Materials Science and Engineering Commons^™

The Effect Of Surface Treatment On The Fatigue Strength Of Sus316l Additive Manufactured Products, Hitoshi Nishijima, Yuji Kobayashi, Toshiya Tsuji, Kiyotaka Masaki

15th International Conference on Shot Peening

Rotating bending fatigue tests were conducted to investigate the effect of shot peening and barrel finishing on fatigue properties of SUS316L made by laser PBF which was one of additive manufacturing processes. Surface roughness, residual stress, and fatigue strength were investigated for each specimen. As a result, the fatigue strength of the barrel finished specimens was almost same or better than that of the shot peened specimens. Barrel finished specimens increased 4.1 times higher fatigue strength than as-built specimens. The surface roughness of the specimens after barrel finishing was reduced by up to 96% compared to the as-built specimens. On …

Effects Of Laser Peening On Fatigue Properties Of Welded Aluminum Thin Plates, Kiyotaka Masaki, Yoshio Mizuta, Satoshi Tamaki, Yuji Sano

15th International Conference on Shot Peening

To improve the fatigue properties of welded aluminum alloy thin plates used in transportation machinery, handheld laser peening (HH-LP) was applied to 2 mm-thick A5083-O specimens prepared by bead-on TIG welding. Conventional laser peening often causes warping in thin plates, but the HH-LP treatment using low-energy laser pulses avoids this problem. The HH-LP treatment introduced compressive residual stresses of over 200 MPa on the heat-affected zone (HAZ) of the welded specimens. Fatigue tests under plane bending conditions revealed that the HH-LP treatment significantly improved the fatigue strength of the welded specimens, achieving a level comparable to that of the base …

The Use Of A Dynamic Imaging System To Characterize Particle Size And Shape For Shot Peening Media, Matthew Spink, Tod Canty, Langdon Feltner, Paul Mort

15th International Conference on Shot Peening

Shot peening is a cold working process that enhances the mechanical properties of components such as springs, axles, and gears. Shot media are projected at a high velocity against the material’s surface, creating a layer of compressive residual stress that improves fatigue and wear resistance of the material. The size and shape of the media affect the residual stress layer that is created. To ensure consistent quality, it is critical to characterize and control the particle size and shape distribution of the shot media, both as-manufactured and in the working mix. This paper presents how the use of a dynamic …

Microstructural Changes And Residual Stress Generation On The Periodically Patterned Surface Texture Fabricated By Angled Fine Particle Peening, Yutaka Kameyama, Hideaki Sato, Ryokichi Shimpo

15th International Conference on Shot Peening

Focusing on the potential of peening technology as a surface texturing technique, angled fine particle peening (angled-FPP) has been proposed to fabricate a specific periodical surface structure, which possibly provides various surface functions. It is necessary to further characterize the textured surface to earn more advantages from angled-FPP. Thus, in this paper, texture formation phenomena, residual stress, and microstructural changes were investigated on the angled-FPP specimens.

Improving Fatigue Strength And Life Of Single Crystal Cmsx-4, Jochen Peter Fuhr, Lloyd Hackel, Nicolau I. Morar, Noah Holtham, Keivan Davami, Montu Sharma, Rajkumar Roy

15th International Conference on Shot Peening

The deep penetration of laser peening (LP) and retention of residual stress at high temperature by LP is significant in improving fatigue life and strength of superalloys exposed to high temperature and corrosion. Single crystal CMSX-4, was evaluated for stress relaxation and both fatigue life and fatigue strength of material that was LP-treated compared to non-LP and shot-peened (SP) specimens. LP was done with multiple layers using a 20 J/pulse laser where the laser high energy enabled using a 5 mm spot size on the metal surface. Stress measurements by the slitting technique showed the plastic penetration depth exceeded SP …

Application Of Burnishing Process Expected To Frictional Heat To Non-Oriented Electromagnetic Steel Sheet, Yuji Kobayashi, Masato Okada

15th International Conference on Shot Peening

Burnishing is a technology used to improve the surface roughness of metals. On the other hand, it is expected that the metal structure near the surface will change due to strong distortion.

