Engineering Mechanics Commons^™

Expansion Limits Of Meshed Split-Thickness Skin Grafts, Haomin Yu

McKelvey School of Engineering Graduate Student Theses & Dissertations

Split-thickness skin grafts are widely used to treat chronic wounds. Procedure design requires surgeons to predict how much a patch of the patient's own skin expands when it is meshed with rows of slits and stretched over a larger wound area. Accurate prediction of graft expansion remains a challenge, with current models overestimating the actual expansion, leading to suboptimal outcomes. Inspired by the principles of mechanical metamaterials, we developed a model that distinguishes between the kinematic rearrangement of structural elements and their stretching, providing a more accurate prediction of skin graft expansion. Our model was validated against extensive data …

Mae Enewsbrief July-Sept 2025, Department Of Mechanical And Aerospace Engineering, Michigan Technological University

Department of Mechanical and Aerospace Engineering eNewsBrief

No abstract provided.

Techno-Economic Analysis Of Hybrid Pv-Wind-Diesel Generator Swarm Grid For Rural Electrification In Tanzania, Ibrahim Mwammenywa

Tanzania Journal of Engineering and Technology (TJET)

Remote, rural, and off-grid communities, particularly in Sub-Saharan Africa (SSA), face significant challenges in securing reliable and affordable electricity. While solutions such as solar home systems (SHSs) and diesel generators (DGs) have been adopted by some individuals, their deployment is often not optimized to meet the full load demand. This study addresses this challenge by proposing a hybrid swarm grid (HSG) design that integrates photovoltaic (PV), wind energy, and diesel generators (DGs). Utilizing MATLAB/Simulink and HOMER, the HSG is modeled and optimized for a typical SSA village, incorporating real-world variables such as load demand profiles, solar irradiance, and wind patterns. …

Extraction Of Aluminum From Lunar Regolith Through Molten Salt Electrolysis, Jacob N. Ortega, Todd P. Sander, Jeffrey D. Smith, Fateme Rezaei, David J. Bayless, William Schonberg, Daniel S. Stutts, Frank D. Han

Materials Science and Engineering Faculty Research & Creative Works

This paper presents the methodology, development, and results of an end-to-end regolith-to-metal concept for producing aluminum in-situ on the lunar surface, namely, the Lunar In-Situ Aluminum Production through Molten Salt Electrolysis (LISAP-MSE) method. Using electrolytic reduction, aluminum oxide (i.e., alumina) can be reduced into aluminum and oxygen via electrolysis in a molten salt bath. A steady supply of hydrogen chloride could allow this in-situ resource utilization (ISRU) method to supply several necessary materials consumed in the electrolytic reduction step of the process to produce bulk aluminum metal, oxygen, water, and silica from anorthite abundant in lunar highland regions. In this …

Investigations On The Fatigue Strength Of Threads Produced By Different Fabrication Techniques, Philippe Du Maire, Jürgen Hoffmeister, Andreas Öchsner, Michael Johlitz

15th International Conference on Shot Peening

The increasing importance of sustainability in engineering demands the development of long-lasting, high-performance components that reduce material and energy consumption over time. This study investigates how different thread manufacturing processes, i.e., cutting, rolling, and deep rolling, affect the fatigue strength of bolts made from 42CrMo4+QT steel. Cylindrical specimens with M12 threads were subjected to cyclic tensile loading with constant mean stress. Fatigue strength was evaluated using the staircase method, and supporting analyses included X-ray diffraction for residual stress, and full width half maximum examination and Vickers microhardness measurements. Results show that thread rolling significantly improves fatigue strength, achieving 113.8 MPa …

Numerical Assessment Of Shot Peening Contribution To The Fatigue Strength Of Gear Tooth Root, Gurutz Cortabitarte Laucirica, Xuban Telleria, Iñigo Llavori, Ibai Ulacia, Miren Larrañaga, Jon Ander Esnaola

15th International Conference on Shot Peening

Gears are commonly treated with shot peening (SP) and/or case hardening to enhance fatigue resistance. However, their effects are often conservatively assessed using standardized methods, which can limit their optimal application in industrial components. Particularly, the effect of SP over case-hardened gears remains insufficiently explored. Therefore, the present study evaluates the contribution of SP on single tooth bending fatigue (STBF) strength of raw and case-hardened spur gears, commonly used in automotive and heavy machinery industries. In the study four conditions are addressed: (i) untreated, (ii) case-hardened, (iii) shot-peened, and (iv) case-hardened and shot-peened. First, the residual stress field of the …

