Engineering Science and Materials Commons^™

Process Optimization And Quality Control In Manufacturing Of Frp Composites By Vartm, Mohamed Emadeldin Omar Abdelhadi

Graduate Theses, Dissertations, and Problem Reports (ETD)

Railroad tank cars, being one of the most used means of transportation of hazardous material across the country, have not been structurally upgraded for a long time. Thus, the Pipeline and Hazardous Materials Safety Administration (PHMSA), a United States Department of Transportation (USDOT) agency, released a rule for safer transportation of highly hazardous and flammable liquids by railroad to enhance the design specifications of both the new and existing tank cars in May 2015. A multifunctional composite jacket is proposed as a new material to structurally enhance the railroad tank cars to withstand any accidents that could happen en route. …

Swarm Of One: Self-Organization In Multicellular Robots, Trevor Riley Smith

Graduate Theses, Dissertations, and Problem Reports (ETD)

Designing robots traditionally relies on centralized, top-down methods that constrain adaptability and resiliency, producing systems optimized for specific tasks. However, such systems often fail in complex environments, such as extraterrestrial, disaster, or natural settings, where designers cannot foresee every scenario a robot may encounter. Achieving autonomy in these contexts requires robots that are resilient and capable of adapting to the unknown. Multicellular organisms exhibit this adaptability through self-organization, where complex structures and behaviors emerge from local interactions among their cells. Such organisms can be viewed simultaneously as a single entity and a swarm of cooperating cells, i.e., a Swarm-of-One.

This …

Architecture And Mechanistic Engineering Of Nanocomposite Steam Electrodes For High-Performance Metal-Supported Protonic Ceramic Cells, Xuemei Li

Graduate Theses, Dissertations, and Problem Reports (ETD)

The advancement of proton-conducting ceramic cells (PCCs) is crucial for efficient energy conversion in hydrogen- and/or ammonia-based energy carrier systems. However, a bigger success requires significant progress in cell fabrication, interfacial stability, fast electrode kinetics, and high Faradaic efficiency. This study investigates the rational design, fabrication, and performance breakthroughs of PCCs, with a focus on electrode architecture engineering, material interfacial coupling, and mechanistic understanding of electrochemical processes.

The metal-supported fuel electrode structure of PCFCs was systematically optimized, revealing the significant influence of Ni diffusion on cell performance and durability. High power density and stable ammonia-fueled operation were achieved. A heterointerface-rich …

Virtual Reality For Mining Instruction And Education: Vr-Mine Bringing The Mine To The Classroom, Amy L. Mcbrayer

Excellence in Education: Teaching Faculty Symposium

Traditional classroom instruction, using 2D imagery or mine tours, limits the instructor’s ability to impart spatial understanding of geologic structures and mining methods. VR-MINE utilizes a virtual reality platform to transform traditional 2D learning environments into interactive experiences.

Characterization Of Properties And Defects Of Alternative Matrix Materials For 3d Printed Continuous Carbon Fiber Reinforced Composites, Noah Darren Osborne

Graduate Theses, Dissertations, and Problem Reports (ETD)

Additive manufacturing, commonly known as 3D printing, has the potential to transform the production of end-use parts by facilitating the creation of complex shaped, low-volume components that are expensive to manufacture using traditional methods. However, thermoplastic polymer matrices currently utilized in 3D printing of carbon fiber composites, often lack the mechanical properties needed for aerospace applications. To address this issue, researchers have developed fiber-reinforced 3D-printed composites using an innovative two-step process which involves printing 3D preforms using fused deposition modeling, followed by compression molding. However, most previous work involves the use of nylon-based polymer matrices while there are a number …

Reuse Of Calcium Carbonate (Caco3) Recovered From Discarded Carpets As Filler In Fiber-Reinforced Polymer (Frp) Composites, Roshan Devkota

Graduate Theses, Dissertations, and Problem Reports (ETD)

Over four billion pounds of carpet are discarded annually in the United States, making carpet waste a significant environmental concern. Calcium carbonate (CaCo₃) constitutes up to 45% of the mass of most synthetic carpets. Reusing this CaCo₃ as a filler in the rapidly growing fiber-reinforced polymer (FRP) industry, which is projected to reach USD 10.38 billion, presents a low-cost, practical approach to developing a market-based solution to post-consumer carpet waste.

