Other Engineering Science and Materials Commons^™

Determination And Validation Of Mechanical Properties Of Materials And Substructures, Karl Bates

Williams Honors College, Honors Research Projects

The nature of this project is confidential and cannot be disclosed in detail. Generally, this project involves the manufacturing of an original design, which is subjected to a variety of tests – including tensile, compressive, bending, fatigue, and environmental testing, as well as qualitative destructive tests – to determine the mechanical properties of the component. This testing data compares with values predicted using Finite-Element Analysis. The validation of predicted FEM values is crucial to the success of this component, as it is designed for lifecritical applications. If test results indicate poor structural performance, considerable redesign will be necessary.

Tabletop Mechanical Tester, Jamie Dombroski, Brian English, Richard Leffler, Andrew Shirk

Williams Honors College, Honors Research Projects

The need for hands-on and face-to-face experiences in the engineering classroom is very great. The equations, principles, and concepts can all be learned, but without the visual and tactile application, these don’t always sink in or become concrete. A small-scale tensile test machine was designed, sourced, manufactured, and tested for the purpose of being applied in classroom settings to provide this experience to engineering students. Extensive research was performed concerning tensile machines on the market, the essential elements of which are the load cell, grips, crosshead, extensometer, motor, and frame. The raw materials for the frame were purchased and drawings …

Nanothermomechanical And And Or Logic Gates, Ahmed Hamed, Sidy Ndao

Department of Mechanical and Materials Engineering: Faculty Publications

Today’s electronics cannot perform in harsh environments (e.g., elevated temperatures and ionizing radiation environments) found in many engineering applications. Based on the coupling between near-field thermal radiation and MEMS thermal actuation, we presented the design and modeling of NanoThermoMechanical AND, OR, and NOT logic gates as an alternative, and showed their ability to be combined into a full thermal adder to perform complex operations. in this work, we introduce the fabrication and characterization of the first ever documented Thermal AND and OR logic gates. Theresults show thermal logic operations can be achieved successfully through demonstrated and easy-to- manufacture nanothermoMechanical logic …

Electrospun Thymosin Beta-4 Loaded Plga/Pla Nanofiber/ Microfiber Hybrid Yarns For Tendon Tissue Engineering Application, Shaohua Wu, Rong Zhou, Fang Zhou, Philipp N. Streubel, Shaojuan Chen, Bin Duan

Department of Mechanical and Materials Engineering: Faculty Publications

Microfiber yarns (MY) have been widely employed to construct tendon tissue grafts. However, suboptimal ultrastructure and inappropriate environments for cell interactions limit their clinical application. Herein, we designed a modified electrospinning device to coat poly(lactic-co-glycolic acid) PLGA nanofibers onto polylactic acid (PLA) MY to generate PLGA/PLA hybrid yarns (HY), which had a well-aligned nanofibrous structure, resembling the ultrastructure of native tendon tissues and showed enhanced failure load compared to PLA MY. PLGA/PLA HY significantly improved the growth, proliferation, and tendon-specific gene expressions of human adipose derived mesenchymal stem cells (HADMSC) compared to PLA MY. Moreover, thymosin beta-4 (Tβ4) loaded PLGA/PLA …

Additive Manufacturing Of Magnesium Alloys, Rakeshkumar Karunakaran, Sam Ortgies, Ali Tamayol, Florin Bobaru, Michael P. Sealy

Department of Mechanical and Materials Engineering: Faculty Publications

Magnesium alloys are a promising new class of degradable biomaterials that have a similar stiffness to bone, which minimizes the harmful effects of stress shielding. Use of biodegradable magnesium implants eliminates the need for a second surgery for repair or removal. There is a growing interest to capitalize on additive manufacturing's unique design capabilities to advance the frontiers of medicine. However, magnesium alloys are difficult to 3D print due to the high chemical reactivity that poses a combustion risk. Furthermore, the low vaporization temperature of magnesium and common biocompatible alloying elements further increases the difficulty to print fully dense structures …

Passivation Of Defects In Perovskite Materials For Improved Solar Cell Efficiency And Stability, Jinsong Huang, Xiaopeng Zheng

Department of Mechanical and Materials Engineering: Faculty Publications

Semiconductor devices, and methods of forming the same, include a cathode layer, an anode layer, and an active layer disposed between the cathode layer and the anode layer, wherein the active layer includes a perovskite layer. A passivation layer is disposed directly on a surface of the active layer between the cathode layer and the active layer, the passivation layer including a layer of material that passivates both cationic and anionic defects in the surface of the active layer.

