Materials Science and Engineering Commons^™

Investigating The Cause Of Unique Mechanical Behavior In Platinum Alloy Guidewire Tips, Evan Borgeson, Alfred Rosen

Materials Engineering

The platinum alloy used by Abbott Vascular in guidewire tips exhibits a yielding behavior characterized by an abrupt transition from elastic to plastic zones and high ductility. This yielding behavior was hypothesized to be a result of one of three structural phenomena: ordering, solute strain aging, or interstitial strain aging. To test for these strengthening mechanisms in the wire, X-ray diffraction analysis, heat treatments, and tensile testing were completed. The wire has a diameter of 0.0025 inches and was supplied in two forms, the final stress relieved state, and as-drawn from the production line. Heat treatments were performed at 130 …

Forest Sign Maker, Victor Espinosa Iii, Kevin Ly, Lisa Yip

Mechanical Engineering

Executive Summary:

The Inyo National Forest is arguably one of the most beautiful locations in California, containing natural masterpieces such as Mount Whitney and the Ancient Bristlecone Pine Forest. Despite its magnificence, the Inyo National Forest can be a treacherous region. The Friends of the Inyo take pride in being able to facilitate the viewing experience for all outdoorsmen by maintaining the mountain trails, which includes providing adequate trail signage.

Unfortunately, there is a fundamental issue with the recent state of trail signage in the Inyo National Forest: the rate at which signs are being vandalized or naturally destroyed is …

Effect Of Surfactant Architecture On Conformational Transitions Of Conjugated Polyelectrolytes, Greg A. Braggin

Master's Theses

Water soluble conjugated polyelectrolytes (CPEs), which fall under the category of conductive polymers, possess numerous advantages over other conductive materials for the fabrication of electronic devices. Namely, the processing of water soluble conjugated polyelectrolytes into thin film electronic devices is much less costly as compared to the processing of inorganic materials. Moreover, the handling of conjugated polyelectrolytes can be performed in a much more environmentally friendly manner than in the processing of other conjugated polymers because conjugated polyelectrolytes are water soluble, whereas other polymers will only dissolve in toxic organic solvents. The processing of electronic devices containing inorganic constituents such …

Analysis Of Compression Creep Deformation Of 7050 Aluminum Large Scale Open Die Forgings During The Solution Heat Treatment Process, Ashley Lopez, Elysha Cole

Materials Engineering

A stress, ranging from 104.17 to 166.67 psi, was applied to 0.5 in diameter cylindrical samples of 7050 aluminum using a manufactured fixture that applies stress using an indenter with a diameter of 0.127 in. The stress range used replicates the stresses produced on large scale forgings weighing up to 4000 lbs. We chose a maximum, medium and low stress as our stress parameters. The samples were placed into the fixture for stability then placed in a furnace heated to 890°F which is the solution heat treatment temperature for 7050 aluminum. The heat treatment times varied between 4 and 24 …

Effects Of Initial Forging Temperature, Cooling Rates, And Carbon Content On Primary Alpha Formation In Ti-6al-4v, James Tillman, Hui Wei

Materials Engineering

Ti-6Al-4V is an alpha-beta titanium alloy system, which contains both alpha and beta phases at room temperature. Both alpha and beta phases provide Ti-6Al-4V a range of different properties for a range of applications. In order to improve the energy efficiency and better satisfy customers’ requirements of less than 52% primary alpha phase, Weber Metals sponsored this project to study the effects of carbon content, forging temperature, and cooling rates on primary alpha formation in Ti-6Al-4V alloys. There has been a lot of discussion as to whether or not carbon, a known alpha stabilizer, will affect the microstructure in small …

Improving Product Design By Predicting Flexural Strength Of A Honeycomb Core Sandwich Panel Composite Using Ply Tensile Strength, Justin Lui, Javal Patel