This study investigates the reuse of CaCo₃ recovered from discarded carpet backing as a filler in FRP composites, focusing on its mechanical viability in comparison to virgin CaCo₃. The methodology …

Microwave-Assisted Reduction Of Critical Metal Oxides From E-Waste Mixture, Kurundu Shavinka Jayasekera

Graduate Theses, Dissertations, and Problem Reports (ETD)

The efficient recovery of critical metals such as tantalum (Ta), manganese (Mn), gallium (Ga), and indium (In) from electronic waste (e-waste) is essential for resource sustainability and environmental protection. This research uses microwave-assisted treatment to investigate the carbothermal reduction of these four specific metals from their oxides in a simulated e-waste mixture, with carbon black serving as both a microwave coupling and reduction agent. Microwave processing is used specifically because it offers a rapid and energy-efficient alternative to conventional thermal methods, with the benefits of intrinsic heating and selective heating of materials. The first experiments centered on understanding the effects …

Green Bank Chime/Frb Outriggers Commissioning And Analog System Development, Kholoud Sharif Tag Alkhatem Khairy

Graduate Theses, Dissertations, and Problem Reports (ETD)

The main objective of this thesis is to document the development and commissioning of the Canadian Hydrogen Intensity Mapping Experiment. (CHIME) outrigger at the Green Bank Observatory. (GBO) in Green Bank, WV. This novel cylindrical wide-field radio transient telescope is currently operating in conjunction with CHIME. The CHIME outrigger at GBO aims to contribute significantly to the field of radio astronomy, with implications for both Fast Radio Burst. (FRB) science and broader astronomical research. The construction and commissioning of the CHIME outrigger at the GBO mark a pivotal step forward in pursuing high-precision wide-field detection and localization of radio transients, …

Inherently Porous Metal Structures With Sufficient Mechanical Properties Through Direct Writing Of Bio-Based Inks, Havva Eda Aysal

Graduate Theses, Dissertations, and Problem Reports (ETD)

There is currently a burgeoning interest in developing 3D printed metal structures with inherent porosity and sufficient mechanical properties for mass customization in the biomedical field. Current approaches for 3D printing of biocompatible metals rely on powder-bed fusion methods which are energy intensive and utilize large amounts of metal powder that is challenging to recycle. In addition, such methods aim on producing dense parts and porosity generation, within the printed part, is challenging due to the complex physics of the melting pool. Here, a relatively new and promising approach is undertaken to study the 3D printing of inherently porous structures …

Modification Of Gas Atomized Metal Powders Through Mechanical Chemical Bonding Technique, Philip Thomas Mallory

Graduate Theses, Dissertations, and Problem Reports (ETD)

Additive Manufacturing (AM) has become popular for commercial applications where high-performance parts can now be created, tested, and modified more efficiently thus expediting the design process. Because of its relatively easy access today a lot of research and improvements are coming out yearly for improved AM machines and the material used. At WVU, a new way of modifying as-receive commercial gas-atomized metal powders used in AM has been developed using Mechanical Chemical Bonding (MCB) methodology which uses high rotational blades to create an environment where it increases the particle-on-particle interaction. During this high energetic process all irregular shaped particles, with …

Development Of Inconel 718f And Inconel 718e Powders For Parts Manufacturing Utilizing Binder Jet Three-Dimensional Printing And Compressed Pellet Methods, Duncan Eric Manor Ii

Graduate Theses, Dissertations, and Problem Reports (ETD)

Alloy Inconel 718 is a Ni based superalloy used for high temperature applications including turbine blades, turbocharger rotors and nuclear reactors. Inconel 718 is a popular commercial atomized powder that has limitations in performance for use in additive manufacturing applications due to poor part quality and efficiency of current fabrication methods. Developing new compositions and additive manufacturing (AM) methodologies of IN718 is critical to improve the quality and the efficiency of IN718 parts manufacturing. Developing new additive manufacturing methodology that produces higher quality parts made of IN718 as compared to current methods has the potential to greatly impact industry, academia, …

Valorization Of Xylan In Agroforestry Waste Streams, Harrison Appiah

Graduate Theses, Dissertations, and Problem Reports (ETD)

Valorization of Xylan in Agroforestry Waste Streams.