The magnetic properties of electromagnetic steel sheets depend on large crystal grains and fine crystals near the surface[1]. In particular, thinner fine crystal grain layers on the surface are expected to reduce iron loss. In this study, the power generation characteristics of Burnished electromagnetic steel sheets were evaluated.

Electromotive force waveform was evaluated by rotating the laminated electromagnetic steel sheets and using a spindle motor. The electromotive force …

The Effects Of Shot Peening Highly Loaded Compression Springs, David J. Breuer

15th International Conference on Shot Peening

The compression spring in this test study is typical of one used in a demanding off-road vehicle suspension. The cyclic loads applied during fatigue tests were severe enough to cause failure in approximately 11,000 cycles without shot peening.

The objectives of this study were the following: (1) Design a compression spring similar to those used in the off-road recreational industry. (2) Design & manufacture a fatigue test stand that could withstand high loads for months of testing. (3) Generate a matrix of shot peening treatments to produce different amounts of residual compressive stress. (4) Measure the shot peening residual compressive …

Nonlinear Analytical Models Of The Seismically Isolated ``Frame-Boiler'' System With Cantilever-Type Hysteresis Dampers, Aleksandr Mikhailovich Anushchenko, Dmitrii Evgenievich Bondarev, Aleksandr Yurievich Schukin

Journal of Sustainable Construction Materials and Technologies

This study shows results of development of the ``frame-boiler'' system with hysteresis dampers analytical model. Hysteresis dampers are used as boiler antiseismic bracing. It is noted that simplified analytical models are necessary at the stage of preliminary iterative calculations, when a CAE-modeling is impractical due to significant time costs. The authors have proposed 2 options of analytical models: 2-mass model and 3-mass model. The differential equations of motion for each model are written below. The results of the calculation for seismic impacts are compared with the finite element model. It is shown that 3-mass model gives good match of results …

Advancing Sustainable Structural Solutions: Hemp Fiber-Reinforced Polymer (Hfrp) Reinforcement Bars For Concrete Applications Through Material Selection, Simulation, And Pathways For Future Development, Thomas Cadenazzi, Busra Keles

Journal of Sustainable Construction Materials and Technologies

This paper investigates innovative Hemp Fiber-Reinforced Polymer (HFRP) rebars as a sustainable alternative to conventional Carbon Steel (CS) and Glass Fiber-Reinforced Polymer (GFRP) rebars used as reinforcement in concrete structures. The feasibility of HFRP rebars is assessed, focusing on mechanical properties and sustainability advantages. A virtual tensile test on a modeled M19 HFRP rebar, conducted using Autodesk's Fusion 360, demonstrates tensile strength comparable to CS 235 and greater environmental sustainability than GFRP, despite a slight reduction in stiffness. The study also considers the potential of graphene fiber integration to enhance mechanical properties, underscoring HFRP's adaptability. Findings suggest that HFRP rebars, …

Overcoming Variable Illumination In Photovoltaic Snow Monitoring: A Real-Time Robust Drone-Based Deep Learning Approach, Amna Mazen, Ashraf Saleem, Kamyab Yazdipaz, Ana Dyreson

Michigan Tech Publications

Snow accumulation on photovoltaic (PV) panels can cause significant energy losses in cold climates. While drone-based monitoring offers a scalable solution, real-world challenges like varying illumination can hinder accurate snow detection. We previously developed a YOLO-based drone system for snow coverage detection using a Fixed Thresholding segmentation method to discriminate snow from the solar panel; however, it struggled in challenging lighting conditions. This work addresses those limitations by presenting a reliable drone-based system to accurately estimate the Snow Coverage Percentage (SCP) over PV panels. The system combines a lightweight YOLOv11n-seg deep learning model for panel detection with an adaptive image …

Comparative Analysis Of Life Cycle Assessment Of Traditional And Contemporary Timber Buildings, Sadık Akşar, Gökçe Tuna

Journal of Sustainable Construction Materials and Technologies

Wood has long been used as a primary building material, but with the Industrial Revolution and the spread of multi-story structures, its structural limitations became evident. In the 21st century, engineered timber products have reintroduced wood as a sustainable alternative, offering advantages such as lightness, rapid assembly, and recyclability. At the same time, buildings are responsible for significant environmental impacts, making assessment methods essential. Life Cycle Assessment (LCA) is one of the most widely used tools for evaluating these impacts across all stages of a building’s life cycle. This study applies LCA to timber construction systems, focusing on both traditional …