Materials Engineering

The use of composite sandwich panels has increased in the aerospace industry. Prediction of a theoretical composite construction's flexural properties is important for efficient composite product designs. Utilizing the four point flexure geometry defined by Zodiac Aerospace, Santa Maria, CA, a mechanical model was derived to predict the flexural behavior of a theoretical honeycomb core sandwich composite using laminate tensile properties. The most common failure mode of Zodiac Aerospace’s four point bend test is a failure in tension of the bottom laminate. Given this information, ASTM D3039 (Standard Test Method for Tensile Properties of Polymer Matrix Composite Materials) was chosen …

Elevated Temperature Effects On The Mechanical Properties Of Age Hardened 6xxx Series Aluminum Alloy Extrusions, Rachael Donovan, Rose Fortune, Robert Trout

Materials Engineering

The purpose of this project is to determine if over-aging of aluminum causes the yield or tensile strength to fall below the minimum strength values set by the aluminum industry. Extruded aluminum alloys, 6061-T6, 6063-T6, and two proprietary alloys, HS6X-T6 and RX82-T6, were exposed to reheating treatments at extended times and temperatures. The three temperatures were 350°F, 390°F, and 425°F. The times of reheat increased logarithmically from 30 minutes to 64 hours. The samples were tensile tested to determine the tensile strength and yield strength. Statistical methods helped model the behavior of yield and tensile strength as a function of …

Measuring Performance Of Paint Coating Via Laboratory And Field Testing, Eugene Leung, Rocco Lattanzio

Materials Engineering

No abstract provided.

Self-Contained Breathing Apparatus For Firefighter With A Permanent Stoma, Jason Delgadillo, Aaron Wheeler, Zachary Wishbow

Biomedical Engineering

The purpose of this project was to create a unique SCBA (self-contained breathing apparatus) for a firefighter named Chris Gauer. This prototype consists of a SCBA headgear connected to a polycarbonate-formed stoma mask with a medical-grade sanitary silicone hose.

Enhanced Presentation Of Tomographic Data, Carmen Watts Clayton, Bernice E. Mills, George Buffleben, Thien Vu-Nguyen

STAR Program Research Presentations

Solid materials can now be viewed non-destructively with x-rays by tomography; a technique for taking many 2D images of an object at many angles and reconstructing the images into a 3D data cube. The data is next rendered into 2D or 3D still images or movies. By nature, x-ray tomography yields a very large amount of data in three dimensions. Effectively displaying this data to an audience is a challenge.

In this work techniques are explored to improve the presentation methods of movies of both 2D and 3D tomographic data for visual appeal and correct perspective. Finding the optimal ways …

Development Of A High Precision Quantum Dot Synthesis Method Utilizing A Microfluidic Reactor And In-Line Fluorescence Flow Cell, William Henry Lafferty

Master's Theses

Quantum dots show great potential for use as spectral converters in solar cells, lighting applications, and biological imaging. These applications require precise control of quantum dot size to maximize performance. The quality, size, and fluorescence of quantum dots depend on parameters that are difficult to control using traditional batch synthesis processes. An alternative, high precision process was developed for the synthesis of cadmium-selenide quantum dots using a microfluidic reactor and fluorescence flow cell. The process required creating separate cadmium and selenium precursors that were then mixed in a nitrogen environment at 17°C. Using an NE-300^® syringe pump, the solution …

Development Of A Silicon Nanowire Mask Using Scanning Probe Microscopy, Ross Gregoriev

Master's Theses

Scanning probe microscopy techniques were used to investigate the desorption of hydrogen passivated silicon to form SiO2 etch masks The application of the etch masks were planned on being used to manufacture silicon nanowires. Low concentration hydrofluoric acid was used to passivate the surface. The surface was selectively depassivated by SPM techniques. Scanning tunneling microscopy (STM) and atomic force microscopy (AFM) were used to create the masks. The STM system used was found to desorb hydrogen from the surface faster than the STM could image and was considered incapable in the configuration investigated. This led to the use of atomic …

Interfacial Interactions Between Carbon Nanoparticles And Conjugated Polymers, Yanqi Luo