Harrison Appiah

Microwave-assisted deep eutectic solvent and gamma-valerolactone metallic chloride catalyzed conversion of xylan to furfural were investigated using a 2x3 factorial experimental design at two levels of percent microwave power, reaction time, and catalyst concentration. The levels of each factor studied were (20%, 60% microwave power, 2, 4 minutes, and 10, 20mg) respectively. The effect of three metallic chloride catalysts (LiCl, FeCl3.6H20, CuCl2) on the conversion of xylan to furfural was also investigated. The gamma-valerolactone-ferric chloride sent system exhibited the highest mean yield of furfural (56.50%). The next highest furfural yield of …

Dry Reforming Of Methane Using Microwave Irradiated Metal Oxide/Coal Char Catalysts, Anthony Carter

Graduate Theses, Dissertations, and Problem Reports (ETD)

This research focuses on the synthesis of both shaped and amorphous powder materials, the combination of these materials with dried Powder River Basin (PRB) coal char, and their reactionary properties with methane and carbon dioxide gasses with conventional and microwave (MW) heating. The first goal of this project was to synthesize shaped micro and nano sized particles with ideal dielectric properties for converting electromagnetic energy into heat and proven capabilities of activating methane. These particles were synthesized via solvothermal, hydrothermal, and co-preceptory treatments alone and onto the surface of dried PRB coal char. PRB is a sub-bituminous, low-ranking coal (LRC) …

Timber Bridge Pile Splicing With Fiber Reinforced Polymer Wraps, Drew L. Damich

Graduate Theses, Dissertations, and Problem Reports (ETD)

Timber pile repair using splicing is widely used but little research has been done to determine their strength capacity after repair using this method. Current timber pile splicing mechanisms utilize various steel or wooden components. Fiber Reinforced Polymer (FRP) wraps can be utilized as replacement to conventional materials in splicing of timber piles. This study evaluated the strength capacities of traditional splicing mechanisms in relation to FRP wrap splice mechanisms. Traditional splicing mechanisms consisted of flat steel plate, C-channel steel plate, and wooden plate splices. The FRP wrap splice consisted of unidirectional glass/epoxy composite with three layers of fabric as …

The Role Of Structure Evolution For Prbaco2o6-Δ In Oxygen Reduction Reaction Kinetics At Sofc Cathode, Nan Zhang

Graduate Theses, Dissertations, and Problem Reports (ETD)

Mixed ion and electron conductive materials especially those with perovskite-related structures have been widely used as cathode and anode of solid oxide fuel cells (SOFC). Double perovskite LnBaCo₂O_6-δ (Ln=Pr, Nd, Sm, Nd, Y) cathodes have been shown better performance than single perovskite Ln_0.5Ba_0.5CoO_3-δ in SOFC cathode studies. However, the effect of different double perovskite phases on oxygen transport properties has not been investigated. In this study, the electrochemical performance of different double perovskite materials PrBaCo₂O_6-δ (PBCO), NdBaCo₂O_6-δ (NBCO), YBaCo₂O_6-δ (YBCO), and single perovskite …

Static And Dynamic Analysis Of Composite Plates Using The Monna Finite Element, Mohamed Emadeldin Omar Abdelhadi

Graduate Theses, Dissertations, and Problem Reports (ETD)

Composite materials are replacing metals in many fields due to their favorable qualities such as strength-to-weight ratio, fatigue characteristics, and corrosion resistance. An efficient, versatile, and accurate composite plate element applicable to the dynamic analysis of composite plates would help the advancement of composites tremendously.