3d Printing Of Multilayered Scaffolds For Rotator Cuff Tendon Regeneration, Xiping Jiang, Shaohua Wu, Mitchell Kuss, Yunfan Kong, Wen Shi, Philipp N. Streubel, Tieshi Li, Bin Duan

Department of Mechanical and Materials Engineering: Faculty Publications

Repairing massive rotator cuff tendon defects remains a challenge due to the high retear rate after surgical intervention. 3D printing has emerged as a promising technique that enables the fabrication of engineered tissues with heterogeneous structures and mechanical properties, as well as controllable microenvironments for tendon regeneration. In this study, we developed a new strategy for rotator cuff tendon repair by combining a 3D printed scaffold of polylactic-co-glycolic acid (PLGA) with cell-laden collagen-fibrin hydrogels. We designed and fabricated two types of scaffolds: one featuring a separate layer-by-layer structure and another with a tri-layered structure as a whole. Uniaxial tensile tests …

Imparities Of Shear Avalanches Dynamic Evolution In A Metallic Glass, Yin Du, Qing Zhou, Qian Jia, Yidi Shi, Haifeng Wang, Jian Wang

Department of Mechanical and Materials Engineering: Faculty Publications

The imparities of shear avalanches dynamic evolution under nanoindentation originating from the soft regions and the stiff matrix were explored in a metallic glass by statistical and dynamic analysis. Upon the continuous indentation process, the dynamic state of the stiff matrix exhibits a transition from a chaotic behavior to a self-organized critical (SOC) behavior, whereas the soft regions are domi-nated by the SOC behavior throughout the indentation process. The mechanism was clarified by the evolution of the cut-off size of shear avalanches. These findings might advance our fundamental understanding of inhomogeneous deformation on microscale.

IMPACT STATEMENT The shear avalanches dynamic …

Foundry Sand Source Reduction Options: Life Cycle Assessment Evaluation, Samuel Ghormley, Robert Williams, Bruce Dvorak

Department of Mechanical and Materials Engineering: Faculty Publications

Foundries represent a significant part of the world’s economy and are a large consumer of energy and producer of solid waste. Sand-handling processes can use 5–10% of a foundry’s total energy. The goal of this research was to explore source reduction and waste minimization at a foundry, using both economic and Life Cycle Assessment (LCA) techniques to compare three secondary sand-reclamation options. LCA software modeled all sand processes at a mid-sized ferrous foundry in the USA. The LCA showed all secondary reclamation technologies, while more energy intensive at the foundry, lowered life cycle environmental impacts, including GHG emissions, ecotoxicity, and …

An Overview Of Additive Manufacturing Technologies—A Review To Technical Synthesis In Numerical Study Of Selective Laser Melting, Abbas Razavykia, Eugenio Brusa, Cristiana Delprete, Reza Yavari

Department of Mechanical and Materials Engineering: Faculty Publications

Additive Manufacturing (AM) processes enable their deployment in broad applications from aerospace to art, design, and architecture. Part quality and performance are the main concerns during AM processes execution that the achievement of adequate characteristics can be guaranteed, considering a wide range of influencing factors, such as process parameters, material, environment, measurement, and operators training. Investigating the effects of not only the influential AM processes variables but also their interactions and coupled impacts are essential to process optimization which requires huge efforts to be made. Therefore, numerical simulation can be an effective tool that facilities the evaluation of the AM …

Facile Production Of Large-Area Cell Arrays Using Surface-Assembled Microdroplets, Karla Perez-Toralla, Angel Olivera-Torres, Mark A. Rose, Amir Monemian Monemianesfahani, Keerthana Reddy, Ruiguo Yang, Stephen Morin

