou, Joseph William Newkirk

Mechanical and Aerospace Engineering Faculty Research & Creative Works

In this study, pulse‐width modulation of laser power was identified as a feasible means for varying the chemical gradient in copper—nickel‐graded materials. Graded material deposits of 70 wt. %. copper‐30 wt. %. nickel on 100 wt. %. nickel and vice versa were deposited and characterized. The 70/30 copper—nickel weight ratio in the feedstock powder was achieved through blending elemental copper and 96 wt. %. Ni—Delero‐22 alloy. At the dissimilar material interface over the course of four layers, the duty cycle of power was ramped down from a high value to optimized deposition conditions. This change was theorized to influence the …

Control Upstream Austenite Grain Coarsening During Thin Slab Casting Direct Rolling (Tscdr) Process, Tihe Zhou, Ronald J. O'Malley, Hatem S. Zurob, Mani Subramanian, San-Hyun Cho, Peng Zhang

Materials Science and Engineering Faculty Research & Creative Works

Thin-slab cast direct-rolling (TSCDR) has become a major process for flat-rolled production. However, the elimination of slab reheating and limited number of thermomechanical deformation passes leave fewer opportunities for austenite grain refinement, resulting in some large grains persisting in the final microstructure. In order to achieve excellent ductile to brittle transition temperature (DBTT) and drop weight tear test (DWTT) properties in thicker gauge high-strength low-alloy products, it is necessary to control austenite grain coarsening prior to the onset of thermomechanical processing. This contribution proposes a suite of methods to refine the austenite grain from both theoretical and practical perspectives, including: …

Micron-Sized Spinel Crystals In High Level Waste Glass Compositions: Determination Of Crystal Size And Crystal Fraction, C. (Charmayne) E. Lonergan, K. Akinloye-Brown, J. Rice, V. Gervasio, N. Canfield, M. J. Schweiger, J. D. Vienna

Materials Science and Engineering Faculty Research & Creative Works

The compositions utilized for immobilization of high-level nuclear wastes (HLW) are controlled using glass property models to avoid the deleterious effects of crystallization in the high-level waste (HLW) vitrification melters. The type and size of the crystals that precipitate during melter operations (typically at 1150 °C) and idling (∼1000 °C) are significantly impacted by glass composition and thermal history. This study was conducted to measure the impact of melt composition and heat treatment temperature on crystal size and fraction. A matrix of 31 multi-component glasses canvasing the expected Hanford HLW compositional space was developed and the glasses fabricated, and heat …

Development Of Functional Ionic Liquids For Separation And Recovery Of Rare Earth Elements, Mostafa Khodakarami

Doctoral Dissertations

“This research focused on the design and synthesis of task-specific ionic liquids for enhanced extraction and separation of rare earth elements (REEs). Two novel ammonium-based functional ionic liquids (FILs) with oxygen donating groups: trioctyl(2-ethoxy-2-oxoethyl)ammonium dihexyl diglycolamate, [OcGBOEt][DHDGA], and tricaprylmethylammonium dihexyl diglycolamate, [A336][DHDGA] were synthesized and tested for the recovery and separation of selected REEs from aqueous solutions. Functionalities with different denticities were incorporated into both anionic and cationic parts of ionic liquids, which are solely composed of incinerable atoms including C, H, O, and N. The structural, physical, and chemical properties of the synthesized FILs were studied using nuclear magnetic …

Three-Dimensional Nanotube Arrays For Solar Energy Harvesting And Production Of Solar Fuels, Wipula P. R. Liyanage

Doctoral Dissertations

"Over the past decade extensive research has been carried out on photovoltaic semiconductors to provide a solution towards a renewable energy future. Fabricating high-efficiency photovoltaic devices largely rely on nanostructuring the photoabsorber layers due to the ability of improving photoabsorption, photocurrent generation and transport in nanometer scale. Vertically aligned, highly uniform nanorods and nanowire arrays for solar energy conversion have been explored as potential candidates for solar energy conversion and solar-fuel generation owing to their enhanced photoconversion efficiencies.

However, controlled fabrication of nanorod and especially nanotube arrays with uniform size and shape and a pre-determined distribution density is still a …

Nanoscale Solidification Of Metals By Atomistic Simulations: From Nucleation To Nanostructural Evolution, Avik Mahata

Doctoral Dissertations

"Homogeneous nucleation during solidification in Al (fcc), Fe (bcc) and Mg (hcp) is studied by million-atom molecular dynamics (MD) utilizing the second nearest neighbor modified embedded atom method (2NN-MEAM) potentials. Spontaneous homogenous nucleation from the melt was produced without any influence of pressure, free surface effects and impurities. We also study the effect on the simulation size on homogenous nucleation and the heterogeneity in homogenous nucleation. The heterogeneity in homogenous nucleation originates from the twins, grain boundaries and short range order in the liquid during the initial stages of solidification.