Master's Theses

Conjugated polymer based electronics, a type of flexible electronic devices, can be produced from solution by traditional printing and coating processes in a roll-to-roll format such as papers and graphic films. This shows great promise for the emerging energy generation and conversion. The device performance of polymer electronics is largely dependent of crystalline structures and morphology of photoactive layers. However, the solution crystallization kinetics of conjugated polymers in the presence of electron acceptor nanoparticles has not been fully understood yet. In this study, solution crystallization kinetics of poly (3-hexylthiophene) in the presence of carbon nanotubes and graphene oxide has been …

Synthesis And Characterization Of Cdse/Zns Core/Shell Quantum Dot Sensitized Pcpdtbt-P3ht:Pcbm Organic Photovoltaics, Buddy J. Bump

Master's Theses

Durable, cheap, and lightweight polymer based solar cells are needed, if simply to meet the demand for decentralized electrical power production in traditionally “off-grid” areas. Using a blend of Poly(3-hexylthiophene-2,5-diyl) (P3HT), Phenyl-C61-butyric acid methyl ester (PCBM), and the low band-gap polymer Poly[2,6-(4,4-bis-(2- ethylhexyl)-4H-cyclopenta [2,1-b;3,4-b′]dithiophene)-alt-4,7(2,1,3-benzothiadiazole)] (PCPDTBT), we have fabricated devices with a wide spectral response and 3% power conversion efficiency in AM 1.5 conditions; however, this thin film system exhibits only 0.43 optical density at 500 nm. To improve the performance of this polymer blend photovoltaic, we aim to increase absorption by adding CdSe(ZnS) core (shell) quantum dots. Four groups of …

Influence Of Grain Size And Widmanstätten Colonies On Variability Of Tensile Properties Of Forged Ti-6al-4v, Blake T. Gaspar

Master's Theses

When testing forgings for specifications, it was found that some parts did not meet the requirements for mechanical properties. This triggered an investigation into two of the parts from the lot that did not meet specification. The ultimate reason for failure was due to lower than necessary yield strength and ultimate tensile strength values, as well as unwanted variability between regions of the part. Therefore, samples of the regions were tensile tested to determine the differences that existed in yield strength, ultimate tensile strength, and elongation. After tensile testing, quantitative metallography and fractography were conducted to identify aspects of the …

An Investigation Into The Properties And Fabrication Methods Of Thermoplastic Composites, Ann E. Livingston-Peters

Master's Theses

As applications for thermoplastic composites increase, the understanding of their properties become more important. Fabrication methods for thermoplastic composites continually improve to match designs specifications. These advanced thermoplastics have begun to show an improvement in mechanical properties over those found in thermoset composites commonly used in industry. Polyaryletherketones (PEK) have high service temperatures, good mechanical properties, and improved processing capabilities compared to thermoplastics used in the past making them important to the aerospace industry. The wide range of types of PEK make them suitable for a variety of applications, but selection of specific chemistries, processing parameters, and composite stack-ups determine …

Developent Of A Phospholipid Encapsulation Process For Quantum Dots To Be Used In Biologic Applications, Logan Grimes

Master's Theses

The American Cancer Society predicts that 1,665,540 people will be diagnosed with cancer, and 585,720 people will die from cancer in 2014. One of the most common types of cancer in the United States is skin cancer. Melanoma alone is predicted to account for 10,000 of the cancer related deaths in 2014. As a highly mobile and aggressive form of cancer, melanoma is difficult to fight once it has metastasized through the body. Early detection in such varieties of cancer is critical in improving survival rates in afflicted patients. Present methods of detection rely on visual examination of suspicious regions …

Design, Implementation, And Test Of A Micro Force Displacement System, Evan Derek Cate

Master's Theses

The design and implementation of a micro-force displacement system was completed to test the force-displacement characteristics of square silicon diaphragms with side lengths of 4mm, 5mm, and 7mm with a thickness of 10um. The system utilizes a World Precision Instruments Fort 10g force transducer attached to a World Precession Instruments TBM4M amplifier. A Keithley 2400 source meter provided data acquisition of the force component of the system. A micro prober tip was utilized as the testing probe attached to the force transducer with a tip radius of 5um. The displacement of samples was measured using a Newport M433 linear stage …

Second Generation Design Of An Operator Independent Teflon Coating Adhesion Tester For Coronary Guidewires, Garrett L. Wong

Materials Engineering

No abstract provided.