Sustainable Paving Block Development: Utilizing Rejected Coal As Filler And Assessing Its Impact On Paving Block’S Properties, Siti Nikmatin, Allen Kurniawan, Heriansyah Putra, Rima Fitria Adiati, Riawan Ma’Ruf, Dwi Arso Yedi Irwanto

Journal of Sustainable Construction Materials and Technologies

This study investigated the potential use of rejected coal as a fine aggregate filler in paving block production. Comprehensive characterization of the rejected coal was conducted, including toxicity, physical, chemical, and mineralogical analyses of the coal. The results showed that the rejected coal met environmental safety standards (TCLP) and had suitable properties as an aggregate. Paving blocks were produced by incorporating different proportions of rejected coal fillers and were tested for compressive strength, water absorption, and density. The optimal mix with 35% rejected coal filler as a replacement of stone ash achieved a compressive strength of 14.61 MPa, water absorption …

Numerical Comparative Study Of The Thermal Performance And Load-Bearing Capacity Of Hollow Clay Bricks Used In Construction In Libya, Osama Lawej, Mahmoud Ahmed, Ismael Ehtiwesh

Journal of Sustainable Construction Materials and Technologies

The optimization of structural and thermal performance in building components is a key challenge in sustainable construction, particularly in hot climate regions like Libya. Hollow clay bricks are widely used due to their local availability and affordability; however, their internal geometry is often not optimized for thermal resistance or mechanical integrity. This study addresses this gap by numerically investigating the effect of cavity geometry on the load-bearing capacity and thermal insulation performance of hollow clay bricks. Three configurations were analyzed, including two commercial designs from the Libyan market and a newly proposed arched cavity design. Finite Element Method (FEM) simulations …

Developing A Modular Circular Wall Over-Clad System For Facade Thermal Upgrade In Deep Energy Retrofit, Patrick Daly

Journal of Sustainable Construction Materials and Technologies

The EU has implemented several policy and legislative initiatives aimed at decarbonisation and circularity transition of the Built Environment including a strategy for large scale renovation of the building / housing stock. Modularised construction solutions are argued to be a potential acceleration pathway toward this objective. Yet there remains issues and challenges in implementing such strategies in a complex and heterogeneous stock and sector. This research investigates this decarbonisation pathway, examining the feasibility and potential of applying a modularised construction over-clad system, based on advanced circularity, in the deep energy retrofit of social housing. The research is based on a …

Effect Of Gelam Wood And Rice Husk Composition With Molding Pressure On The Combustion Performance Of Biopellets, Rachmat Subagyo, Rudi Siswanto, Ma’Ruf Ma’Ruf, Mastiadi Tamjidillah, Abdul Ghofur, Femiana Gapsari, M. Zainul Rusdi, Azie Aprianto, Wardoyo Wardoyo, Naila Salsabila

Journal of Mechanical Engineering Science and Technology (JMEST)

This study investigates the effects of gelam wood (Melaleuca leucadendron) and rice husk composition in biopellet production, focusing on compaction pressures of 60, 80, and 100 kg/cm². Five biomass ratios (G100–RH0, G80–RH20, G60–RH40, G50–RH50, G0–RH100) were tested for moisture, ash, fixed carbon, volatile matter, calorific value, ignition time, burning rate, and combustion temperature. Results showed that moisture content ranged from 0.98% (G0–RH100, 60 kg/cm²) to 12.28% (G100–RH0, 80 kg/cm²), while ash content varied between 2.47% (G100–RH0, 60 kg/cm²) and 20.93% (G0–RH100, 80 kg/cm²). The highest calorific value reached 3968 cal/g (G100–RH0, 60–80 kg/cm²), though below the SNI 8675:2018 minimum of …

Ferric Metal-Organic Frameworks (Mofs)-Based Electrospinning Fibers For Supercapacitors, Samar A. Salim, Hani Nasser Abdelhamid