Expansion Of Laser Peening Application With A High-Power Microchip Laser On A Robotic Arm, Yuji Sano, Yoshio Mizuta, Satoshi Tamaki, Tomonao Hosokai, Tomoharu Kato, Yoshihiro Sakino, Volker Schneidau, Sebastian Holz, Jörg Behler

15th International Conference on Shot Peening

Laser peening (LP) introduces compressive residual stress (RS) onto the surface of metallic materials using nanosecond laser pulses irradiated through a water layer, thereby effectively suppressing fatigue crack initiation. However, conventional LP systems require large, stationary setups, restricting their use to indoor environments. To overcome this limitation, a portable LP device featuring a finger-sized microchip laser mounted on a collaborative robot arm has been developed. Equipped with a compact power supply and a water circulation/recovery system, the device can operate on-site with minimal setup. Successful processing across various materials has confirmed both compressive RS induction and fatigue life extension. Notably, …

Effects Of Laser Peening On Fatigue Properties Of Welded Aluminum Thin Plates, Kiyotaka Masaki, Yoshio Mizuta, Satoshi Tamaki, Yuji Sano

15th International Conference on Shot Peening

To improve the fatigue properties of welded aluminum alloy thin plates used in transportation machinery, handheld laser peening (HH-LP) was applied to 2 mm-thick A5083-O specimens prepared by bead-on TIG welding. Conventional laser peening often causes warping in thin plates, but the HH-LP treatment using low-energy laser pulses avoids this problem. The HH-LP treatment introduced compressive residual stresses of over 200 MPa on the heat-affected zone (HAZ) of the welded specimens. Fatigue tests under plane bending conditions revealed that the HH-LP treatment significantly improved the fatigue strength of the welded specimens, achieving a level comparable to that of the base …

Experimental And Numerical Investigation On The Effect Of Projectile Mass And Apex Angle On Penetration Depth Into Sandy Soils, Abdul-Rahman K. Osman, Ahmed Elshesheny Dr, Mohamed S. Zahran Dr, Nabil M. Nagy Prof.

Journal of Engineering Research

Projectile penetration in granular soils remains a critical concern in defense engineering and ballistics research. This study presents an experimental and numerical investigation of rigid cone-tip projectile penetration into very dense sand, examining the influence of apex angle and projectile weight on penetration depth. Laboratory experiments were conducted using metallic projectiles with apex angles of 10°, 30°, 60°, and 90° and weights of 2.445, 3.87, 5.33, and 6.81 kg, dropped from a height of 4.295 m into a 500×500×500 mm wooden tank filled with sand to 400 mm height at 95% relative density. Through systematic testing, two empirical correlation …

Detection Of Bacterial Genomic Dna Fragments Using The Mxene Crispr-Cas9 Field-Effect Transistor, Jiaoli Li, Ali Taheri, Weijia Liu, Ying Zhuo, Pengfei Ma, Chenglin Wu

Civil, Architectural and Environmental Engineering Faculty Research & Creative Works

Clustered regularly interspaced short palindromic repeats (CRISPR)-based field-effect transistor (FET) sensors provide a promising platform for highly specific and amplification-free nucleic acid detection. However, their direct application in identifying target sequences within intact genomic DNA remains underexplored. We developed a CRISPR-Cas9 FET sensor for detecting DNA sequences by immobilizing Cas9 onto a graphene-MXene sensing interface via (3-aminopropyl)triethoxysilane (APTES) functionalization. The sensor targeted Stx1, a 440 bp laboratory-amplified fragment associated with Shiga toxin production in pathogenic E. coli. Gel electrophoresis confirmed the precise cleavage of Stx1, while the nontarget sequence Stx2 remained undetected. FET measurements further validated the sensor's specificity, showing …

Mae Enewsbrief Apr- June 2025, Department Of Mechanical And Aerospace Engineering, Michigan Technological University

Department of Mechanical and Aerospace Engineering eNewsBrief

No abstract provided.