Electrochemical Characterization Of Precious Metal Braze Alloys Using Potentiodynamic Polarization, Maxwell Glen Martin, Mason Gregory Morgan, Matthew David Vance

Materials Engineering

This study aimed to characterize the electrochemical behavior of six precious metal braze alloys by performing potentiodynamic polarization tests (ParStat 2273) based on ASTM Specifications G5 and G59. To determine the extent to which the alloys will contribute to galvanic corrosion in a marine environment (3.5 wt% NaCl), corrosion analysis software was used to produce fitted Tafel lines to determine the open circuit potential, V_oc, for each alloy. The V_oc values for the alloys were found to be -66.58 mV for Gold ABA, 13.01 mV for Nicoro^®, -39.00 mV for Nioro^®, 23.4 mV …

Fabrication And Testing Of Arabinan Cellulose Nanocomposites, Ross Johnson, Austin Rosso, Nick Semansky

Materials Engineering

Inspired by the structure and composition of cactus spines found in nature, arabinan-cellulose nanocomposites were fabricated into thin films and tested for mechanical stiffness. The composites consisted of varying amounts of nanocrystalline cellulose reinforcement suspended in an arabinan matrix. Both materials are polysaccharides and are known to be biodegradable and food safe. The thin film samples were tensile tested using a dynamic mechanical analysis machine both as-cast and after a heat-treatment. The heat treatment of the arabinan itself resulted in an order of magnitude increase in stiffness, while the cellulose reinforced composites increased roughly six fold. The arabinan-50 wt% cellulose …

A Process Development Study On Reducing The Anisotropy While Maintaining The Strength Of Extruded Aluminum Alloy 2195 Through Heat Treatment, Theodore James Arehart

Materials Engineering

The purpose of this study was two-fold: develop an aging curve for extruded 2195 aluminum and test the magnitude of the anisotropy in the extrusion throughout the aging process. Two aging curves were developed, one at 290^oF and the other at 320^oF, through hardness tests of aged samples. The hardness was found to change, from approximately 72 HRB to 90 HRB, within the first 6 hours and not change more than 2 HRB in the 42 hours following. It was determined that the 320^oF temperature was more promising due to faster aging time, and …

Manufacture And Mechanical Testing Of Thin Film Composites Composed Of Poly-Lactic Acid And Nanocrystalline Cellulose, Catherine E. Mohan

Materials Engineering

Society’s overuse of petroleum-based plastic products has created a waste problem that is threatening environments around the world. New efforts have been made to find a suitable replacement derived from a renewable source. Poly-lactic acid has become one of the front-runners in this search. It is derived from starches found in potatoes, corn, and other grains. There are many factors that make Poly-lactic acid-based polymers a suitable replacement for petroleum-based ones, but it still suffers from low mechanical strength due to low crystallinity percentages. Doping the polymer with nanocrystalline cellulose provides more nucleation sites for the crystallization of the polymer …

High Cycle Rotating Bending Fatigue Of 6061-T6 Friction Stir Welded Extrusions, John Chang, Travis Miller

Materials Engineering

Fatigue testing was done on friction stir welded joints of 6061-T6 aluminum extrusions. Tests were run using a rotating bending fatigue machine at stresses from 111.5 to 138.7 MPa. Failures occurred on the order of 10⁵ to 10⁷ cycles, and an S-N curve was generated based off of the failure results. After the samples failed, the location of the failure and the number of cycles to failure were noted. Fatigue samples were designed in SolidWorks with a tapered 2 inch reduced section. The 2 inch reduced section will include the entire weld region as seen from the microhardness …

Relationship Between Bagging Methods And Pre-Weld Holding Times On Porosity Formation In 2219 Aluminum Ac-Tig Welds, Mariah Grace Head, Tyson Daniel Mobley