Nanotechnology Research Centre

Ferric-based metal-organic frameworks (Fe-MOFs) were synthesized and incorporated into poly(methyl methacrylate) (PMMA) using electrospinning to produce PMMA_Fe-MOF nanofibers. The materials were analyzed using X-ray diffraction (XRD), attenuated total reflectance Fourier-transform infrared spectroscopy (ATR-FTIR), and scanning electron microscopy (SEM). The electrospun materials were directly integrated into nickel foam (NF) electrodes for energy storage applications, e.g., supercapacitors. The electrochemical performance was assessed using cyclic voltammetry (CV), galvanostatic charge-discharge curves (GCDC), linear sweep voltammetry (LSV), and electrochemical potentiokinetic reactivation (EPR). The PMMA_Fe-MOF electrodes exhibited outstanding capacitive performance, achieving specific capacitances of up to 1017.5 F/g at 1 A/g for the 2.5 % Fe-MOF …

Effect Of Graphene Nanoplatelets Fraction On The Microstructure And Mechanical Properties Of Inconel 718 Composites Prepared By Spark Plasma Sintering, Sanoj Karki, Manoj Mugale, Satyavan Digole, Amit Choudhari, Mayank Garg, Caleb Schenck, Fu-Yun Tsai, Bharat Gwalani, Tushar Borkar

Mechanical Engineering Faculty Publications

Nickel-based superalloy, particularly Inconel 718, is a promising candidate in advanced structural and high-temperature applications, including turbine blades, combustors, and turbochargers. However, high-efficiency energy systems such as jet engines and land-based gas turbines demand increasingly high strength for advanced structural applications. Therefore, significant efforts are underway to enhance the strength of these materials. Reinforcement of graphene nanoplatelet (GNP), owing to its exceptional mechanical strength, lightweight, high aspect ratio, and high level of coherency with metal matrix, has been proposed as an effective way of incorporating high strength into the existing Inconel 718. In addition, the spark plasma-assisted heating process is …

3d-Printable Hydrogel With Rapid Ambient Self-Healing, Anna M. Petre

Research from the Berry Summer Thesis Institute, 2025

Inspired by nature, soft robots composed of compliant (“soft”) materials are well-suited for uncertain, dynamic tasks requiring safe interaction between a robot and its environment. Soft robots with the ability mend minor damage (e.g. perforations, tears) have been enabled by the rapid development of self-healing soft materials. Recently, one of these hydrogel materials (internally dubbed “BeckOHflex”) – made entirely from commercially available precursors – was developed with several appealing characteristics including rapid ambient self-healing, 3D printability on commercial machines, and competitive mechanical properties. However, the self-healing performance of BeckOHflex falls short of competitors that leverage custom-synthesized precursors. This project aims …

Recent Progress And Scientific Challenges In Wire-Arc Additive Manufacturing Of Metallic Multi-Material Structures, Sainand M. Jadhav, Sambhaji Kusekar, Akash Belure, Satyavan Digole, Abhijeet Mali, Muralimohan Cheepu, Manoj Mugale, Suhas Alkunte, Duckbong Kim

Faculty Articles

Metallic multi-material structures are heterogeneous structures characterized by changing composition, microstructures, and site-specific characteristics, advantageous for numerous applications where multifunctionality is desired. Metallic multi-material structures are known as bimetallic structures (BSs), which are functionally graded materials (FGMs). In recent years, wire-arc additive manufacturing (WAAM) advanced as a promising additive manufacturing process to realize the fabrication of these structures due to its high deposition rate, cost-effectiveness, and material utilization efficiency. This review presents a comprehensive overview of the recent progress, processing strategies, and scientific challenges in WAAM of multi-material structures. The paper begins with an introduction to multi-material structures, followed by …

Ceramic Waste As Sustainable Material In Self-Compacting Concrete: Experimental Study And Ann Predictive Modeling, Abderrezak Bouziane, Houssam Slimanou, Mohamed Amin Bouzidi, Nedjima Bouzidi

Journal of Sustainable Construction Materials and Technologies

Recycling of ceramic waste in the construction sector is a promising option for reducing the environmental impacts of the concrete industry. The main objective of this study is the elaboration of a solid predictive model for ceramic waste based self-compacting (SCC) concrete properties, using artificial neural networks (ANN). This further, reduces its environmental impact without compromising satisfactory performance. An experimental approach was adopted with different substitution ratios: 0 to 30 wt% and particle sizes ranging from 3-8 mm and 8-15 mm. Tested properties of modified SCC as compressive strength at 7 and 28 days (fc7, fc28), spread (L), sieve stability …