Electron Beam Irradiation Effects On Bulk Metals And High Entropy Alloys (Crmnv And Crmntiv) And The Synthesis And Characterization Of Irradiation-Induced Damage In Polycrystalline Metal And High Entropy Alloy Thin Films, Najmin Ara Sultana

Mechanical & Aerospace Engineering Theses & Dissertations

Accelerator beam exit windows are designed to withstand intense radiation and mechanical stress while preserving beam transmission and structural integrity. This dissertation explores the structural and mechanical responses of pure metals and high-entropy alloys (HEAs), in both bulk and thin-film forms, under high-dose electron beam (e-beam) irradiation to identify optimal materials for next-generation accelerator exit windows. Monte Carlo simulations using FLUKA, conducted at Jefferson Lab, revealed that amongst Ni, Ti, Cr, and V, Ni exhibits the highest power dissipation, while Ti depicts the lowest power dissipation, with Cr and V demonstrating intermediate characteristics. Bulk polycrystalline (PC) and single-crystalline (SC) samples …

Effects Of Cutting Conditions On Tool Temperature And Material Removal Rate In Turning Operations, Simon I. Marandu

Tanzania Journal of Engineering and Technology (TJET)

Cutting conditions in manufacturing processes have effects on tool temperature and material removal rate. The objective of this study was to investigate the effects of cutting conditions namely spindle speed, feed rate, depth of cut and tool nose radius on tool temperature and material removal rate in turning operations. A total of 81 experiments were conducted to measure tool temperature and material removal rate in order to determine the effects of cutting conditions on tool temperature and material removal rate using ANOVA and regression analysis. The results show that tool nose radius, depth of cut, and spindle speed are significant …

Mae Enewsbrief Jan-Mar 2025, Department Of Mechanical And Aerospace Engineering, Michigan Technological University

Department of Mechanical and Aerospace Engineering eNewsBrief

No abstract provided.

Mae Enewsbrief Oct-Dec 2024, Department Of Mechanical And Aerospace Engineering, Michigan Technological University

Department of Mechanical and Aerospace Engineering eNewsBrief

No abstract provided.

Design And Optimization Of Aquaculture Gear: Development Of A Cage-Integrated Reeling Mechanism For Oyster Farming, Felicity Bryant

Honors Theses

This project encompasses the design, fabrication, and testing of a cage-integrated reeling system aimed at reducing the physical labor required in oyster aquaculture at Bama Bay Oyster Farm, the last operational oyster farm in Mobile Bay. The proposed system includes two primary components: lightweight, modular oyster cages and a dual-winch reeling device for automated retrieval. Three cage prototypes—rectangular, oval, and hexagonal—were evaluated for structural performance and fabrication feasibility. The oval design was ultimately excluded due to practical fabrication limitations. The rectangular and hexagonal designs were fabricated using recycled materials and tested under the most extreme environmental conditions derived from years …

Experimental And Theoretical Fracture Analysis Of Additively Manufactured Orthotropic V-Notches, Venkata Siva Sainath Bavapuram

Theses and Dissertations

This study presents a comprehensive investigation into the fracture behavior of additively manufactured orthotropic V-notched components made of Acrylonitrile Butadiene Styrene (ABS) material. The research integrates both theoretical and finite element approaches to evaluate stress intensity factors (SIFs) in Modes-I and II, which are fundamental in characterizing stress field distributions around notches under applied loading conditions. Unlike isotropic materials, where stress fields depend only on geometry of the component, the anisotropic nature of 3D-printed ABS introduces a dependency on material properties that necessitate different approaches to include anisotropy of the material.

Tensile specimens are 3D-printed with specific material orientations to …

Cellulose Recovery From Waste Denim Fabrics Through Indigo Vat Dye Reduction And Spandex Dissolution, Tito N. Venance

Tanzania Journal of Engineering and Technology (TJET)

This study addresses environmental conservation by tackling end-of-life management for post-consumer denim garments through the recycling of cotton fibres from waste denim. The purification process involved dithionite reduction of vat dyes in the presence of an alkali followed by selective dissolution of spandex using N,N-dimethylformamide (DMF). Optimal conditions for dye removal were determined at 90°C for 120 minutes with sodium hydroxide at 25 g/L, sodium dithionite at 6 g/L and PVP at 4.5 g/L, while spandex extraction was achieved using a 5% DMF solution at 70°C for 4 hours. Ultraviolet (UV)-vis spectrophotometric analysis indicated a significant increase in whiteness (DL*). …