To study the solid-liquid coexistence in binary Al alloys, interatomic …

Build Strategy Investigation Of Ti-6al-4v Produced Via A Hybrid Additive Manufacturing Process, Lei Yan

Doctoral Dissertations

“Till now, laser metal deposition (LMD) has been developed with the capability of near-net shape high-performance metal parts fabrication, especially complicated titanium alloys, nickel alloys, and aluminum alloys. However, LMD processed parts usually do not meet end-use requirements without post treatments. In-process part quality inspection and inner features machining are impossible within a single LMD process. Hybrid additive manufacturing (HAM), which integrates additive and subtractive manufacturing in one process, has been proposed to increase the feasibility of complex parts fabrication. This dissertation aims to improve the applications of Ti-6Al-4V parts fabricated via a HAM technique. The first research topic is …

On Developing A Graphitic White Iron For Metal-To-Metal Wear Systems, Jie Wan

Doctoral Dissertations

"This research addressed heat dissipation issues related to the adhesive wear observed in metal-to-metal wear systems, by developing a graphitic white iron to increase thermal diffusivity of the wear components. One of the premium materials commonly used in current metal-to-metal wear systems is Fe15Mo18Cr and field returned parts were characterized as part of this study. Failure analysis showed that white layers were formed on the wearing surface due to frictional heating and surface deformation. These white layers were extremely brittle and could be fractured easily during use, which in turn led to micro-galling defects that caused parts leakage. Increasing thermal …

Chemically-Bonded Enamel-Coated Steel Pipelines For Corrosion Protection And Flow Efficiency, Liang Fan

Doctoral Dissertations

"This study is to explore and develop chemically-bonded enamel coating (200-300 um) on steel pipes, when subjected to soil and thermal environments, in order to improve the corrosion protection and safety of hazardous liquid and natural gas pipelines while reducing pressure loss. Out of five types of enamels and their various mixtures, Tomatec slurry and GP2118 powder were selected for steel pipeline applications. They were applied at approximately 810 °C to the inside surface of steel pipes in wet and electrostatic processes, respectively. The thickness and surface roughness of the enamel coating were measured using a gauge and an optical …

Freeform Extrusion Fabrication Of Advanced Ceramics And Ceramic-Based Composites, Wenbin Li

Doctoral Dissertations

"Ceramic On-Demand Extrusion (CODE) is a recently developed freeform extrusion fabrication process for producing dense ceramic components from single and multiple constituents. In this process, aqueous paste of ceramic particles with a very low binder content ( < 1 vol%) is extruded through a moving nozzle to print each layer sequentially. Once one layer is printed, it is surrounded by oil to prevent undesirable water evaporation from the perimeters of the part. The oil level is regulated just below the topmost layer of the part being fabricated. Infrared radiation is then applied to uniformly and partially dry the top layer so that the yield stress of the paste increases to avoid part deformation. By repeating the above steps, the part is printed in a layer-wise fashion, followed by post-processing. Paste extrusion precision of different extrusion mechanisms was compared and analyzed, with an auger extruder determined to be the most suitable paste extruder for the CODE system. A novel fabrication system was developed based on a motion gantry, auger extruders, and peripheral devices. Sample specimens were then produced from 3 mol% yttria stabilized zirconia using this fabrication system, and their properties, including density, flexural strength, Young's modulus, Weibull modulus, fracture toughness, and hardness were measured. The results indicated that superior mechanical properties were achieved by the CODE process among all the additive manufacturing processes. Further development was made on the CODE process to fabricate ceramic components that have external/internal features such as overhangs by using fugitive support material. Finally, ceramic composites with functionally graded materials (FGMs) were fabricated by the CODE process using a dynamic mixing device"--Abstract, page iv.

Atomistic Simulations Of Deformation In Metallic Nanolayered Composites, Sixie Huang

Doctoral Dissertations

"The mechanical behavior of Metallic Nanolayered Composites (MNCs) is governed by their underlying microstructure. In this dissertation, the roles of the interlayer spacing (grain size, d) and the intralayer biphase spacing (layer thickness, h) on mechanical response of Cu/Nb MNCs are examined by Molecular Dynamics (MD) simulations. The study of the strength of MNCs show that small changes in both d and h play a profound role in the relative plastic contributions from grain boundary sliding and dislocation glide. The interplay of d and h leads to a very broad transition region from grain boundary sliding dominated flow, where the …

Electrodeposition Of Epitaxial Metal Thin Films On Silicon For Energy Conversion And Flexible Electronics, Qingzhi Chen

Doctoral Dissertations

"This research focuses on epitaxial electrodeposition of two coinage metals: Au and Ag thin films on the silicon surface and their applications in flexible electronics and energy conversion and storage. The first paper: Photoelectrochemistry of ultrathin, semi-transparent, and catalytic gold films electrodeposited epitaxially onto n-silicon (111) describes the epitaxial electrodeposition of Au thin films on n-type Si using a simple HAuCl4 bath and the photoelectrochemical properties of the Au-Si junction barrier. The effect of the Au layer on the interfacial energetics as well as the stability of the photoelectrode as a function of the Au coverage/thickness is determined in a …