The objective of this research is to analyze composite plates using the classical laminated plate theory (CLPT), first-order deformation theory (FSDT), and higher-order deformation theory (HSDT) with the applicable finite element modeling (FEM) for each theory. This thesis investigates which theory is more efficient and accurate and evaluates the benefits of using an h-p-version …

Subsurface Analytics: Contribution Of Artificial Intelligence And Machine Learning To Reservoir Engineering, Reservoir Modeling, And Reservoir Management, Shahab D. Mohaghegh

Faculty & Staff Scholarship

Subsurface Analytics is a new technology that changes the way reservoir simulation and modeling is performed. Instead of starting with the construction of mathematical equations to model the physics of the fluid flow through porous media and then modification of the geological models in order to achieve history match, Subsurface Analytics that is a completely AI-based reservoir simulation and modeling technology takes a completely different approach. In AI-based reservoir modeling, field measurements form the foundation of the reservoir model. Using data-driven, pattern recognition technologies; the physics of the fluid flow through porous media is modeled through discovering the best, most …

Experimental And Field Evaluation Of Frp Pedestrian Bridge Decks, Kalrav Singh Tomer

Graduate Theses, Dissertations, and Problem Reports (ETD)

Traditional materials such as steel, timber, and concrete have continued to dominate their usage in civil infrastructure. They offer great advantages like strength and stiffness but at the same time they pose major issues in terms of durability and maintenance. Fiber reinforced polymer (FRP) exhibits outstanding properties like lightness, excellent corrosion and wear resistance along with superior thermo-mechanical properties. Glass FRPs (GFRPs) have emerged as one of the best alternatives in the field of civil infrastructure. It has been more than four decades since fiber reinforced polymer (FRP) composites have gained notable applications in civil infrastructure industry. However, FRPs have …

Synthesis Of Graphene Using Plasma Etching And Atmospheric Pressure Annealing: Process And Sensor Development, Andrew Robert Graves

Graduate Theses, Dissertations, and Problem Reports (ETD)

Having been theorized in 1947, it was not until 2004 that graphene was first isolated. In the years since its isolation, graphene has been the subject of intense, world-wide study due to its incredibly diverse array of useful properties. Even though many billions of dollars have been spent on its development, graphene has yet to break out of the laboratory and penetrate mainstream industrial applications markets. This is because graphene faces a ‘grand challenge.’ Simply put, there is currently no method of manufacturing high-quality graphene on the industrial scale. This grand challenge looms particularly large for electronic applications where the …

Deformation Correlations And Machine Learning: Microstructural Inference And Crystal Plasticity Predictions, Michail Tzimas

Graduate Theses, Dissertations, and Problem Reports (ETD)

The present thesis makes a connection between spatially resolved strain correlations and material processing history. Such correlations can be used to infer and classify prior deformation history of a sample at various strain levels with the use of Machine Learning approaches. A simple and concrete example of uniaxially compressed crystalline thin films of various sizes, generated by two-dimensional discrete dislocation plasticity simulations is examined. At the nanoscale, thin films exhibit yield-strength size effects with noisy mechanical responses which create an interesting challenge for the application of Machine Learning techniques. Moreover, this thesis demonstrates the prediction of the average mechanical responses …

Thermal-Fatigue And Thermo-Mechanical Equivalence For Transverse Cracking Evolution In Laminated Composites, Javier Cabrera Barbero

Graduate Theses, Dissertations, and Problem Reports (ETD)

Carbon fiber reinforced plastics (CFRP) are potential materials for many aerospace and aeronautical applications due to their high specif strength/weight and a low coeffcient of thermal expansion (CTE) resulting in a high long-term stability. Among candidate structures, the re-entry reusable launch vehicles (RLV), the fuel oxidant storage and transportation at cryogenic temperature, space satellites, and aircraft structure (frame, wings, etc...) can be highlighted. However, CFRP are prone to internal damage as a result of high residual stresses and thermal fatigue loading. In this study, micro-cracking damage evolution in laminated composites subjected to monotonic cooling and thermal cyclic loads is developed …

Cost Model For A Small Glass Manufacturing Enterprise, Swetha Gopisetti

Graduate Theses, Dissertations, and Problem Reports (ETD)

The cost model developed is for small, glass-manufacturing enterprises to help them determine their product costs. It estimates the direct cost in glass manufacturing such as material, labor and energy costs. The overhead costs were based on AACE recommended practices to determine product cost and selling price. The model was tested to estimate the costs in glass marble manufacturing. It determines the unit material cost of the product based on material mix ratio and material costs. The energy costs for the product were based on the batch processing time and gas consumption rate. The model was analyzed to predict variations …