Application Of Artificial Neural Network Models For Predicting Diesel And Petrol Prices In The Geographically Sparsed Regions In Tanzania, John M. Kafuku

Tanzania Journal of Engineering and Technology (TJET)

Fuel consumption in Tanzania, mainly diesel and petrol, accounts for 82 percent of the energy consumption in the country, with significant price volatility affecting market stability, availability of fuel, and investment decisions. This study uses an artificial neural network (ANN) with a backpropagating algorithm to predict fuel prices in four regions of Tanzania. Key input parameters include the currency inflation rate (CIR), the petrol fuel inventory (PFI), the diesel fuel inventory (DFI), and the fuel transport costs (FTC). The study selected the 6-10-10-2 ANN structures for Sumbawanga-Rukwa, Mpanda-Katavi, and Mbeya-Mbeya as well as 6-10-9-2 for the Songea-Ruvuma region. The results …

Factors Affecting Adoption Of Industry 4.0 Predictive Maintenance By Manufacturing Industries: Tanzania Food And Beverage Manufacturing Industries, Fred E. Peter

Tanzania Journal of Engineering and Technology (TJET)

Industry 4.0 has increasingly become a focal point of scholarly inquiry. Nonetheless, there remains a noticeable lack of comprehensive research on the diverse and systematic factors that influence the adoption of Industry 4.0 Predictive Maintenance (PdM 4.0) in manufacturing sectors within developing regions, particularly in East Africa. This study seeks to bridge this research gap by investigating the key determinants affecting the actual implementation of PdM 4.0 in Tanzania’s food and beverage manufacturing industries. To achieve this objective, a mixed-methods research design was adopted, combining both qualitative and quantitative approaches. Qualitative data were obtained through in-depth interviews with ten industry …

Innovative Design Methodology For Durable Open-Graded Friction Course Asphalt Mixtures, Anas Abualia

LSU Doctoral Dissertations

Open-graded friction course (OGFC) is a thin asphalt mixture surface layer with a high percentage of coarse aggregates and high interconnected air voids, which provides improved skid resistance, visibility, and decreased pavement-tire noise. However, construction personnel at DOTD reported that conventional OGFC mixtures have short service life (raveling distress). Further, their structural contribution to the pavement structure is commonly neglected and designed only for functionality purposes.

The objective of this study was to develop a rational mix design methodology to improve the durability of OGFC asphalt mixtures. Specific objectives are to: (1) conduct a rheological and chemical characterization of polymer-, …

Intelligent Turning Cyber-Physical Systems Modeling Using Sysml, Prithbey Raj Dey, David Lee Enke, Mario F. Buchely

Engineering Management and Systems Engineering Faculty Research & Creative Works

Cyber-Physical Systems (CPS) support industrial automation that incorporates people, hardware, signal, computation, and control using networking to achieve desired results. The complex automated CPS design demands a standard and comprehensive approach to appropriately identify the system requirements, define the architecture, and model the relationships among the software and hardware components. Systems Modeling Language (SysML) provides the capability for a comprehensive modeling to capture the desired design requirements in the systems architecture. SysML enables performance estimation of the model by analyzing constraints while identifying interactions among the components through various behavioral diagrams. In this paper, SysML is applied to the design …

Treating Ground Water For Agricultural And Individual Consumption, Gabby Miller, Bronson Scott, Michael Clawson

Biomedical Engineering

This project, conducted in collaboration with Cal Poly seniors and Da Vinci High School students, aims to develop a solar-powered groundwater purification system. This system is designed to provide clean water for agricultural use and individual consumption, addressing the growing concerns of groundwater contamination and accessibility needs. The final prototype integrates a gravity filtration system combined with chemical purification, utilizing aluminum sulfate and chlorine to remove particulates, bacteria, and organic compounds.