Comparative Study On The Performance Of Ggbs, Uggbs, And Rha-Incorporated Cement Mortar Mixes, Devansh Goel, Sudarshan D. Kore

Journal of Sustainable Construction Materials and Technologies

The environmental footprint of cement production has accelerated the pursuit of sustainable alternatives in the construction industry. Supplementary cementitious materials (SCMs), particularly those derived from industrial and agricultural waste, offer a promising approach to reducing cement consumption while maintaining performance. This study evaluates the fresh and mechanical behavior of binary, ternary, and quaternary cementitious mortar blends incorporating ground granulated blast-furnace slag (GGBS), ultrafine GGBS (UGGBS), and rice husk ash (RHA) as partial replacements for cement. A total of 32 mortar mixes were designed with water-to-binder (w/b) ratios ranging from 0.3 to 0.5 and varied replacement levels of RHA (0-20%), GGBS …

A Study Of Wear Measurement And Life Prediction Of Insert Chute Liner On Gold Ore Processing, Ferry Ardika Natanael, Nony Maulidya, Dedi Priadi

Journal of Materials Exploration and Findings

Chutes are critical materials handling assets to transport solid particles from one process step to another in mineral processing, coal mining and cement industries. The material transport, because of material characteristics, cause severe wear on internal lining of chutes or bins’ structure. The wear problem on internal lining of bins or chutes needs to be checked to keep production efficiency. Therefore, not checked wear rate causes liner replacement schedule becomes unpredictable. It leads to production loss and highly cost maintenance in industry. This study shows that condition-based maintenance through regular thickness measurement using Ultrasonic Transducer (UT) to predict life service …

Design Of A 10-Ton Capacity Solar-Powered Cold Storage At The Cituis Fish Auction Site, Tangerang, Banten, Indonesia, Wardi Wardi, Muhammad Arif Budiyanto

Journal of Materials Exploration and Findings

This study presents the design of a 10-ton capacity solar-powered cold storage system for the Cituis Fish Auction Site (TPI) in Tangerang, Indonesia, as a sustainable solution to support the coastal fisheries sector. The system comprises two temperature zones: an anteroom at 5°C and a freezer room at -30°C, both integrated with a hybrid system utilizing solar panels and batteries. The total power consumption of the cooling system reaches 27.51 kW. The simulation results, obtained using HOMER Pro software, indicate that the hybrid PV system can reduce CO₂ emissions by up to 16,754 kg per year. From an economic …

Correlation Between Microstructure And Hardfacing Properties With Welding Current Intensity In Reconditioned Low-Alloy Steel Material Using Submerged Arc Welding (Saw) : A Comprehensive Review, Iman Nugraha Asmara, Winarto Winarto

Journal of Materials Exploration and Findings

This review studying the correlation between microstructural transformations and mechanical properties in reconditioned low-allow steel material, focusing on the impact of Submerged Arc Welding (SAW) parameters, especially current, on microstructure . The study highlights how variation on welding parameters, especially current intensity variation, affecting microstructural transformations, hardness, and wear resistance of hardfaced layers. Key aspects such as dilution effect, phases distribution, and carbide formation are reviewed to understanding their impact on mechanical properties. By reviewing insights from existing literature and experimental findings, this review underscores the role of Submerged Arc Welding in enhancing mechanical properties and microstructural of low-alloy steel …

Techno-Enviro-Economic Approach For Electrification Of Rural And Shrimp Farming Regional Development Of An Isolated Island In Indonesia By Utilizing Hybrid Renewable Energy Systems, Fiqih Akbar Wijaya, Mohammad Akita Indianto

Journal of Materials Exploration and Findings

One of the challenges in developing and archipelagic countries such as Indonesia is maintaining energy demand in rural and isolated areas due to difficulties in electrical distribution. For instance, in areas like Bawean Island, no additional electricity capacity has been introduced in the past year, leading to an unmet potential customer demand. One of the possible options is by utilizing Hybrid Renewable Energy Systems (HRES) that are integrated with existing fossil fuel-based energy systems to support the growing energy demand in the remote island. A case study in Bawean Island is conducted with the projected energy demand covers the energy …