Department of Mechanical and Materials Engineering: Faculty Publications

Techniques that enable the spatial arrangement of living cells into defined patterns are broadly applicable to tissue engineering, drug screening, and cell–cell investigations. Achieving large-scale patterning with single-cell resolution while minimizing cell stress/damage is, however, technically challenging using existing methods. Here, a facile and highly scalable technique for the rational design of reconfigurable arrays of cells is reported. Specifically, microdroplets of cell suspensions are assembled using stretchable surface-chemical patterns which, following incubation, yield ordered arrays of cells. The microdroplets are generated using a microfluidic- based aerosol spray nozzle that enables control of the volume/size of the droplets delivered to the …

Characteristic Boundaries Associated With Three-Dimensional Twins In Hexagonal Metals, Shujuan Wang, Mingyu Gong, Rodney J. Mccabe, Laurent Capolungo, Jian Wang, Carlos N. Tomé

Department of Mechanical and Materials Engineering: Faculty Publications

Twinning is a critically important deformation mode in hexagonal close-packed metals. Twins are three-dimensional (3D) domains, whose growth is mediated by the motion of facets bounding the 3D twin domains and influences work hardening in metals. An understanding of twin transformations therefore necessitates that the atomic-scale structure and intrinsic mobilities of facets be known and characterized. The present work addresses the former point by systematically characterizing the boundary structures of 3D { ̄1012} twins in magnesium using high-resolution transmission electron microscopy (HRTEM). Eight characteristic facets associated with twin boundaries are reported, five of which have never been experimentally observed before. …

Fluid Mechanics Education Using Japanese Anime: Examples From “Castle In The Sky” By Hayao Miyazaki, Sangjin Ryu, Haipeng Zhang, Markeya S. Peteranetz, Tareq Daher

Department of Mechanical and Materials Engineering: Faculty Publications

Current K-12 and undergraduate student have grown up with constant exposure to visual popular culture (e.g., movies, TV programs, graphic novels, etc.). Because youth find pop culture references in the classroom to be engaging, many science and engineering instructors have shown that examples found in visual pop culture can be used to teach science and engineering concepts.1,2 One recent study on the efficay os using pop ulture for instruction found that high school studetns learning from graphic-novel styles comics acquired deeper understanding of complex subject matter and reported higher engagement with the instructional materials as compared to students learning from …

Rotating-Liquid-Based Hydrogel Bead Generator, Haipeng Zhang, Sangjin Ryu

Department of Mechanical and Materials Engineering: Faculty Publications

Hydrogel beads are widely used in various applications, but producing such beads often requires complicated devices. Instead, we propose an easy-to-adopt, cost effective, open source hydrogel bead generator. This generator consists of two modules. The first module rotates two immiscible liquids in rigid body motion: mineral oil as the continuous phase (CP) liquid on top, and a hydrogel cross-linking (CL) liquid at bottom. The second module injects a hydrogel pre-polymer solution as the dispersed phase (DP) liquid into the rotating CP liquid. As the DP liquid flows out of a syringe needle, its drops are pinched off by the shear …

Assistive Rehabilitation Elliptical System, Carl Nelson, Cale J. Stolle, Judith M. Burnfield, Thad W. Buster, Bernadette Mccrory

Department of Mechanical and Materials Engineering: Faculty Publications

An elliptical system is disclosed having a crank assembly configured to be adjusted in length to accommodate users having varying gaits. In some embodiments, the crank assembly includes a crank and an axle connection bracket that is slidably adjustable with respect to the crank. For example, the crank assembly can include a crank link having a longitudinal body, where the longitudinal body is connected to the crank at one end and includes a longitudinal slots slidably coupled with the axle connection bracket. The axle connection bracket is configured to slide through a plurality of positions along the longitudinal body. In …

Role Of Active Nanoliposomes In The Surface And Bulk Mechanical Properties Of Hybrid Hydrogels, R. Kadri, J. Bacharouch, K. Elkhoury, G. Ben Messaoud, C. Kahn, S. Desobry, M. Linder, Ali Tamayol, G. Francius, J.F. Mano, L. Sanchez-Gonzalez, E. Arab-Tehrany