The research phase involved an extensive review of groundwater contamination issues, existing filtration technologies, and market analysis. Key design constraints included cost-effectiveness, ease of maintenance, and minimal energy consumption, …

Thermo-Rheological And Tribological Properties Of Low- And High-Oleic Vegetable Oils As Sustainable Bio-Based Lubricants, Abiodun Saka, Tobechukwu K. Abor, Anthony C. Okafor, Monday U. Okoronkwo

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Vegetable oil-based lubricants have attracted increased research attention in recent decades as sustainable alternatives to conventional petroleum-based lubricants in metal machining. However, more studies are required to fully elucidate the thermo-rheological and tribological properties. This study presents an investigation of the thermo-rheological and tribological properties of different vegetable oils, including low- and high-oleic soybean oil, high-oleic sunflower, safflower, and canola oils. The lubricity, and evolution of viscosity and thermodynamic properties as a function of temperature were investigated to obtain important parameters including the viscosity index, flow behavior index, flow activation energy, specific heat capacity, thermal conductivity, coefficient of friction, contact …

Development Of Microfluidic Device To Monitor The Contamination In Drinking Water Using Impedance Spectroscopy, Pornpipat Oupchan

Chulalongkorn University Theses and Dissertations (Chula ETD)

Microplastic contamination is a growing concern, as microplastics have been found in brain tissue and can enter the body through consumption. The objective of this research is to develop a microfluidic device to monitor microplastic particles by using electrical impedance spectroscopy principles. The device operates based on a flow-through principle. The configuration of electrode consists of copper-based cylindrical electrode with diameter of 300 micrometer and a center-to-center spacing of 2000 micrometer. The electrodes are designed to be replaceable. The microchannel has a rectangular cross-section with a width of 2000 micrometer and a height of 1000 micrometer. The microfluidic device was …

การทำความเย็นส่วนบุคคลโดยใช้วัสดุเปลี่ยนสถานะสำหรับบุคลากรที่สวมใส่ชุดป้องกันการติดเชื้อส่วนบุคคล, พรพุทธ วิสุทธิวัชรกุล

Chulalongkorn University Theses and Dissertations (Chula ETD)

ชุดป้องกันส่วนบุคคล (PPE) เป็นอุปกรณ์สำคัญที่ช่วยลดความเสี่ยงในการติดเชื้อของบุคลากรทางการแพทย์ อย่างไรก็ตาม การสวม PPE เป็นเวลานาน โดยเฉพาะในสภาพอากาศร้อนและชื้นอย่างประเทศไทย มักนำไปสู่การกักเก็บความร้อนในร่างกาย การระบายความร้อนลดลง และเกิดความไม่สบาย ความเหนื่อยล้า รวมถึงภาวะเครียดจากความร้อน งานวิจัยนี้จึงได้พัฒนาแบบจำลองชีวความร้อนอย่างง่าย (simplified bioheat model) โดยอ้างอิงโครงสร้างแบบจำลองแบบ passive ของ Fiala และเสริมด้วยการตอบสนองทางสรีรวิทยาแบบ active ที่จำเป็น เพื่อใช้ทำนายอุณหภูมิของร่างกายและประเมินความสบายทางความร้อนเมื่อสวม PPE ร่วมกับการระบายความร้อนด้วยวัสดุเปลี่ยนสถานะ (Phase Change Material: PCM) ผลการตรวจสอบความถูกต้องเทียบกับแบบจำลองอ้างอิงของ Fiala แสดงให้เห็นว่าแบบจำลองที่พัฒนาขึ้นมีความแม่นยำดี โดยมีความคลาดเคลื่อนของอุณหภูมิอยู่ภายใน ±0.2°C นอกจากนี้ผลการจำลองยังพบว่า PCM สามารถลดความเครียดจากความร้อนและเพิ่มความสบายทางความร้อนอย่างมีนัยสำคัญในช่วง 60 นาทีแรกของการทำงาน แม้ว่าประสิทธิภาพจะลดลงเมื่อ PCM หลอมละลายเต็มที่ก็ตาม ข้อจำกัดของงานวิจัยนี้ คือ แบบจำลองตั้งอยู่บนสมมติฐานของสภาวะอากาศร้อน (เริ่มต้นที่ 30°C) ทำให้ยังไม่สามารถแทนสภาวะอากาศเย็นได้อย่างสมบูรณ์ อีกทั้งไม่ได้พิจารณาการตอบสนองทางสรีรวิทยาระยะยาว เช่น ภาวะขาดน้ำ ความเหนื่อยล้า หรือความเครียดเชิงกลจากน้ำหนัก PCM ที่เพิ่มขึ้น ถึงแม้จะมีข้อจำกัดดังกล่าว แบบจำลองนี้ยังคงสามารถทำนายอุณหภูมิร่างกายและค่าความรู้สึกทางความร้อนแบบพลวัต (DTS) ได้อย่างมีประสิทธิภาพก่อนการใช้งานจริง จึงสามารถนำไปใช้เป็นเครื่องมือช่วยวางแผนระยะเวลาการทำงานที่ปลอดภัย และช่วยกำหนดปริมาณ รวมถึงตำแหน่งการติดตั้ง PCM ที่เหมาะสม ผลลัพธ์จากงานวิจัยนี้สามารถเป็นฐานข้อมูลสำคัญสำหรับการออกแบบชุด PPE ที่ปลอดภัย และช่วยลดภาระความร้อนสำหรับบุคลากรทางการแพทย์ในสภาพแวดล้อมร้อนชื้นได้ดียิ่งขึ้น