Remaining Life Assessment And Fitness For Service Evaluation Of Aging Chemical Reactors In Polyethylene Terephthalate Resin Industry, Aditya Pahlawan Munthe, Donanta Dhaneswara, Wahyuaji Narottama Putra, Gama Widyaputra

Journal of Materials Exploration and Findings

Aging chemical reactors in the polyethylene terephthalate (PET) resin industry require comprehensive evaluation to ensure safe continued operation. This study conducts a remaining life assessment (RLA) and fitness-for-service (FFS) evaluation on five 30-year-old reactors, based on API 510, API 579/ASME FFS-1, and ASME BPVC Section VIII Div. 1 standards. The analysis involves corrosion rate measurement, future corrosion allowance (FCA) projection, and minimum thickness verification. Among the reactors, R-120 was found to have the shortest remaining life less than 15 years. FFS assessments using three criteria Average Measured Thickness, MAWP from Point Thickness Readings, and Minimum Measured Thickness confirm that R-120 …

Functional Biopolymers Applied To Sustainable Technologies In The Environment And Healthcare, Fengjie He

UNLV Theses, Dissertations, Professional Papers, and Capstones

Biodegradable polymeric materials (biopolymers) are naturally derived materials known for their excellent biocompatibility, biodegradability, sustainability, and versatile chemical functionality. They have attracted increasing attention in various applications as alternative to synthetic materials ranging from food packaging to tissue engineering. Meanwhile, with intrinsic advantages, biopolymers have also emerged as promising materials in addressing contemporary challenges in both biomedical and environmental fields. Motivated by the significant potential of biopolymers and the growing need for sustainable materials, my research focuses on the design and engineering of biodegradable polymers with novel modification methods and application directions. In this work, two representative biopolymers are selected: …

Bio-Inspired Electroactive Polymer (Eap) Sensors For Surface And Canal Flow Sensing In Dynamic Environments, Nazanin Minaian

UNLV Theses, Dissertations, Professional Papers, and Capstones

Nature can often create some of the most efficient and elegant solutions to complex problems, and engineering stands to benefit greatly from these time-tested designs. One of the more sophisticated examples of this is the lateral line system in fish: a distributed network of superficial and canal neuromasts that enables aquatic species to detect fluid disturbances with remarkable precision. This dissertation leverages that biological framework to explore the potential of electroactive polymers (EAPs), aiming not just to replicate structure, but to emulate function.Two classes of EAPs form the basis of this work: electroactive plasticized polymer gels (EPPGs) and ionic polymer-metal …

Analysis Of Leak Testing Planning For Carbon Dioxide Piping Systems In The Development Of Carbon Capture, Utilization, And Storage Facilities In The Bintuni Basin, Devi Sentiani, Akhmad Herman Yuwono Professor

Journal of Materials Exploration and Findings

Carbon Capture, Utilization, and Storage (CCUS) technologies have become a key strategic response to global efforts to reduce CO₂ emissions. This study presents a leak testing strategy designed for a carbon dioxide (CO₂) piping system as part of a Carbon Capture, Utilization, and Storage (CCUS) project in the Bintuni Basin, West Papua, Indonesia. This study aims to ensure the system is properly prepared before commissioning by designing a leak test plan that is both practical and technical, based on ASME B31.3, ASME PCC-2, and API STD 520 Part 1. We conducted the process, which involves identifying the system boundaries, …

Wear Of High Entropy Alloys: Understanding Effects Of Cryogenic Temperatures And Surface Nitriding On Wear Behavior, Aubrey Yu Tang

Dartmouth College Ph.D Dissertations

Cryogenic tribological applications have become increasingly important with the development and innovation of advanced equipment in aerospace, polar regions, superconductivity, and more. Traditional lubrication methods are not viable under these harsh environments, so metallic materials must be able to maintain excellent mechanical properties and withstand the constant impact and wear alone. High entropy alloys (HEAs) have emerged as potential candidates for these applications because of their wide variety of excellent room temperature properties and apparent improvement of mechanical properties of some HEAs at extremely low temperatures. Despite their promising nature, very limited work has been done on understanding the wear …