Department of Mechanical and Materials Engineering: Faculty Publications

Nanoliposomes are widely used as delivery vehicles for active compounds. Nanoliposomes from rapeseed phospholipids were incorporated into interpenetrating polymer network hydrogels of gelatin methacryloyl and alginate. The multiscale physicochemical properties of the hydrogels are studied both on the surface and through the thickness of the 3D network. The obtained composite hydrogels exhibited strong mechanical properties and a highly porous surface. The blend ratio, as well as the concentration of nanoliposomes, affects the properties of the hydrogels. Nanofunctionalized hydrogels induced keratinocyte growth. These advantageous characteristics may open up many applications of the developed hydrogels in drug delivery and tissue engineering

Narrow Band Perovskite Single Crystal Photodetectors With Tunable Spectral Response, Jinsong Huang, Yanjun Fang

Department of Mechanical and Materials Engineering: Faculty Publications

Photoelectronic devices using perovskite single-crystal materials having a narrow spectral response, e.g., with a full-width-at-half-maximum response of less than about 20 nm, are provided. The response spectra are continuously (in frequency band) settable or tunable, e.g., from blue to red, by changing the halide composition and thus the band gap of the single crystals. The narrow-band response can be explained by the strong surface charge recombination of the excess carriers lose to the crystal surfaces generated by short wavelength light. The excess carriers generated by below-band gap excitation locate away from the surfaces and can be much more efficiently collect …

Crystallographic Orientation Dependence [email protected] Mechanical Responses Of Fecral Micropillars, Dongyue Xie, Binqiang Wei, Wenqian Wu, Jian Wang

Department of Mechanical and Materials Engineering: Faculty Publications

Iron-chromium-aluminum (FeCrAl) alloys are used in automobile exhaust gas purifying systems and nuclear reactors due to its superior high-temperature oxidation and excellent corrosion resistance. Single-phase FeCrAl alloys with a body centered cubic structure plastically deform through dislocation slips at room temperature. Here, we investigated the orientation dependence of mechanical responses of FeCrAl alloy through testing single-crystal and bi-crystal micropillars in a scanning electron microscopy at room temperature. Single-crystal micropillars were fabricated with specific orientations which favor the activity of single slip system or two slip systems or multiple slip systems. The strain hardening rate and flow strength increase with increasing …

Hydrogel Microphone, Li Tan, Yang Gao, Qin Zhou, Yongmei Chen

Department of Mechanical and Materials Engineering: Faculty Publications

A device includes a capacitive sensor having a hydrogel structure that includes a first surface and a second surface. A first electrode is provided at the first surface of the hydrogel structure, the first electrode including a network of conductive nanoparticles extending into the hydrogel structure. A second electrode is provided at the second surface of the hydrogel structure.

Low Velocity Impact Of Hybrid Stacked Steel Plates, H. Hadidi, R. Q. Feng, M. P. Sealy

Department of Mechanical and Materials Engineering: Faculty Publications

Designing and manufacturing high-strength, low-weight parts with enhanced impact resistance is highly sought after in the transportation industry. The most common methods to improve strength-to-weight ratios of impact targets is a composite material composition or a favorable geometric design. An alternative method to improve impact performance is functionally gradient mechanical properties in a single material by hybrid additive stacking. In this study, low-velocity impact tests were conducted on hybrid stacked 1070 steel plates where individual layers were subjected to shot peening (SP) to functionally grade mechanical properties. Hybrid additive stacking refers to secondarily processing preferential layers within a stacked build …

Challenges In Path Planning Of High Energy Density Beams For Additive Manufacturing, Karunakaran K. P, Seema Negi, Arun Nambolan, Yogesh Patil, Milan Pandya, Sajan Kapil, Dmitriy Trushnikov, Michael P. Sealy, Alain Bernard

Department of Mechanical and Materials Engineering: Faculty Publications

As there are no cutting forces in High Energy Density (HED) beams like lasers and Electron Beam (EB), their speeds are limited only by their positioning systems. On the other hand, as the entire matrix of the 3D printed part has to be addressed by the thin beam in multiple passes in multiple layers, they have to travel several kilometers in tiny motions. Therefore, the acceleration of the motion system becomes the limiting factor than velocity or precision. The authors have proposed an area-filling strategy for EB to fill the layer with optimal squares to exploit analog and hardware computing. …