Phase-Field Method Of Fracture In Fiber-Reinforced Polymer Composites: Theory, Modeling, And Validation, Akash Kumar

Dissertations, Master's Theses and Master's Reports

Fiber-reinforced polymer composites (FRPCs) are widely used in aerospace, automotive, and civil engineering due to their high specific strength, stiffness, and durability. However, their anisotropic and heterogeneous nature makes fracture prediction challenging, with damage modes classified as intralaminar failure (matrix cracking, fiber breakage, fiber-matrix debonding) and interlaminar delamination. Delamination, driven by weak through-thickness strength and high interlaminar stresses, is a predominant failure mechanism in FRPCs. While cohesive zone models (CZMs) are commonly used for delamination, they are computationally expensive and inefficient for capturing intralaminar fractures where crack paths are unknown. To address this, we developed a unified phase field-based cohesive …

Controlling Nitrogen Pickup During Induction Melting Of Ultrahigh-Strength Cr-Ni-Mo-V Steels, Kingsley T. Amatanweze, Viraj A. Athavale, Mario F. Buchely, Laura N. Bartlett, Ronald J. O'Malley, Daniel M. Field

Materials Science and Engineering Faculty Research & Creative Works

Nitrogen pickup during air induction melting can result in porosity and a loss of fracture toughness in ultrahigh-strength quenched and tempered steel castings. Nitrogen atoms are easily adsorbed into liquid steel upon exposure to the air, and argon shrouding alone has limited effectiveness. Previous studies have shown that proper charge sequencing and maintaining a high amount of dissolved oxygen in the melt prior to tapping and deoxidation can limit nitrogen pickup in the melt. In the current study, the effect of melt practice and charging procedure on nitrogen pickup was studied as a function of hold time in a series …

Parametric Analysis Of Water Jet Descaling Efficiency Of Reheated Continuously Cast Thin Slab, Tochukwu P. Ojiako, Mario F. Buchely, Simon Lekakh, Ronald J. O'Malley, Richard Osei, Taha Tayebali

Materials Science and Engineering Faculty Research & Creative Works

Efficient oxide scale removal is critical for maintaining surface quality and process efficiency in steel manufacturing. This study optimizes water jet descaling by evaluating the performance of flat and rotary jet nozzles under varying process parameters. Using a combined approach of experimental analysis and computational fluid dynamics, it investigates the influence of pressure (138–275 bar), lead angle (0°, 15°, 25°), working distance (50–100 mm), and spray angle (15°–25°) on descaling efficiency. Findings indicate that flat jet nozzles achieve superior performance at short working distances due to concentrated impact forces, while rotary jet nozzles sustain efficiency over extended distances through dynamic …

Effect Of Gating Design On Filling And Inclusion Control In An Al-Killed Cr-Mo-Ni Steel, Kingsley T. Amatanweze, Koushik Balasubramanian, Soumava Chakraborty, Viraj A. Athavale, Mario F. Buchely, Laura N. Bartlett, Ronald J. O'Malley, Daniel M. Field, Krista R. Limmer, Katherine M. Sebeck

Materials Science and Engineering Faculty Research & Creative Works

The effect of gating system design on the inclusion population and size distribution in an aluminum-killed low-alloy advanced high strength steel casting was studied. A mold with four different gating systems: pressurized and non-pressurized with side risers, naturally pressurized with a side riser, and naturally pressurized with a top riser, was designed using computational fluid dynamics and solidification software. The design allowed inclusion populations in castings produced with each gating system to be compared during the same pouring event. Samples taken from different positions just below the top surface of each casting were analyzed using an SEM/EDS system with automated …