Materials Engineering

The purpose of this study was to determine relationships between bagging methods and pre-weld holding times on the formation of porosity when AC-TIG welding 2219 aluminum. Considering the strict guidelines and specifications required within the aerospace industry, maintaining quality welds is of paramount importance to control part integrity for aerospace applications. This project focused on two parameters involved in the preparation of aluminum parts for welding: bagging method and pre-weld holding time. Welding geometry was simplified to bead-on plate instead of the standard joint welds. Radiographic analysis of the samples showed that all levels of both parameters produced “passing welds.” …

An Intercritical Heat Treatment Study Of High Strength, Microalloyed Ferrous Open Die Forgings, Kelly Elizabeth Stewart

Materials Engineering

High strength, low alloy steel is most commonly utilized in plate or sheet form-with a thickness under 4 in, one unconventional application however, is open die forging where cross-sectional area can be as large as 9.5 in by 11.5 in. When forging to larger section size than one would thermo-mechanically roll sheet steel, a new set of complications, such as variation in microstructure and mechanical properties, arise. This study investigates the heat treatment and processing options needed to negate the inherent microstructural irregularity and Charpy V-Notch (CVN) toughness variation. Intercritical heat treatment—normalizing and then quench and tempering above the A …

Characterization Of Pressure Driven And Electro-Kinetically Driven Flow In A Micro-Fluidic Chip Using Particle Imaging Velocimetry, Alexis Paige Weckel

Materials Engineering

The goal of this research is to compare electro-kinetic and pressure driven flow rates and velocity profiles (near wall vs. middle) in a microfluidic chip made of PDMS using particle imaging velocimetry (PIV) of an aqueous solution of fluorescent polystyrene (PS) particles using a laser confocal microscope (LCM). Microfluidic channels were fabricated out of PDMS using a SU-8 mold to be 25mm long and 180um by 1000um. Pressure-driven data did not show the expected parabolic profile because of the large width to depth ratio. In addition, data showed a calculated average significantly higher than the projected particle velocity through the …

Mechanical Behavior Of Compression Molded Polyethylene Terephthalate, Daniel Cole Greinke, Paul Jackson Mcewan, Dan Tran

Materials Engineering

The purpose of this project was to investigate the effects of time, temperature, and pressure on the tensile strength and elastic modulus of recycled PET. Compression molding trials were performed on shredded PET bottles to produce tensile test specimens conforming to ASTM D638-03. Aluminum molds containing the PET were mechanically fastened together at the desired pressure and heated in an electric oven. The resulting specimens were subjected to tensile testing for analysis. This screening experiment failed to generate any statistically significant data concerning the factors of interest. These preliminary results may be used to design a more systematic follow-up study.

Material Composition And Toxicology Of Cosmetic Products, Hilda Gonzalez

Materials Engineering

In today’s modern society, the U.S. Food and Drug Administration regulates many industries to protect consumers’ health; the cosmetics industry is not one of them. Through self-regulation, companies continue to sell products for topical use on the body that have been known to contain toxic chemicals with little to no testing on the effects they have on the human body. The purpose of this project was to determine the content of such known toxins in five different brands of face powders. X-Ray Diffraction (XRD) was used to verify the primary component and Inductively Coupled Plasma-Optical Emissions Spectroscopy (ICP-OES) was used …

The Environmental Impact Assessment Of Cal Poly's Manufacturing Laboratory, Yoonho Mark Kim

Materials Engineering

The purpose of the study is to obtain basic understanding of the sustainability of Cal Poly IME 144 laboratory. Since the general condition of the lab prevents precise, efficient data collection, fuzzy logic is used to provide an overview of the laboratory's sustainability. Aluminum chips, brass chips, and paper waste are identified as primary waste streams. Electric usage of the laboratory is approximately calculated based on the machines' running time. Fuzzy logic system with three inputs and one output is designed in the Matlab software environment with Simulink to simulate a model for the laboratory's sustainability. Also the study suggests …