Polyurea Aerogels: From Nanoscopic To Macroscopic Properties, Tahereh Taghvaee

Doctoral Dissertations

"The morphology of a material is intrinsically a qualitative property and in order to relate nanomorphology to synthetic conditions, it is necessary to express nano/micro-structure quantitatively. In this context, polyurea aerogels were chosen as a model system with demonstrated potential for rich nanomorphology and being guided by a statistical Design-of-Experiments model, a large array of materials (208) with identical chemical composition, but quite different nanostructures were prepared. By reflecting upon the SEM images, it was realized that our first pre-verbal impression about a nanostructure is related to its openness and texture; the former is quantified by porosity (Π), and the …

Development Of Stage-I Tempered High Strength Cast Steel For Ground Engaging Tools, Viraj Ashok Athavale

Doctoral Dissertations

"Ground Engaging Tools (GET) are the expendable replacement parts used in heavy machinery used with mining or construction equipment. GET’s protect the expensive machine components from the wear and tear found common in high-impact or high-abrasion environments. The goal of this project is to develop advanced next-generation alloy choices that outperforms the existing GET materials. A method of predicting tempered hardness of mixed microstructures was formulated. Using this model, two alloy series viz. Cr-Ni-Mo and Mn-Si-Mo-V were proposed and experimented with the goal of obtaining a high strength and impact resistant cast steel. Cast iterations of Cr-Ni-Mo alloy series were …

The Effects Of Fatigue And Weathering On The Failure Behavior Of Commercial Soda-Lime-Silicate Glass, Erica Ann Ronchetto

Doctoral Dissertations

"The principle objective of this research is to advance our understanding of the effects of humid conditions on the strength and susceptibility to fatigue of soda-lime silicate (SLS) glass. The two-point bend method was used to evaluate the fatigue characteristics and the degradation of failure strain of fibers drawn from melts of commercial soda-lime silicate glass and exposed to various environmental conditions. Soda lime silicate glasses from two commercial products but with similar nominal compositions were examined. One glass had pristine failure strains about 10% greater than the other, but both had similar fatigue parameters. The fatigue parameter increased from …

Inclusion Engineering In Femnal Steels, Rairu Vaz Penna

Masters Theses

"Low density high Mn and Al steels, or FeMnAl steels, show great promise for military vehicles and automotive applications in which high strength and toughness is a requirement. However, these steels are subject to processing challenges including development of oxide and nitride inclusions during melting and casting as well as a large as-cast grain size and heavy interdendritic segregation. This can lead to non-uniform heat treatment response and cracking during subsequent hot rolling. Adding up to 10%Al lowers the density of these steels by as much as 15%, unfortunately, this also results in large amounts of hard and faceted AlN …

Characterization Of The Surface Condition In Aa6061 Resulting From Deep Rolling As A Function Of Common Industrial Parameters, Andrew Kenneth Layer

Masters Theses

"Roller burnishing is widely used in industry to improve the surface finish and fatigue life of components. As weight reduction continues to grow in the automotive and transportation industries, deep rolling can help maintain product performance by mitigating the increase in component stresses resulting from lower weight systems. Deep rolling parameters such as tool, applied angle, feed rate, spindle speeds, and relative tool direction all affect cycle time, product performance, and appearance. The effects of common industrial parameters on the resultant surface roughness and residual stress profiles were studied in this investigation. The samples were manufactured on a CNC lathe …

Epitaxial Growth Of Semiconductors And Chiral Metal Surfaces Using Spin Coating And Electrodeposition, Meagan V. Kelso

Doctoral Dissertations

"The current primary methods for epitaxial growth are energy intensive, requiring high temperature or high vacuum to obtain quality thin films. This dissertation explores the solution process methods of electrodeposition and spin coating for growth of epitaxial thin films. First, a method is developed to directly electrodeposit epitaxial CH₃NH₃PbI₃ perovskite for solar cells on single crystal Au by electrochemically reducing I₂ in organic solution. Perovskite is a newly explored material for solar cells, and its efficiency may be further improved by increasing the crystalline order. Second, a study on epitaxially electrodeposited chiral metal surfaces …

Oxide Inclusion Evolution And Factors That Influence Their Size And Morphology, Obinna M. Adaba

Doctoral Dissertations

"The evolution of oxide inclusion size distribution and the shape of the distribution during steelmaking and casting and the process variables that influence the inclusion characteristics at different stages were investigated and documented. A statistical method for transforming the 2D size distribution to their actual 3D distributions and the application of a kinetic model to determine nucleation and growth mechanisms were tested. Finally, laboratory experiments were performed to study the effects of preexisting inclusions, steel active oxygen content, and supersaturation on the size and morphology of Al₂O₃ inclusions.

The inclusion size, composition, and morphology following steel deoxidation …

Remanufacturing Of Precision Metal Components Using Additive Manufacturing Technology, Xinchang Zhang

Doctoral Dissertations

"Critical metallic components such as jet engine turbine blades and casting die/mold may be damaged after servicing for a period at harsh working environments such as elevated temperature and pressure, impact with foreign objects, wear, corrosion, and fatigue. Additive manufacturing has a promising application for the refurbishment of such high-costly parts by depositing materials at the damaged zone to restore the nominal geometry. However, several issues such as pre-processing of worn parts to assure the repairability, reconstructing the repair volume to generate a repair tool path for material deposition, and inspection of repaired parts are challenging. The current research aims …